Festo HSW-x-AP Series User manual

(en) Operating
instructions
Handling module
HSP-...-AP/AS
8074323
2017-10b
[8074325]

HSP-...-AP/A S
Festo HSP-...-AP/AS 2017-10b
2
Original instructions
Symbols: Installation and commissioning may only be per
formed in accordance with these instructions by
technicians with appropriate qualifications.
Warning
Caution
Note
Environment
Accessories
English 3.........................................................................

HSP-...-AP/A S
Festo HSP-...-AP/AS 2017-10b English 3
Handling module type HSP-...-AP/ASEnglish
Documentation on the product
For all available product documentation èwww.festo.com/pk
1 Operating parts and connections
1
2
3
4
5
7
8
9
6
aJaAaB
1Spring clamping element
2End stop with
– groove for proximity switch SMx-8...
– shock absorber type YSRW (...-AP)
– fixed stop with rubber buffer (...-AS)
3Adjusting screw for stroke setting
(y-direction)
4Link with path guide
5Adjusting screw for stroke setting
(z-direction)
6Cable bearing with end caps
(1 or 2 depending on size)
7Centre piece for path guide
(only with HSP-16-... and HSP-25-...)
8Sub-base with 4 through threaded holes
for fastening screws
9Stop strip
aJ Swivel lever
aA Cable binder support for supply cables
(1 or 2 depending on size)
aB Cross guide (guide carriage)
Fig. 1 Operating parts and connections type HSP-... (front view)

HSP-...-AP/A S
Festo HSP-...-AP/AS 2017-10b English
4
2 Product overview
Basic design Variants
Types HSP-12-..., HSP-16-..., HSP-25-...
The handling module is supplied as stan
dard in sizes 12, 16, 25 ready fitted with
the following function elements:
– Sub-base with variable fitting and
fastening possibilities 8
– 2 adjustable guide links for path
control via roller bearing guide 4
– 2 linear guides arranged in cross-form
(cross guide) aB
– 2 stops in the end positions each with
a shock absorber (type ...-AS: with
rubber buffer) and a fastening rail for
proximity switches 2
Type HSP-...-AS
Handling module
without drive
Type HSP-...-AP
Handling module with
swivel module type
DSM-...
(double-acting,
pneumatic)
Options
Type HSP-...-...-SD
Handling module with protective cover
and side plates.
The design “SD” is recommended for
stand alone mode.
Type HSP-...-...-WR/WL
Handling module with cylinder
BWR-/BWL-HSP-... (see also the chapter
“Accessories”) for withdrawing the
swivel lever into a waiting position above
the
– right-hand end position: type ...-WR
– left-hand end position:type ...-WL

HSP-...-AP/A S
Festo HSP-...-AP/AS 2017-10b English 5
Kits and accessories (see also the chapters “Fitting” and “Accessories”)
Fastening kit type HMB...
for fitting with angled pieces and sliding
blocks e.g. on profile columnns
Installation kit MKRP... (A)
– Flexible protective tube for moving tubing
– Cable support on the cross guide
– Adapter bracket for fastening e.g. on to a
sub-base or structure
– Cover profile for cable bearing in the
grooves of the sub-base or side plates
(A)
(B)
(C)
(D)
Proximity switch type SME/SMT-8-... (B)
for scanning end positions and waiting
positions (type HSP-...-...-WR/WL)
Adapter kit type HAPG-... (C) and in some
cases additional adapter plates (D)
for fastening add-on components (grippers,
swivel drive)
Instructions on fitting further accessories in
conjunction with Festo components are
summarized in the system manual “Handling
technology.”
For HSP-...-AP:
One-way flow control valves type GRLA-... (E)
for setting the positioning speed
(E)

HSP-...-AP/A S
Festo HSP-...-AP/AS 2017-10b English
6
3 Method of operation and use
By means of the path guide 4and the cross
guide aB a movment in a vertical and horizon
tal direction is forced (y-z path). Spring
clamping elements fitted to the end stops 1
guarantee a high degree of repetition accu
racy in positioning.
Self-adjusting hydraulic shock absorbers 2
(only with type ...-AP) in the end positions
cushion the movement. The end positions can
be scanned with proximity switches of type
SME/SMT-8-.... The switching status of the
proximity switches can be observed through
the viewing window when the housing cover is
fitted on.
The stroke range for both end positions (receive and release positions) is set
separately:
– in the y-direction: via the adjusting screws in the links 3
– in the z-direction: via the stop screws on the vertical guide rail 5
Handling module type HSP-...has been designed for use in automated component
assembly in handling and fitting systems.
The HSP-... is particularly suitable for handling small parts at high speed, e.g.
when inserting, turning over or joining.
4 Transport and storage
STake the weight of the HSP-... into con
sideration. Depending on the size, the
basic design can weigh up to 8.2 kg.
SConsider the following recommendations
regarding storage:
Storage duration 48 months
Storage temperature + 20 °C
Fig. 2
z
y
Fig. 3

HSP-...-AP/A S
Festo HSP-...-AP/AS 2017-10b English 7
5 Conditions of use
Please note
Incorrect handling can lead to malfunctioning.
SMake sure that the specifications in this chapter are always observed.
The product will then function correctly and safely.
SPlease comply with national and local
safety laws and regulations.
SPlease observe the prevailing ambient
conditions.
SCompare the maximum values in these
operating instructions with your actual
application (e.g. pressures, forces,
torques, temperatures, masses, speeds).
SRemove the packaging. The packaging is
intended for recycling. (exception: oiled
paper which must be disposed of).
SPlease observe the warnings and instructions:
– on the product
– in these operating instructions and
– for the type HSP-...-...WR/WL: in the operating instruction for the
BWR-/BWL-HSP-...
SUse the product in its original state. Unauthorized modification is not per
mitted.
SMake sure there is a supply of correctly
prepared compressed air.
SMaintain the selected medium for the
complete service life of the product.
Example: If non-lubricated compressed
air is used at the beginning, you should
always use non-lubricated compressed
air.
Fig. 4
[°C] [%] [mbar]
Fig. 5
LF-... LR-...

HSP-...-AP/A S
Festo HSP-...-AP/AS 2017-10b English
8
SSlowly pressurize the complete system.
To do this use start-up valve type HEL-... /
HEM-....
SCheck to see if the following are
necessary:
a compensation reservoir type VZS-... a non-return valve type HGL-...
This will reduce fluctuations in the
pressure.
In this way you can prevent the work load
from sliding down if there is a sudden drop
in pressure.
6 Fitting
Please note
Note especially the following when fitting all the components:
‒ Screw connections must be fitted free of offset and mechanical tension.
‒ Screws must be fitted accurately (otherwise threads will be damaged).
‒ The specified torques must be observed.
‒ Contact surfaces must be clean (avoid leakage and contact faults).
Observe also the installation instructions supplied with modules and compo
nents ordered at a later stage.
Please note
For the type HSP-...-...WR/WL: Please observe the warnings and instructions in
the operating instruction for the BWR-/BWL-HSP-...
Fig. 6

HSP-...-AP/A S
Festo HSP-...-AP/AS 2017-10b English 9
Fitting: Mechanical components
The HSP-... is supplied ready for fitting.
SIf necessary, remove the protective cover before fitting.
SFit first the add-on components and, in the case of the HSP-...-AS, the external
drive or after fastening make sure that there is sufficient free space for fitting
the components.
SMake sure that the fastening surface can support the weight of the HSP-....
SFit the HSP-... only onto a flat fixed surface.
Select one of the following fastening methods:
– Direct fastening via 4 through holes in the sub-base
[mm] HSP-12 HSP-16 HSP-24
H1 40 20 40
H2 40±0.2 100±0.2 100±0.2
@D1 6.3 6.3 6.3
L1 200±0.6 280±0.6 370±0.6
– Fastening via the side plates
(user-specific hole pattern).
– Fastening on the rear of the sub-base with
– sliding blocks type HMBN-5-M5
(Fig. 8) or
– fastening kit type HMBK-ND and
connecting bracket type HMBV-ND
(example: Fig. 9).
Fig. 7
D1
L1
H2 H1
Fig. 8

HSP-...-AP/A S
Festo HSP-...-AP/AS 2017-10b English
10
Recommendation:
Fasten the HSP-... preferably in a vertical position with fastening kit type
HMBK-ND and connecting bracket type HMBV-ND on one or two profile columns.
Fig. 9
Please note
Note that two profile columns are necessary for stable fastening of the
HSP-25-....
SPlace the HSP-... so that you can easily reach the operating parts.
SMake sure that the HSP-... is fitted free of mechanical stress. Tighten the
fastening screws to an equal extent.
SMake sure there is sufficient space for connecting the power cables and
compressed air tubing.