Fein ASW 18-6 User manual

ASW 18-6; ASW 18-12; ASW 18-18; ASW 18-6-PC; ASW 18-12-PC; ASW 18-18-PC
Technical data
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2017-10-09
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FEIN retains all rights of disposal, such as copying and circulation.
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Technical data
All the technical data can be found in the operating instructions for the model.
Tests
Up-to-date test data and test instructions after repair can be found on the FEIN Extranet (Customer Service → Repair Guides).
Lubricants / Auxiliary substances
The lubricants or auxiliary substances and their container sizes available from FEIN can be found on the FEIN Extranet
(Customer Service → Repair Guides).
Lists of spare parts
Lists of spare parts and exploded views are available online at www.fein.com

ASW 18-6; ASW 18-12; ASW 18-18; ASW 18-6-PC; ASW 18-12-PC; ASW 18-18-PC
Notes and requirements
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2017-10-09
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Please note
These instructions are only intended for persons with suitable technical training. It is assumed that the reader has mechanical and
electrical training.
Only use original FEIN spare parts.
Provisions
Please note that power tools may only be repaired, maintained and checked by a trained electrician, as improper repair can result in
serious risks to the user.
The provisions set out in DIN VDE 0701-0702 should be observed after repairs.
The relevant accident prevention regulations of the employer’s liability insurance associations are to be observed when
commissioning.
The German Equipment and Product Safety Act [ProdSG] applies for correct use.
Outside Germany, the regulations applicable in the relevant country must be observed.

ASW 18-6; ASW 18-12; ASW 18-18; ASW 18-6-PC; ASW 18-12-PC; ASW 18-18-PC
Lubricants and auxiliary substances required
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2017-10-09
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FEIN retains all rights of disposal, such as copying and circulation.
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Lubricants
Grease 0 40 123 0100 0 0.6 g Tool holder; clutch ring
Auxiliary substances
Loctite 638
Loctite 243

ASW 18-6; ASW 18-12; ASW 18-18; ASW 18-6-PC; ASW 18-12-PC; ASW 18-18-PC
Troubleshooting
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Version 1.0
2017-10-09
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FEIN retains all rights of disposal, such as copying and circulation.
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Not yet available.

ASW 18-18; ASW 18-18-PC
Removal
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Version 1.0
2017-10-09
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FEIN retains all rights of disposal, such as copying and circulation.
Page 1of 9
Removing the motor housing
1. Remove the Sealing ring (1).
2. Slide back the cover (2).
3. Unscrew the eleven screws (3).
4. Pry off the motor housing (4).
Place the screwdriver between the clutch and the upper part of the housing.
Tools:
- Flat-head screwdriver
40x2
- Flat-head screwdriver
90x4.5
- Torx T10
2
3
4
1

ASW 18-18; ASW 18-18-PC
Removal
C-SC_CSSM
Version 1.0
2017-10-09
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FEIN retains all rights of disposal, such as copying and circulation.
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Removing the gearbox housing
1. Remove all components.
2. Remove the toggle switch (1).
1

ASW 18-18; ASW 18-18-PC
Removal
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Version 1.0
2017-10-09
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FEIN retains all rights of disposal, such as copying and circulation.
Page 3of 9
Removing the electronics
1. Pull off the plug (1).
2. Remove the rotor (2).
3. Pull off the plug (3).
4. Unsolder the three cables (4).
5. Remove the three ferrite cores (5).
Tools:
- Soldering station
1
2
3
4
5

ASW 18-18; ASW 18-18-PC
Removal
C-SC_CSSM
Version 1.0
2017-10-09
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FEIN retains all rights of disposal, such as copying and circulation.
Page 4of 9
Removing the electronics
1. Lift the hook (1) on each side.
2. Pull off the switch (2).
1
1
2

ASW 18-18; ASW 18-18-PC
Removal
C-SC_CSSM
Version 1.0
2017-10-09
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FEIN retains all rights of disposal, such as copying and circulation.
Page 5of 9
Removing the electronics
1. Remove the plug (1).
2. Remove the cover (2).
3. Remove the plug (3).
1
2
3

ASW 18-18; ASW 18-18-PC
Removal
C-SC_CSSM
Version 1.0
2017-10-09
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FEIN retains all rights of disposal, such as copying and circulation.
Page 6of 9
Removing the rotor
1. Press down the grooved ball bearing and the gear-wheel [N = 10] (1).
2. Remove the grooved ball bearing (2).
Tools:
- Arbor press
- Drawing-off plate
2
1

ASW 18-18; ASW 18-18-PC
Removal
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Version 1.0
2017-10-09
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FEIN retains all rights of disposal, such as copying and circulation.
Page 7of 9
Disassembling the clutch
1. Remove the ring (1).
2. Remove the circlip (2).
3. Remove the adjusting ring (3) [left-handed thread].
4. Remove the ring (4).
5. Remove the spring (5).
Tools:
- Circlip pliers
- Torque adjusting
spanner
2
3
4
5
1

ASW 18-18; ASW 18-18-PC
Removal
C-SC_CSSM
Version 1.0
2017-10-09
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FEIN retains all rights of disposal, such as copying and circulation.
Page 8of 9
Disassembling the clutch
1. Remove the nine balls (1).
2. Remove the flange (2).
3. Remove the circlip (3).
Tools:
- Forceps
- Arbor press
- Sleeve
50 mm outer diameter
36 mm inner diameter
- Bolt with 20 mm
diameter
- Circlip pliers
1
2
3

ASW 18-18; ASW 18-18-PC
Removal
C-SC_CSSM
Version 1.0
2017-10-09
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FEIN retains all rights of disposal, such as copying and circulation.
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Disassembling the clutch
1. Remove the grooved ball bearing (1).
2. Remove the nine balls (2).
3. Remove the clutch ring (3).
4. Remove the clutch ring (4).
Tools:
- Drawing-off socket cap
- Clamping sleeve,
dia. 32 mm
- Bar magnet
1
2
3
4

ASW 18-18; ASW 18-18-PC
Fitting
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2017-10-09
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FEIN retains all rights of disposal, such as copying and circulation.
Page 1of 15
Assembling the clutch
1. Grease the tool holder (1).
2. Position the clutch ring (2).
3. Position the clutch ring (3).
4. Grease the nine balls [d = 4 mm].
5. Insert the nine balls [d = 4 mm] (4).
6. Grease the nine balls [d = 5 mm].
7. Insert the nine balls [d = 5 mm] (5).
Tools:
- Forceps
5
4
2
3
1

ASW 18-18; ASW 18-18-PC
Fitting
C-SC_CSSM
Version 1.0
2017-10-09
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FEIN retains all rights of disposal, such as copying and circulation.
Page 2of 15
Assembling the clutch
1. Press on the grooved ball bearing (1).
2. Fit the circlip (2).
3. Press on flange (3).
Tools:
- Arbor press
- Sleeve
32 mm outer diameter
21 mm inner diameter
- Sleeve
32 mm outer diameter
26 mm inner diameter
2
3
1

ASW 18-18; ASW 18-18-PC
Fitting
C-SC_CSSM
Version 1.0
2017-10-09
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FEIN retains all rights of disposal, such as copying and circulation.
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Assembling the clutch
1. Position the ring (1).
2. Position the ring with the spiral spring (2).
2
1

ASW 18-18; ASW 18-18-PC
Fitting
C-SC_CSSM
Version 1.0
2017-10-09
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FEIN retains all rights of disposal, such as copying and circulation.
Page 4of 15
Assembling the clutch
1. Fit the adjusting ring (1) [left-handed thread].
2. Fit the circlip (2).
3. Place the ring (3) in the correct position.
Tools:
- Torque adjusting
spanner
- Circlip pliers
1
2
3

ASW 18-18; ASW 18-18-PC
Fitting
C-SC_CSSM
Version 1.0
2017-10-09
All rights reserved by FEIN, especially in case of property rights applications.
FEIN retains all rights of disposal, such as copying and circulation.
Page 5of 15
Fitting the rotor
1. Press on the grooved ball bearing (1).
2. Press on the grooved ball bearing (2).
3. Press on the gear-wheel [N = 10] (3).
Tools:
- Arbor press
- Sleeve
16 mm outer diameter
6 mm inner diameter
1
2
3

ASW 18-18; ASW 18-18-PC
Fitting
C-SC_CSSM
Version 1.0
2017-10-09
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FEIN retains all rights of disposal, such as copying and circulation.
Page 6of 15
Fitting the electronics
WARNING!
Damage from electrostatic charging.
Failure to comply with the safety regulations for ESD protection may cause damage to the electronics.
Only perform assembly/disassembly work on electronics on a workstation with ESD protection.
1. Connect the plug (1).
2. Slide on the cover (2).
3. Connect the plug (3).
2
3
1