Ferm FCS-180 User manual

Ferm BV • P.O. Box 134 • 8280 AC Genemuiden • NL • www.ferm.com 0302-13
Ferm Combi Sander
FCS-180
USER’S MANUAL
Art.nr. 726290
Screwfix Art.nr 15017
UK Subject to change
Document Ref:
FCS-180/15017/PMR33/issue 1/May 02
Copyright ©
These instructions are the sole property of Ferm-Omega Tools and may not be reproduced

FERM COMBI SANDER FCS-180
USERS MANUAL
TECHNICAL SPECIFICATIONS
CONTENTS OF THE PACKAGING
1 Sander
1 Triangular sanding foot
1 Rotating sanding foot
2 Detail sanding feet
1 Scraper
1 Adapter
1 Allenkey
3 Pieces of sandpaper for the triangular sanding foot
3 Pieces of sandpaper for the rotating sanding foot
2 Pieces of sandpaper for the detail sanding feet
1 Case
1 Instructions
1 Safety section
1 Warranty card
Check the machine and accessories for transport
damage.
PRODUCTINFORMATION
The Ferm FCS-180 Combisander is a versatile machine
with which you can easily sand large surfaces, corners
and even round or small parts. The Combisander can be
used to sand wooden and metal surfaces.
In addition the machine is delivered with a scraper which
can be used to easily remove loose paint layers and
remains of glue from the area to be sanded.
SAFETY INSTRUCTIONS
The following pictograms are used in these instructions
for use:
Denotes risk of personal injury, loss of life or
damage to the tool in case of non-observance of the
instructions in this manual.
Denotes risk of electric shock.
Carefully read this manual before using the machine.
Make sure that you know how the machine functions and
how to operate it. Maintain the machine in accordance
with the instructions to make sure it functions properly.
Keep this manual and the enclosed documentation with
the machine.
Ferm products are manufactured to high quality stan-
dards they are safe and fit for purpose at time of sale, but
all tools can be dangerous if the correct precautions are
not taken. Always follow these instructions, do not carry
out the operation until you are sure you can do so in saf-
ety. Remember to consider the work environment for
safe operation as well as safety for tool use.
Warning! When using electric tools, basic safety
precautions should always be followed to reduce
the risk of fire, electric shock and personal injury. Read all
these instructions before attempting to operate this product.
Save these instructions for future reference.
PERSONAL SAFETY
Use Personal Protection Safety Equipment
Protect eyes with safety glasses or goggles note: the use
of safety protective eyewear without the CE mark can
lead to serious injury if the lens breaks. A suitable dust
mask should be worn if cutting, drilling or sanding is
dusty, in particular chipboard or MDF.
Approved safety footwear and headgear should worn as
appropriate, for example on building works or when
heavy weights are involved. Wear suitable gloves and
apron to protect against sparks/debris. Wear earplugs
or ear defenders.
Dress properly
Do not wear loose clothing or jewellery. It can get caught
in moving parts. Non-skid footwear is recommended
when working out doors. Wear protective hair covering
to contain long hair.
Stay alert
Watch what you are doing Use common sense. Do not
operate tools when tired or after taking alcohol or pre-
scription/ non-prescription drugs.
Voltage | 230V~
Frequency | 50Hz
Powerconsumption | 240W
Noloadspeed | 6000-8500/min
Weight | 1.62 kg
Lpa(noiseburden) | 77.4dB(A)
Lwa(noisecapacity) | 90.4dB(A)
Vibrationvalue | 3.69m/s2
2Ferm Ferm 11
EXPLODED VIEW

10 Ferm
SPARE PARTS LIST FCS-180
REF.NR. DESCRIPTION FERM NR.
007 SWITCH 301120
014 PINION GEAR 301121
017 ROTOR 301122
019 STATOR 301123
021 PCB 301124
022 TILL 034 DRIVE MECHANISM COMPLETE 301125
025 SPINDLE GEAR 301126
037 ELASTIC PILLAR 301127
038 ELASTIC PILLAR 301128
044 DELTA SANDING PAD 301129
045 ROTARY SANDING PAD 301130
046 SCRAPER 301131
048 BASE FOR SCRAPER AND CONTOUR SANDER 301132
051 TILL 054 CARBON BRUSH SET COMPLETE 301133
055 U-SHAPE CONTOUR SANDER 301134
056 Y--SHAPE CONTOUR SANDER 301135
OPERATIONAL SAFETY
Warning!Beawarethissandercanproducefinedust,
whichcanbehazardoustoyourhealth.
Some older painted surfaces may contain harmful lead – clean the
areaandtoolthoroughlyaftersanding.
Always use a suitable mask, eye protection, gloves and use dust
extractionduringsandingandcleaning.
Keepchildrenandpregnantwomenwellawayfromworkarea.
Donoteat,drinkorsmokewhileworkingorintheworkarea.
Concentrate
Routine and repetition can lead to mistakes. Remember
that a slight lack of concentration can result in serious
injuries in a split second.
Keep work area clean
Cluttered areas and benches invite injuries.
Consider the work environment
Do not expose power tools to rain or use them in damp
or wet locations. Keep work area well lit. Do not use
power tools in the presence of flammable liquids, vap-
ours or gases.
Guard against electric shock
This unit contains dangerous voltages. Use a RCD (resi-
dual current device) to provide protection against elec-
trical shock. Prevent body contact with grounded sur-
faces (e.g. pipes, radiator, ranges or refrigerators).
Keep children and pets away
Do not let children or pets come into contact with the
tool, extension cable or work area.
Do not force the tool
It will work better and safer at the rate for which it was
intended.
Use the right tool
Do not force small tools or attachments to do the job of a
heavy-duty tool. Do not use tools for purposes for which
they were not intended; for example do not use a circular
saw for cutting trees or logs.
Do not abuse the cable
Never carry the tool by the cable or pull it to disconnect
it from the power socket. Keep the cable away from heat,
oil and sharp edges. Do not touch the metal plug pins
when connecting or removing the plug.
Do not over-reach
Keep a proper footing and balance at all times.
Disconnect tools from power supply
When not in use, before servicing and when changing
accessories such as blades, bits and cutters.
Always switch off and unplug the sander from the
power supply before making adjustments or chan-
ging abrasive sheets
Remove adjusting keys and wrenches
Ensure that they are removed from the tool before swit-
ching on.
Avoid unintentional starting
Do not carry plugged in tools with your finger on the
switch. Check that the switch is off before plugging in to
socket.
Outdoor use extension cables
When the tool is used outdoors use only an extension
cable intended for outdoor use and marked accordingly.
Use a RCD (residual current device) to provide protec-
tion against electrical shock. Do not use in rain or damp
conditions.
Connect a dust extraction device
Whenever there are facilities for fitting a dust or fume
extraction system, make sure it is connected and used.
Use recommended accessories
The use of any other accessory or attachment other than
recommended in the instructions or catalogue may pre-
sent a risk of personal injury. Avoid the use of long exten-
sion cables.
Ferm 3

Ferm 9
BEFORE USING THE
COMBINATION SANDER
The Ferm combination sander can sand flat areas, corners,
round or small parts. Included in the kit is a metal scraper,
which can be used to remove loose paint and glue deposits
from the workpiece.
The sander is designed for sanding wood, removing
rust, sanding metal and polishing only.
This machine is designed to be used hand held - do not fix to a
bench with clamps or vice
Check package contents
Check contents against list in this manual to make sure
each item is present.
Check for damage
Before using this item check each part listed is undamaged.
Save packaging
Save major packaging for return of product for service or
repair.
BEFORE OPERATING
Attach the handle
•The multi-position Handle is attached with the two
thumbscrews provided.
•Fit the handle by pulling apart slightly and putting over
the bosses on either side of the sander.
•Adjust by slackening off the thumbscrews and setting
the handle at the required angle.
•Tighten the thumbscrews securely.
Attach the debris shield
•The shield attaches to the lug on the underside of the
handle.
•Remove the crosshead screw from the shield with a
suitable screwdriver.
•Push the shield over the lug with the curved part facing
forwards.
•Reinstall the crosshead screw and tighten.
CHECK POINTS
•Check the voltage on the sander corresponds with
your power supply voltage and that the plug and lead
are in good condition.
•Check you have the correct type of abrasive for the
job. Depending on the finish required use coarse grade
50 for rough/uneven surfaces and medium grade 80 for
more even surfaces, finally finish with fine grade 120.
•The sander is only for use on dry surfaces – it is not
designed to be used in wet or damp conditions -Do not
use water as a lubricant/cutting medium or wet and dry
abrasive paper
•Useabrasivesheetsdesignedforthesander only – they
are Velcro attached and have dust extraction holes to
remove debris from the surface, so will last longer.
•Ensure you have and wear suitable personal protec-
tion equipment during sanding and cleaning.
•Route the mains lead away from work area.
•Run idle for 30 seconds - if there is any abnormal vibra-
tion or other fault – switch off, inspect and rectify
before continuing
ATTACHING THE ACCESSORIES
Ensure the sander is switched off and the plug is
removed from the mains socket.
ATTACHING THE TRIANGULAR SANDING
FOOT
Refer to illustration below.
•Remove the Allen bolt and its lock washer from the
sander head.
•Place the foot (Velcro side downwards) on to the
sander drive boss and line up the two lugs in the foot
with the flats on the sander drive boss.
•Ensure the foot is fully home on the boss and reinstall
the Allen bolt with its washer.
•Tighten with the 5mm Allen wrench provided, (its
stored in a rubber holder on the mains lead).
Put the Allen wrench back in its holder after use.
ATTACHING THE ROTATING SANDER
FOOT
Refer to illustration below.
•Remove the Allen bolt and its lock washer from the
sander head.
•Place the foot (Velcro side downwards) on to the
sander drive boss and line up the two lugs in the foot
with the flats on the sander drive boss.
•Ensure the foot is fully home and reinstall the Allen
bolt with its washer.
•Tighten with the 5mm Allen wrench provided, its
stored in a rubber holder on the mains lead.
•Put the Allen wrench back in its holder after use.
ATTACHING THE DETAIL SANDING FOOT
ADAPTOR
Refer to illustration on page 5.
•Remove the wing nut, its lock washer and the clamp
block from the detail sanding foot.
•Attach the foot to the sander as previously described
in attaching the triangular foot.
ATTACHING THE DETAIL SANDING FEET
TO THE ADAPTOR
Push the rubber lug into the adaptor upwards from the
underside as illustrated, it will be quite a tight fit – make
sure the lug in fully in between the rails.
4Ferm

FITTING THE ABRASIVE SHEETS
Attaching the abrasive
The sander feet have Velcro attachment; only use abra-
sive suitable for Velcro attachment, which is suitable for
this sander. Supplies and information on replacement
abrasive are available from the Helpline.
•Attach abrasive by pushing the sheet in place firmly.
•When attaching abrasive to the triangular and rota-
ting feet make sure to line up the holes so that the
dust extraction will work.
Attaching the scraper
Refer to illustration below.
•Slide the scraper into the adaptor foot (head facing
downwards) as illustrated – wear suitable gloves, its
sharp!
•Secure by putting the clamp block into the recess in
the adaptor foot as shown and securing with the wing
nut and lock washer.
Sharpening the scraper
•Wear suitable gloves
•With use the scraper will blunt, sharpen by rubbing
the bevelled edge on a medium abrasive stone. Finish
by putting the flat side on the stone and rubbing kee-
ping the flat side in contact with the stone.
USING THE COMBINATION
SANDER
OPERATION
Make sure the switch on the sander is OFF
Plug into a suitable mains supply; check the cable is
routed well away from moving parts and switch on at plug.
To switch the sander ON
Push the rocker switch, which is located on the underside
of the sander by the dust extraction port, to position "I "
To switch OFF
Push the rocker switch to position "O"
To alter the sanding speed
Rotate the speed wheel on the top of the sander (1 is
slow - 6 is fast)
Do not put heavy pressure on the machine especially at
lower speeds.
Excessive pressure can cause the motor to burn out.
DURING USE
Use gentle pressure
Excessive pressure will clog the abrasive paper and slow
the sanding action.
Regularly inspect
Regularly inspect the abrasive during use for signs of
damage or wear and replace as required
Keep the ventilation slots clear
Clean dust and debris with soft brush (switch off and
unplug first)
Use dust extraction
The dust port at rear of the machine enables the use of a
vacuum dust collection system (not supplied).
Keep your hands away from the sanding heads and
work area.
Ferm 58 Ferm

GUARANTEE
The guarantee conditions can be found on the separately
enclosed guarantee card.
We declare under our sole responsibility that this
product is in conformity with the following
standards or standardized documents
EN50144-1, EN50144-2-4,
EN55014-1, EN55014-2,
EN61000-3-2, EN61000-3-3
in accordance with the regulations.
98/37EEC
73/23EEC
89/336EEC
from 01-10-2000
GENEMUIDEN NL
W. Kamphof
Quality department
CE
ı
DECLARATION OF CONFORMITY (UK)
Ferm 7
MAINTENCE, CARE AND REPAIR
Switchoffandunplugthemachinebeforecarryingout
any cleaning or maintenance work.
CLEANING
Wear personal protection equipment during cleaning
Do not use water or flammable liquids to clean the sander,
clean with a soft brush.
FAULTS
Switch OFF immediately at the mains plug and
removethe plug when:
•The plug or cable is damaged.
•The switch on the machine is defective.
•You smell or see smoke caused by scorched insulation
in the machine.
Replacingthe soles
When the Velcro has worn out replace the sander soles.
Spares are available from the Helpline number.
Removethe abrasive
•Remove the sole and replace with a new one.
•Reinstall on the machine.
Overheating
•Put less pressure on the workpiece.
•The dust is not removed.
•Check holes in sander sole are clear and line up with
holes in the abrasive sheet.
•Clean the dust extraction opening.
Themachine does not start when switched on
•Check the mains lead and the fuse/plug.
•Take to your Ferm Dealer for repair
Themotor is defective
Take to your Ferm Dealer
There are no user serviceable/repairable parts inside this
machine.Qualifiedserviceengineersmustcarryoutrepairs
and servicing.
Lubrication
The machine requires no user lubrication.
MAINTAINTOOLS WITH CARE
Keep the tool clean for better and safer performance.
Follow instructions for changing accessories. Inspect tool
andextensioncablesperiodicallyandifdamaged,havethem
repaired by a qualified person or authorised service body.
Checkfor damaged parts
Do not use a tool with damaged parts, before further use
a damaged tool must be carefully checked by a qualified
person to determine that it will operate properly. Check
for alignment of moving parts, binding or breakage of
parts, mounting and other conditions that may affect its
operation.
A damaged part or guard should be properly repaired by an
authorisedservicecentre,unlessindicatedotherwiseinthe
instruction manual. Have defective switches replaced by an
authorised service centre. Do not use a tool if the switch
does not turn on and off.
Have your tool repaired by an expert
This appliance is manufactured in accordance with rele-
vant safety standards. Only experts must carry out repai-
ring of electrical appliances, otherwise considerable dan-
ger for the user may result.
Storing tools
When not in use tools should be stored in the dry, out of
reach of children.
ELECTRICAL INFORMATION
This product is double insulated in accordance with EN
50144 – no earth wire is required.
It is supplied with a pre-wired mains plug, if the plug needs
replacing follow these instructions.
Wire correctly
Thewiresinthemainslead are colouredinthe following way:
BLUE -Neutral
BROWN -Live
Securing wires
Secure wires carefully and firmly to the correct termi-
nals. Secure the mains cable in the plug cord grip firmly
Fit a 3-amp fuse. If a 13amp (BS1363) plug is used a (BS
1362) ASTA approved 3-amp fuse must be fitted.
Recycle/Dispose of old plug and cable
Prevent inadvertent connection to socket and risk of
electric shock
ENVIRONMENT
Recycle the packaging according to the identification
marks on it.
At the end of the product or its accessories life please
recycle where facilities exist - phone the Helpline for
current advice on recycling.
Helpline
For any questios relating to operational or safety
matters contact:
Ferm Customer Helpline on: 0115 966 1199
Monday-Friday 8am – 6pm
Saturday 9am – 1 pm
Brown
(Live)
Blue
(Neutral)
Fuse
(5 Amp)
6Ferm
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