Festo YJKP User manual

100269
Application Note
YJKP - Quick Start Guide EVO3
Quick startup of the servo press kit YJKP:
-Scope of delivery
-Mechanical commissioning
-Electric commissioning
-Basic software steps
YJKP

Title .......................................................................................................................... YJKP - Quick Start Guide EVO3
Version ............................................................................................................................................................. 1.20
Document no. .............................................................................................................................................. 100269
Original .................................................................................................................................................................en
Author .............................................................................................................................................................Festo
Last saved ............................................................................................................................................ 18.09.2019
Copyright Notice
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modification of the content, duplication or reprinting of this documentation as well as distribution to third par-
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Festo AG & Co KG reserves the right to make modifications to this document in whole or in part. All brand and
product names are trademarks or registered trademarks of their respective owners.
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conjunction with components recommended by Festo AG & Co. KG.
Festo AG & Co. KG does not accept any liability for damages arising from the use of any incorrect or incomplete
information contained in this documentation or any information missing therefrom.
Defects resulting from the improper handling of devices and modules are excluded from the warranty.
The data and information specified in this document should not be used for the implementation of safety func-
tions relating to the protection of personnel and machinery.
No liability is accepted for claims for damages arising from a failure or functional defect. In other respects, the
regulations with regard to liability from the terms and conditions of delivery, payment and use of software of
Festo AG & Co. KG, which can be found at www.festo.com and can be supplied on request, shall apply.
All data contained in this document do not represent guaranteed specifications, particularly with regard to func-
tionality, condition or quality, in the legal sense.
The information in this document serves only as basic information for the implementation of a specific, hypo-
thetical application and is in no way intended as a substitute for the operating instructions of the respective
manufacturers and the design and testing of the respective application by the user.
The operating instructions for Festo products can be found at www.festo.com/sp .
Users of this document (application note) must verify that all functions described here also work correctly in the
application. By reading this document and adhering to the specifications contained therein, users are also solely
responsible for their own application.
(Festo AG & CO. KG, D-73726 Esslingen, 2019)
Internet: http://www.festo.com

Table of contents
1COMPONENTS/SOFTWARE USED...............................................................................................................5
1.1 APPLICATION DESCRIPTION ............................................................................................................................ 5
2SCOPE OF DELIVERY ..................................................................................................................................7
2.1 WHAT IS INCLUDED?..................................................................................................................................... 7
INSIDE THIS SERVO PRESS KIT,THE FOLLOWING PARTS ARE INCLUDED: ................................................................................ 7
2.2 WHAT NEEDS TO BE PROVIDED BY THE CUSTOMER? ............................................................................................. 7
3MECHANICAL COMMISSIONING .................................................................................................................8
3.1 MICROSD-CARD (IMPORTANT,BECAUSE EASY TO LOSE)....................................................................................... 8
3.2 COMMISSIONING OF ACTUATOR ESBF, MOTOR EMMS AND FORCE SENSOR SKDA.................................................... 8
3.2.1 SKDA ............................................................................................................................................... 8
3.2.2 Electric cylinder ESBF to motor EMMS............................................................................................. 8
4ELECTRICAL COMMISSIONING .................................................................................................................10
4.1 INTERCONNECTION OVERVIEW....................................................................................................................... 10
4.2 ELECTRICAL WIRING OF CMMP ACOMPLETE MOUNTING AND INSTALLATION DESCRIPTION CAN BE FOUND IN THE SUPPORT
PORTAL (SEARCH FOR THE PART NUMBER)OR LOCAL USING THE FOLLOWING LINK. ............................................................... 10
4.2.1 Power supply [X9].......................................................................................................................... 10
4.2.2 Digital control interface [X1] .......................................................................................................... 11
4.2.3 CANopen interface [X4].................................................................................................................. 13
4.2.4 Motor cable [X6] and Encoder cable [X2B] ..................................................................................... 13
4.2.5 Ethernet interface [X18]................................................................................................................. 14
4.2.6 Digital IO interface for control of the STO function [X40] ............................................................... 15
4.3 ELECTRICAL WIRING OF CECC-X.................................................................................................................... 15
4.3.1 Power supply [X1] for device, digital and analogue inputs ............................................................ 15
4.3.2 Power supply [X5] for digital outputs ............................................................................................ 16
4.3.3 OPTIONAL: Power supply [11]........................................................................................................ 16
4.3.4 IO interface [minimal assignment to control the YJKP via IO] ......................................................... 17
4.3.5 Ethernet interface [X8]................................................................................................................... 17
4.3.6 Digital inputs [X17] ........................................................................................................................ 18
4.3.7 CANopen interface [X18]................................................................................................................ 18
4.3.8 Analogue input [X19] ..................................................................................................................... 18
5SOFTWARE..............................................................................................................................................20
5.1 NEEDED SOFTWARE .................................................................................................................................... 20
5.2 CONFIGURATION IPS OF CECC-X AND CMMP ................................................................................................. 20
5.3 CONFIGURATION OF THE SYSTEM VIA YJKP SOFTWARE........................................................................................ 22
5.4 HOMING .................................................................................................................................................. 26
5.5 JOGGING .................................................................................................................................................. 28

Components/Software used
Application Note –YJKP - Quick Start Guide EVO3 –1.20 Page 5 of 29
1Components/Software used
Type/Name
Version Software/Firmware
Date of manufacture
Servo press kit YJKP
general
--
Application software YJKP (GSAY-A4-F0-Z4-1.1.1)
V1.2.1
--
Firmware controller (CECC-X)
V3.4.6
--
Firmware motor controller (CMMP-AS)
V4.0.1501.2.4
--
Table 1.1: 1 Components/Software used
1.1 Application description
This application note shows the necessary mechanical, electrical and software steps to get the YJKP-kit to opera-
tional status. After finishing these steps, you can start with configuration of your specific press process.
This example is based on a IO-communication with WebVisu-program selection. Using any different settings,
please refer to the manual and further application notes.
All local links to any documents are not updated in the same cycle, like the online documents. Please check, if
there are any updated files.
All documents for the parts of the scope of delivery can be found in the support portal under the heading of
“YJKP”.
Support portal: www.festo.com/sp

Components/Software used
Page 6 of 29 Application Note –YJKP - Quick Start Guide EVO3 –1.20

Scope of delivery
Application Note –YJKP - Quick Start Guide EVO3 –1.20 Page 7 of 29
2Scope of delivery
2.1 What is included?
Inside this servo press kit, the following parts are included:
•Electric cylinder ESBF
•Force sensor SKDA
•Motor EMMS-AS (single-/multi-turn)
•Axial/parallel mounting EAMM
•Motor controller CMMP
•Servo press controller CECC-X
•Connecting cable motor controller NEBC
•Connecting cable CANopen NEBC
•Motor cable NEBM
•Encoder cable NEBM
•MicroSD-card
2.2 What needs to be provided by the customer?
Beside the included parts, you will need some additional ones, which partially are only necessary for the
commissioning.
•Switch
•PC
•Standard patch cables (CMMP -> switch; CECC-X -> switch; PC -> switch)

Mechanical commissioning
Page 8 of 29 Application Note –YJKP - Quick Start Guide EVO3 –1.20
3Mechanical commissioning
3.1 MicroSD-card (important, because easy to lose)
The MicroSD-card is essential for the operation of the YJKP.
Plug the microSD-card in at the CECC-X. The slot is located on the side of the device.
3.2 Commissioning of actuator ESBF, motor EMMS and force sensor SKDA
3.2.1 SKDA
Mount the force sensor SKDA to the piston of the electric cylinder (detailed information in the support
portal or here).
Important:
Tension and/or compression force is introduced via two axial threads. The supplied lock nuts must not
come into contact with the deformation body.
Connect the cable NEBU to the sensor.
3.2.2 Electric cylinder ESBF to motor EMMS
The ESBF can be mounted to the EMMS axial or parallel.
Depending on the used mounting kit, you’ll find detailed instruction in the support portal (search for
the part number) or local using the following links.
Axial kit:
Documentation
Please have a closer look especially on the alignment of the coupling hubs and their distances under
point 6.

Mechanical commissioning
Application Note –YJKP - Quick Start Guide EVO3 –1.20 Page 9 of 29
Parallel kit:
Documentation
Please have a closer look especially on the position of the toothed belt pulleys to the lower body part
under point 7.

Electrical commissioning
Page 10 of 29 Application Note –YJKP - Quick Start Guide EVO3 –1.20
4Electrical commissioning
4.1 Interconnection overview
The following image shows the connection between all used components.
Details are described in the next chapters.
Note:
•Festo Configuration Tool (FCT) is not needed for the commissioning of the YJKP.
4.2 Electrical wiring of CMMP
A complete mounting and installation description can be found in the support portal (search for the part
number) or local using the following link.
CMMP-AS-M0-HW
4.2.1 Power supply [X9]
Connect the power supply in accordance with the following diagram and table.
1-phase controller

Electrical commissioning
Application Note –YJKP - Quick Start Guide EVO3 –1.20 Page 11 of 29
3-phase controller
4.2.2 Digital control interface [X1]
Connect the X1 interface according to the following table using the included cable from the scope of de-
livery NEBC-S1G25-P-_-LE6.

Electrical commissioning
Page 12 of 29 Application Note –YJKP - Quick Start Guide EVO3 –1.20
Important:
Reserved connections must not be used.
Marked connections please wire according to your type of YJKP.
All connections described with GND must be connected to GND. Don’t leave them open.
Note:
•If a customer-specific connecting cable is used, the following PINs must also be laid:

Electrical commissioning
Application Note –YJKP - Quick Start Guide EVO3 –1.20 Page 13 of 29
4.2.3 CANopen interface [X4]
Connect the CMMP with the CECC-X [X18] using the included cable from the scope of delivery NEBC-
S1WA9-P-_-BB-L2G4
Activate the resistor either on CMMP with S2 switch or on the slide switch of the CANopen cable.
OR
Further information about the CANopen cable can be found in the documentation in the support portal
or local under the following link:
NEBC-S1WA9-P-_-BB-L2G4
4.2.4 Motor cable [X6] and Encoder cable [X2B]
Use the motor and encoder cable included in the scope of delivery and connect the motor with the con-
troller.

Electrical commissioning
Page 14 of 29 Application Note –YJKP - Quick Start Guide EVO3 –1.20
Further information about the EMMS-AS and used cables can be found in the documentation in the sup-
port portal or local under the following links.
Motors:
EMMS-AS-55-M
EMMS-AS-70-S
EMMS-AS-100-S
EMMS-AS-100-H
EMMS-AS-140-L
Motorcable:
NEBM-T1G8-E-..-Q7N-LE8
NEBM-M23G8-E-..-Q9N-LE8
Encodercable:
NEBM-T1-G8-E-..-S1G15
NEBM-M12W8-E-..-S1G15
4.2.5 Ethernet interface [X18]
Connect the CMMP via a standard patch cable to your switch.
After downloading the hardware configuration (refer to chapter 6.3), this cable can be unplugged.

Electrical commissioning
Application Note –YJKP - Quick Start Guide EVO3 –1.20 Page 15 of 29
4.2.6 Digital IO interface for control of the STO function [X40]
Wire the STO according to your safety level.
If no safety is used, the STO inputs need to be bridged. Otherwise the STO is active and the drive won’t
move.
4.3 Electrical wiring of CECC-X
4.3.1 Power supply [X1] for device, digital and analogue inputs
Residual current for all supplied ports: max. 750 mA
of which intrinsic current consumption: max. 200 mA

Electrical commissioning
Page 16 of 29 Application Note –YJKP - Quick Start Guide EVO3 –1.20
Please connect it according to the following table.
4.3.2 Power supply [X5] for digital outputs
Residual current for all supplied ports: max. 5 A
Please connect it according to the following table.
4.3.3 OPTIONAL: Power supply [11]
The connection of this power supply is optional to avoid a flashing red Error LED on the CECC-X.
It’s not needed to run the YJKP system
If it’s desired, please connect it according to the following table.

Electrical commissioning
Application Note –YJKP - Quick Start Guide EVO3 –1.20 Page 17 of 29
4.3.4 IO interface [minimal assignment to control the YJKP via IO]
5 digital inputs on X3 are mandatory to control the YJKP (please check also 5.3.5 Digital Inputs X17).
Important:
X3.4 is to acknowledge an error. Not mandatory, but useful in case of an error.
X3.5 is LOW ACTIVE. This signal needs to be high to do any movement!
4.3.5 Ethernet interface [X8]
Connect the CECC-X via a standard patch cable to your switch.
This connection is needed to get access to the servo press software GSAY.

Electrical commissioning
Page 18 of 29 Application Note –YJKP - Quick Start Guide EVO3 –1.20
Important:
Please use only the ethernet port [X8], [X10] is NOT supported.
4.3.6 Digital inputs [X17]
he input X17.4.2 (Servo press activation) is also mandatory to control the YJKP. This input enables (ris-
ing edge) or disables (falling edge) the CMMP.
4.3.7 CANopen interface [X18]
Connect the CECC-X with the CMMP [X4] using the included cable from the scope of delivery NEBC-
S1WA9-P-_-BB-L2G4
This step is also described in chapter 5.2.3.
4.3.8 Analogue input [X19]
The first analogue input X19.0.x is intended for the force sensor.
This sensor is connected with only two wires.

Electrical commissioning
Application Note –YJKP - Quick Start Guide EVO3 –1.20 Page 19 of 29
For more information please refer to the operating instructions for the YJKP on our support portal or local under
the following link:
Operating instruction YJKP

Software
Page 20 of 29 Application Note –YJKP - Quick Start Guide EVO3 –1.20
5Software
5.1 Needed software
You will find all needed software on the support portal in the tab “Software” by searching for “YJKP”.
This package includes
•Festo Field Device Tool (FFT)
•Application software GSAY-A4-F0-Z4-… (actual and previous version of YJKP-software)
•Firmware CECC-X-M1-YJKP (needed firmware for the GSAY)
•GSDML for Profinet
•Online help file
•Release notes
5.2 Configuration IPs of CECC-X and CMMP
All used components (CECC-X, CMMP, PC) need to be in the same IP range. Otherwise it is not possible to
do the configuration. Their default IP is different!
The IP of your PC has to be changed in your system settings.
You can set the IPs (CECC-X and CMMP) with the Festo Field Device Tool (FFT).
Open FFT and scan your network. You should find minimum the CECC-X and CMMP.