Fein Ablk 1.3e/tse Setup guide

FRT: ABLK 1.3 TE/CSE, 1.6 E

Repair instructions

C-SC_CSSM 2012.07

FEIN retains all rights of disposal, such as copying and circulation. 1/33

ABLK 1.3E/TSE, 1.6E

FRT: ABLK 1.3 TE/CSE, 1.6 E

Repair instructions

C-SC_CSSM 2012.07

FEIN retains all rights of disposal, such as copying and circulation. 2/33

Contents

1. Models described

2. Technical data

3. Provisions

4. Tools required

5. Lubricants and auxiliary substances required

6. Disassembly

7. Assembly

8. Connection diagram

FRT: ABLK 1.3 TE/CSE, 1.6 E

Repair instructions

C-SC_CSSM 2012.07

FEIN retains all rights of disposal, such as copying and circulation. 3/33

1. Models described

Model Order no.

ABLK 1.3 TE 713203

ABLK 1.3 CSE 713202

ABLK 1.6 E 713201

These instructions describe how to repair the following models:

FRT: ABLK 1.3 TE/CSE, 1.6 E

Repair instructions

C-SC_CSSM 2012.07

FEIN retains all rights of disposal, such as copying and circulation. 4/33

2. Technical data

Technical data

The complete technical data can be found in the operating instructions for the model.

Test data

Up-to-date test data for all models can be found on the FEIN Extranet (Customer Service → Repair Guides).

Lubricants

Lubricants and container sizes available from FEIN can be found on the FEIN Extranet (Customer Service →

Repair Guides).

Lists of spare parts

Lists of spare parts and exploded views are available online at www.fein.com

FRT: ABLK 1.3 TE/CSE, 1.6 E

Repair instructions

C-SC_CSSM 2012.07

FEIN retains all rights of disposal, such as copying and circulation. 5/33

3 Provisions

Provisions

Please note that power tools may only be repaired, maintained and checked by a trained

electrician, as improper repair can result in serious risks to the user.

The provisions set out in DIN VDE 0701-0702 should be observed after repairs.

Only use original FEIN spare parts!

The relevant accident prevention regulations of the employers’ liability insurance associations are

to be observed when commissioning.

The German Equipment and Product SafetyAct applies for correct use.

Outside Germany, the regulations applicable in the relevant country must be observed!

FRT: ABLK 1.3 TE/CSE, 1.6 E

Repair instructions

C-SC_CSSM 2012.07

FEIN retains all rights of disposal, such as copying and circulation. 6/33

4. Tools required

Standard tools

Open-ended spanner WAF 30

Plastic hammer

Slotted screwdriver, Torx 15

Flat nose pliers

Long-nosed pliers

Circlip pliers

Punch

Arbor press

Cable hooks

Slide gauge

Feeler gauge

Hot air gun

Special tools

Drawing-off socket cap 6 41 04 150 00 8

Chuck cone 26 mm 6 41 07 026 00 0

Extractor tool 6 41 14 033 00 0

Press-in fixture 6 41 22 108 00 0

FRT: ABLK 1.3 TE/CSE, 1.6 E

Repair instructions

C-SC_CSSM 2012.07

FEIN retains all rights of disposal, such as copying and circulation. 7/33

5. Lubricants and auxiliary substances required

Lubricants

Grease 0 40 108 0400 8 15 g Gearbox, needle bearing, ball bearing

Grease 0 40 119 0500 7 Sliding surfaces of plunger, con rod, punch

Auxiliary substances

Loctite 574 Between gearbox head and intermediate bearing

FRT: ABLK 1.3 TE/CSE, 1.6 E

Repair instructions

C-SC_CSSM 2012.07

FEIN retains all rights of disposal, such as copying and circulation. 8/33

6. Disassembly - Preparation

1. Press releasing button and pull out battery.

FRT: ABLK 1.3 TE/CSE, 1.6 E

Repair instructions

C-SC_CSSM 2012.07

FEIN retains all rights of disposal, such as copying and circulation. 9/33

6.1. Disassembly - Motor

1. Remove screws from gearbox head.

2. Remove screws from motor housing.

3. Remove upper section of housing.

4. Remove control rod.

5. Remove electronics from lower section of housing together with motor and gearbox head.

Tool:

- Screwdriver

Torx 15

FRT: ABLK 1.3 TE/CSE, 1.6 E

Repair instructions

C-SC_CSSM 2012.07

FEIN retains all rights of disposal, such as copying and circulation. 10/33

6.1. Disassembly - Motor

1. Pull off motor plug on electronics.

2. Take off rubber ring.

3. Remove protective grille.

FRT: ABLK 1.3 TE/CSE, 1.6 E

Repair instructions

C-SC_CSSM 2012.07

FEIN retains all rights of disposal, such as copying and circulation. 11/33

6.2. Disassembly –Motor / gearbox

1. Heat intermediate bearing.

2. With extractor tool, separate motor from intermediate bearing.

NOTE

Heat intermediate bearing before separating from motor.

Tool:

-Extractor tool

6 41 14 033 00 0

-Hot air gun

FRT: ABLK 1.3 TE/CSE, 1.6 E

Repair instructions

C-SC_CSSM 2012.07

FEIN retains all rights of disposal, such as copying and circulation. 12/33

6.2. Disassembly –Motor / gearbox

1. Pull intermediate bearing off gearbox head.

2. Remove intermediate gear shaft.

3. Remove sealing ring from intermediate bearing.

FRT: ABLK 1.3 TE/CSE, 1.6 E

Repair instructions

C-SC_CSSM 2012.07

FEIN retains all rights of disposal, such as copying and circulation. 13/33

6.3. Disassembly –Motor

1. Pull ball bearing off motor.

2. Remove bearing bush and tolerance ring.

Tool:

-Ball bearing puller

26 mm

6 41 07 026 00 0

-Drawing-off socket cap

6 41 04 150 00 8

FRT: ABLK 1.3 TE/CSE, 1.6 E

Repair instructions

C-SC_CSSM 2012.07

FEIN retains all rights of disposal, such as copying and circulation. 14/33

6.3. Disassembly –Motor

NOTE

The motor is only available as a spare part together with the intermediate bearing.

The intermediate bearing is only available as a spare part together with pressed-in bearing bush and

pressed-in ball bearing.

FRT: ABLK 1.3 TE/CSE, 1.6 E

Repair instructions

C-SC_CSSM 2012.07

FEIN retains all rights of disposal, such as copying and circulation. 15/33

6.4. Disassembly - Gear-wheel / eccentric shaft

1. Remove circlip, gear-wheel and feather key.

2. Remove circlip and drive eccentric shaft and drive out

of gearbox housing by tapping gently with hammer.

Tool:

-Circlip pliers

- Plastic hammer

FRT: ABLK 1.3 TE/CSE, 1.6 E

Repair instructions

C-SC_CSSM 2012.07

FEIN retains all rights of disposal, such as copying and circulation. 16/33

6.5. Disassembly - Gearbox housing / plunger (ABLK

1.3.TE/CSE)

1. Remove retainer nut with open-ended spanner (WAF 30).

2. Carefully remove plunger from gearbox housing.

Tool:

- Open-ended spanner, WAF 30

FRT: ABLK 1.3 TE/CSE, 1.6 E

Repair instructions

C-SC_CSSM 2012.07

FEIN retains all rights of disposal, such as copying and circulation. 17/33

6.5. Disassembly - Plunger (ABLK 1.3TE/CSE)

1. Loosen retainer nut and remove cutting head with punch and plunger.

2. Remove plunger and punch from cutting head.

Tool:

- Screwdriver

- Punch

FRT: ABLK 1.3 TE/CSE, 1.6 E

Repair instructions

C-SC_CSSM 2012.07

FEIN retains all rights of disposal, such as copying and circulation. 18/33

6.6. Disassembly - Gearbox housing / plunger (ABLK 1.6E)

1. Loosen retainer nut and remove cutting head with die and punch.

2. Take punch out of cutting head and remove from lower section of plunger.

Tool:

-Open-ended spanner

WAF 30

FRT: ABLK 1.3 TE/CSE, 1.6 E

Repair instructions

C-SC_CSSM 2012.07

FEIN retains all rights of disposal, such as copying and circulation. 19/33

6.6. Disassembly - Cutting head (ABLK 1.6E)

1. Remove screw (with O-ring).

2. Remove die from cutting head.

FRT: ABLK 1.3 TE/CSE, 1.6 E

Repair instructions

C-SC_CSSM 2012.07

FEIN retains all rights of disposal, such as copying and circulation. 20/33

7. Assembly

Fein ABLK 1.3E/TSE Setup guide

Popular Tools manuals by other brands