EUROSTER 11Z User manual

EUROSTER 11Z –USER MANUAL 1
EUROSTER 11Z
Operation and assembly manual
MANUFACTURER: P.H.P.U. AS, ul. Polanka 8a/3, 61-131 Poznań
version of the manual 01.05.2013
1. INTRODUCTION
In order to guarantee correct operation of central heating and hot usable water controller and
installations one should familiarize oneself with the present user manual.
2. INTENDED USE
EUROSTER 11Z is a modern controller that independently controls operation of two pumps:
central heating circulating pump and hot water tank loading pump with the possibility of
prioritizing hot water pump.
The controller switches off central heating pump if temperature of the heating boiler falls below
a predefined value.
If tank temperature falls down, tank loading pump will be switched off. Moreover, the controller
protects the tank against cooling down in case of low temperature of boiler extinction. Hot
water priority function allows for the fastest possible way of heating the tank.
3. CONTROLLER FUNCTION
•prevents boiler sweat
•keep constant temperature in the tank
•switches on the hot water priority function
•blocking function against tank cool down
•anti-stop function to protect pumps against stoppage
•frost protection
•pump operation test
•temperature reading correction
The EUROSTER 11Z controller has been equipped in an ANTY STOP system to prevent seizing
of rotors of unused pumps. After finishing heating season it automatically launches the pumps
for 30 seconds every 14 days. In order for the system to work out of season, the controller
must be left on.

EUROSTER 11Z –USER MANUAL 2
4. EXTERNAL VIEW
1. Controller power supply cable, 230 V, 50 Hz
2. Power supply cable for the central heating
pump, 230 V 50 Hz
3. Power supply cable for the tank loading
pump, 230 V 50 Hz
4. Tank temperature sensor cable
5. Central heating boiler temperature sensor
6. Mains switch
7. LCD screen
8. Knob
Screen backlight turns off by default after a minute of finishing controller operation. Controller
makes it possible to set permanent backlight. (chapter 8).
5. CONTROLLER ASSEMBLY
On outlet cables of the controller there is voltage at life hazard level therefore
energy supply should be switched off during installation and only qualified
people should perform assembly. Do not assemble a controller with
mechanical damage.
a) fixing the controller:
•fix the controller on a wall and other support with the use of two screws (rawbolts with
screws come with the regulator),
•attach the cables lead out of the controller to the wall with the use of grips.
b) fixing sensors:
•sensors must not be immersed in liquids and installed on exhaust fume outlets
to the chimney,
•install boiler temperature sensor in an appropriate place on the boiler or in an
uncovered part of central heating pipe (as close to the boiler as possible),
•install temperature sensor of the tank in an appropriate place in the tank,
•press the sensors to the pipe with the use of bands, put thermal insulation on.
c) connecting supply cables to the pumps:
•connect yellow or yellow-green conductor (protective cable) to the clamp ( ),
•connect blue conductor to the clamp (N),
•connect brown conductor to the clamp (L),
d) checking the connection:
•check whether the cables have been connected correctly and turn pump clamp box
covers.
e) connecting the controller:
•after securing cables against accidental rupture, connect power supply cable to
230V/50hz socket with earthing pin.
Ambient temperature in controller installation place should not exceed 40ºC.

EUROSTER 11Z –USER MANUAL 3
6. SCREEN DESCRIPTION
Active LCD screen elements have been presented below:
1. Names of the set parameter - displayed during setting monitoring or changing
2. Heat source (boiler) temperature sensor symbol
3. Test operation symbol - on during tests
4. Alarm symbol - pulsating in case of an emergency situation
5. Furnace condition presentation (heat source temperature) - description below
6. Hot water pump symbol - on during pump operation
7. Central heating pump symbol - on during pump operation
8. Boiler temperature / Values of the presented parameter
9. Tank temperature / Menu item number
10. Tank temperature sensor symbol
11. Hot water priority on signalling
Animated presentation of furnace condition only serves information purposes - it
does not influence controller operation.
Operation: <-> - supply temperature ranging between 35 - 90ºC
Overheating: <-> - supply temperature > 90ºC
Damping: - supply temperature < 35ºC
7. TURNING THE CONTROLLER OFF
•Set power switch (6.) into position I.
•After turning off software version and compilation date are displayed for 2 seconds.
•ANTY STOP system for switching on the pump - AS displayed on the screen.
•System condition is being displayed on the screen.
•After first switch on, correct controller setting (chapter 9).

EUROSTER 11Z –USER MANUAL 4
8. RESTORING FACTORY SETTINGS / PERMANENT SCREEN LIGHT-UP
If it is needed to restore factory settings, the following steps should be taken:
•Keep the knob pressed and turn the controller on and off. "Fd" (Factory defaults) will
appear on the screen, once the knob is released, 0 will appear.
•Use the knob to select 0 or 1 and confirm.
•By selecting 0 you will be able to change screen backlight functions without restoring
factory defaults. By selecting 1 you will restore factory defaults.
•Next, "bl" (Backlight) will appear on the screen, once the knob is released, 0 will
appear.
•Use the knob to select 0 or 1 and confirm. Selecting 0 will result in automatic screen
backlight switch off after 1 minute of finishing controller operation, and selecting 1 will
result in permanent screen backlight.
•control and possibly correct the remaining controller settings.
In case of lack of confirmation within 5s the controller resumes operation as if no changes
have been introduced.
9. CONTROLLER SETTINGS
After being switched on the controller shows system condition. Turning the knob right result in
entering setting overview and change mode.
Controller configuration follows a method specified below: Chose the required parameter by
turning the knob. The controller will show the value (at the top) and number (at the bottom).
In order to change value of the shown parameter, push the knob (parameter value will start
pulsing), set the required value and confirm selection by pressing the knob. If the value should
not be changed (cancellation of changes), do not push the knob, but wait 10 seconds for the
setting to stop pulsing.
Setting windows have been number for convenience.
User can change the following parameters:
1. Central heating circulation temperature
This is medium temperature for central heating pump to switch on.
2. Central heating circulation hysteresis
Temperature difference at which central heating pump is switched on and off.
Conditions for pump switching on and off have been described in detail in chapter 10.
3. Hot water tank temperature
This is tank temperature that the controller is trying to keep.
REMARK: Keeping low tank temperature (about 35-40ºC) facilitates development of
bacteria including Legionella.
4. Tank temperature regulation hysteresis.
Hysteresis is equal to temperature difference at which the controller switches the pump
on and off. Conditions for pump switching on and off have been described in detail in
chapter 10.
5. Temperature difference between heat source and the tank
Heat source should have a higher temperature than the tank for two reasons: First, to
guarantee appropriate heating efficiency and second, to compensate heat losses
resulting from imperfect insulation of pipes connecting the boiler and the tank. If heat
source temperature is not high enough, hot water tank loading pump will not be
switched on.
6. Hot water heating priority
If hot water heating priority is switched on, the controller directs all the available power
for heating the tank. Therefore, till the moment the tank is heated up, central heating
circuit is switched off.
7. Reading correction - heat source temperature
This is the value which is added or deduced from the measured temperature. it allows
for correction of readings between the sensor placed on the pipe and the thermometer
on the boiler.

EUROSTER 11Z –USER MANUAL 5
8. Reading correction - tank temperature
This is the value which is added or deduced from the measured temperature. it allows
for correction of temperature difference between the sensor placed on the pipe and
water temperature.
9. Central heating pump operation / test
it shows current pump condition, calculated by the controller (0 or 1).
Outlet testing function can be switched on by pressing the knob. After 10s of inactivity
or after pressing the knob again, the controller resumes operation according to its
settings.
10.Hot water tank loading pump operation / test
it shows current pump condition, calculated by the controller (0 or 1).
Outlet testing function can be switched on by pressing the knob. After 10s of inactivity
or after pressing the knob again, the controller resumes operation according to its
settings.
A list of all the settings has been shown below.
Setting
Value
unit
no
default
name
minimum
maximum
1.
Central heating
circulation temperature
40
20
80
°C
2.
Central heating
circulation hysteresis
4
2
10
°C
3.
Hot water tank
temperature
60
20
70
°C
4.
Hot water tank
hysteresis
4
2
10
°C
5.
Excess
10
3
10
°C
6.
Hot water heating
priority
1 (on)
0 (off)
1 (on)
-
7.
Temperature correction -
boiler
0
-5
5
°C
8.
Temperature correction -
tank
0
-5
5
°C
9.
Central heating pump
operation
value calculated
by the controller
0
(switching off)
1
(switching on)
-
10.
Hot water pump
operation
value calculated
by the controller
0
(switching off)
1
(switching on)
-
10. CONTROLLER OPERATION
The controller constantly monitors tank and boiler temperatures.
Central heating pump will be switched on, if temperature exceeds settings by half of the set
hysteresis value Tboiler ≥ Tset cent.heat. + H cent.heat./2
Central heating pump will be switched off, if temperature falls below settings by half of the set
hysteresis value Tboiler ≤ Tset cent.heat. - H cent.heat./2
The decision on switching hot water tank pump, on the other hand is taken in two steps:
•Tanks should be heated, if tank temperature is lower than the set value about at least
half of the hysteresis value, Ttank ≤ Thot.water.set. - H hot.water./2 In such a case, if hot water
priority is on, operation of central heating pump is interrupted.
Tank heating can be interrupted, if tank temperature is higher than the set value about
at least half of the hysteresis value, Ttank ≥ Thot.water.set. + H hot.water./2
•The pump can be switched off without risking cooling down, if heat source temperature

EUROSTER 11Z –USER MANUAL 6
is higher than tank temperature by at least the setting Difference (5.) + 3°C, Tboiler –
Ttank≥ Tdifference + 3
The pump cannot be switched off (it will result in cooling down the tank), if heat source
temperature is not higher than tank temperature by at least the setting Difference
(5.) - 3 °C, Tboiler –Ttank≥ Tdifference - 3
Protecting the tank against overheating
If the tank is loaded by another, supplementary heat source and if tank temperature exceeds
85°C, then the central heating loading pump will be switched on until tank temperature falls
below 85°C.
Special attention should be paid when using hot water to avoid burning.
Feeder alarm temperature.
Once alarm temperature (90°C) is reached at heat source sensor, central heating and hot
water pumps will be switched off regardless of priorities. Screen backlight keep pulsating until
the temperature falls down.
Frost protection
Frost protection function gets activated when temperature of a given sensor falls to 4°C. If
boiler sensor (central heating) reaches such a temperature, central heating and hot water
pumps are activated and "AF" (Anti freeze) gets displayed on the screen. In case of tank
sensor (hot water) only hot water pump is being switched on. Protection is switched off, when
the temperature raises above 6°C.
11. ANTY-STOP
Pump anty-stop system switches the pumps on for 30 seconds immediately after each
controller switch on (also after restoring to factory default or change of backlight mode) and
then every 14 days. During its operation, "AS". keeps pulsating on the screen.
If during activity of the ANTY STOP system an emergency situation occurs (overheating or
damage to the sensor), operation of the ANTY STOP system will be interrupted.
12. TYPICAL DAMAGES AND REPAIR METHODS
Device is not working
Burnt fuse or memory software fault - send the device to service.
Screen and sensor symbol blinking, "Sh" or "OP" appears
Short sensor (Short) or open sensor (OPen) - check sensor cable for which a symbol is
pulsating or send the device together with the sensor for service.
Pump is not working
Device switched off - make sure that relevant symbols on the device are visible. If not, check
the settings. Restore to factory settings (chapter 8).
Connection error - check.
Knob works in an unforeseeable manner
Pulse generator damage - send device to service.
13. NORMS AND CERTIFICATES
The EUROSTER 11Z controller conforms with UE directives: EMC and LVD.
CE conformity declaration has been published and made available at:
http://www.euroster.com.pl

EUROSTER 11Z –USER MANUAL 7
14. TECHNICAL DATA
Controlled device
central heating pump and hot water pump
Supply voltage
230 V 50 Hz
Maximum inlet and outlet load
3 A 230 V 50 Hz
Maximum power consumption
1.6 W
Temperature measurement range
from -5ºC to +120ºC
Temperature adjustment range
from +20ºC to +80ºC in central heating mode
from +20ºC to +70ºC in hot water tank mode
Temperature adjustment precision
1ºC
Hysteresis range
2ºC - 10ºC
Visual signalling
backlit LCD screen
Operation temperature
from -5ºC to +40ºC
Storage temperature
from 0ºC to +65ºC
Protection level
IP40
Colour
black
Assembly method
wall, rawbolts
Controller weight with cables
0.72 kg
Cable length
controller feeder cable: 1.5 m
central heating pump feeder cable: 1.5 m
hot water pump feeder cable: 1.5 m
tank temperature sensor: 5 m
boiler temperature sensor: 1.5 m
Norms, approvals, certificates
Conformity with EMC and LVD directives, RoHs
Warranty period
2 years
Size (width/height/depth) mm
150/90/52
15. COMPOSITION OF THE SET
a) sensor with 2 temperature sensors
b) sensor bands
c) rawbolts
d) instructions
e) fixing scheme
16. INFORMATION ON ELECTRONIC WASTE MANAGEMENT
We did our best to make our controller work as long as possible. The device is
subject to natural wear and tear. If it does not meet your requirements any
longer, please bring it to electronic waste collection point. Local electronic
equipment distributors offer free waste collection services.
Incorrect management of electronic waste result in environmental pollution.
Cardboard packages should be collected as scrap paper.

EUROSTER 11Z –USER MANUAL 8
17. CONNECTION SCHEME
The scheme presented is simplified and does not include all the elements necessary for correct
installation operation.
In an installation with central heating and hot water pumps
1. EUROSTER 11Z controller
2. Hot water tank temperature sensor
3. Hot water tank
4. Hot water tank load pump
5. Central heating boiler
6. Central heating temperature sensor
7. Central heating pump
8. Heat receiver - heater
WARRANTY CARD
EUROSTER 11Z controller
Warranty conditions:
1. Warranty is granted for 24 months counted from sales day.
2. In case of a complaint, the controller together with warranty card should be delivered to
sales point.
3. A warranty claim will be answered within 14 business days of the date of receipt of the
device by the manufacturer.
4. Only the manufacturer or a body acting upon explicit authorization of the manufacturer
is entitled to make any repairs.
5. Warranty looses its validity in case of mechanical damage, inappropriate operation and
repairs made by unauthorized persons.
6. Warranty for sold consumptions products does not exclude, or limit, or suspend buyer's
rights resulting from nonconformity of product with the agreement.
..................................................................................................................................
sales date
serial no / production date
company stamp and signature
Warranty granting body
P.H.P.U. AS Agnieszka Szymańska-Kaczyńska, Chumiętki 4, 63-840 Krobia, Poland
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