Festo Controller CECC-D Parts list manual

Controller
CECC-D/LK/S
Festo SE & Co. KG
Ruiter Straße 82
73734 Esslingen
Germany
[phone]
www.festo.com
Brief description
(Translation of the original instructions)
CODESYS controller
8060504
2018-04b
[8060506]
Controller CECC-D/LK/S English
1 Use for intended purpose
The CECC-D/LK/S controller is intended exclusively for use in machines or auto
mated systems.
The controller serves as CODESYS controller for
– Controlling pneumatic and electric actuators
– Interrogating electric sensor signals
– Communication via Ethernet
The controller may be used only as follows:
– As intended in industrial environments. Outside of industrial environments,
e.g. in commercial and mixed-residential areas, actions to suppress interference
may have to be taken.
– In its original condition, without unauthorised modifications.
– In faultless technical condition.
– Only in combination with approved components.
– Within the limits of the product defined through the technical data.
– In case of installation in the field, in a separate housing that surrounds
everything, or within an overall housing of the end product.
Take the following into consideration for the destination:
– Regulations and standards
– Regulations of testing organisations and insurers
– National specifications
All notes on intended use, the safety instructions and warnings as well as
all further specifications for the controller also apply to the associated
software libraries.
Additional information:
– On the controller CECC èDescription “CECC” èwww.festo.com/sp
– On ModbusTCP èwww.modbus.org
All available documents for the product èwww.festo.com/pk
CANopen®, CODESYS®, IO-Link®, MODBUS®are registered trademarks
of the respective trademark owners in certain countries.
This product uses open-source software, which is subject to the “GNU General Public
License, Version 2”. The terms of the GPL are available within the programming system
as well as at the following address èhttp://www.gnu.org/copyleft/gpl.html
Training of qualified personnel
The product must only be commissioned by trained experts in control and automa
tion technology who are familiar with:
– Mounting, installation, operation and diagnostics of control systems, networks
and fieldbus systems
– The applicable regulations for accident prevention and occupational safety
– The documentation for the product
Service
Contact your regional Festo contact person if you have technical questions
èwww.festo.com
Range of application and certifications
The information in this section, in combination with the UL marking on the product,
must be observed in order for there to be compliance with the certification condi
tions of Underwriters Laboratories Inc. (UL) for USA and Canada èSection4
Power supply and Section 8 Technical data.
Information on UL certification
Product category code NRAQ (USA)
NRAQ7 (Canada)
File number E239998
Valid standards UL61010-1 Edition3
UL61010-2-201 Edition1
CAN/CSA-C22.2 No.61010-1-12 Edition 3
CAN/CSA-C22.2 No.61010-2-201:14 Edition 1
CE marking
Fig. 1 Information on UL certification
2 Safety
 Prior to mounting, installation and maintenance work:
Switch off power supply and secure it from being switched back on.
 For the electric power supply, use only PELV circuits that ensure a reliable elec
tric disconnection from the mains network.
 Observe IEC602041/EN602041.
 Connect an earthing cable of sufficient conductor cross section to the connec
tion on the product marked with the earth symbol.
 Observe the handling specifications for electrostatically sensitive devices.
 Only switch on the compressed air and load voltage if the system has been pro
fessionally installed, configured and parameterised.
 When performing maintenance and repair work, use suitable interlocks to pre
vent unintended movements of the actuators.
3 Connection and display components
4
56
1
2
37
8
9
aJ
1X8: Ethernet interface
2X7: USB interface
3Functional earth
4X11: Infeed
Load voltage supply for IO-Link
(CECC-LK and CECC-S)
Operating voltage supply for
encoder (CECC-S)
5LED displays Run, Error, Net, Mod
6X12…X16: interfaces
IO-Link (CECC-LK and CECC-S)
RS232 and ENC/RS485/RS422
(CECC-S)
7X6: CANopen fieldbus interface
8X5: Infeed
Operating voltage supply for I/O
interfaces
9X2 …X4: I/O interfaces
(digital input, digital output)
aJ X1: Operating voltage supply
of the controller
Fig. 2 CECC (example CECC-LK)
Plug NECC-L2G... for the interfaces X1…X5 and X11…X16
èwww.festo.com/catalogue
Note
 Use connecting cables approved for a temperature range up to at least 70 °C.
3.1 I/O interfaces X2 …X4 (digital input, digital output)
Pin Explanation
X2.0 … X2.1 High-speed digital inputs
X2.2 … X2.7 Digital inputs
X3.0 … X3.5 Digital inputs
X4.0 … X4.7 Digital outputs
Fig. 3 I/O interfaces X2 …X4

3.2 Fieldbus interface X6
Pin Signal Explanation
1 N.c. Not connected
2 CAN_L1) CANBus signal (dominant low)
3 CAN_GND CAN Ground
4 N.c. Not connected
5 CAN_SHLD Functional earth
6 CAN_GND CAN Ground (optional)
7 CAN_H1) CANBus signal (dominant high)
8 N.c. Not connected
9 N.c. Not connected
1) If the controller is at the end of the cable:
Connect pin 2 and pin 7 using a terminating resistor (120 ohms/0.25 W).
Appropriate CAN bus plugs (adapters) from Festo èwww.festo.com/catalogue
Fig. 4 Fieldbus interface X6
3.3 USB interface X7
The USB interface enables external storage media to be connected using USB plug
type A.
Note
Malfunction due to undefined switching statuses of the electronics.
If a USB hard disk without its own power supply is used, the maximum permitted
current consumption can be exceeded, e.g. when the USB hard disk is running up.
Controller CECC-D and CECC-LK:
 Use only storage media with current consumption 100 mA.
Controller CECC-S:
USB storage medium and encoder are supplied from a common power source.
 Use USB storage medium and encoder whose total current consumption
500mA.
3.4 Ethernet interface X8
The Ethernet interface 1èFig. 2 enables connection of a programming unit, PC
or operator unit to the controller.
The Ethernet interface is designed as an RJ45 socket.
3.5 Serial interfaces X12 and X13 (CECC-S)
Pin Designation/
signal
Explanation
RS232-1 RS232-2
X12.1 X13.1 G Data reference potential
X12.2 X13.2 TX Transmitted data
X12.3 X13.3 RX Received data
X12.4 X13.4 S Shield, functional earth
Fig. 5 Serial interface modules X12 and X13
3.6 Multiple interface X14 (CECC-S)
The controller CECC-S has a combined interface with the following connection
options:
– Encoder (ENC, RS422-based encoders only)
– RS422
– RS485
Simultaneous use of these connection options is not possible.
 Configure and use only one of the three connection options with
CODESYS.
Connection option Explanation
Pin Designation/
signal
Encoder RS422 RS485
X14.1 G Load
X14.2 A+ Track A+ Transmitted
data+1)
Transmitted/received
data+1)
X14.3 A– Track A– Transmitted
data-1)
Transmitted/received
data–1)
X14.4 B+ Track B+ Received data+1) N.c.
X14.5 B– Track B– Received data–1) N.c.
X14.6 N+ Zero track+ N.c. N.c.
X14.7 N– Zero track– N.c. N.c.
X14.8 S Shield, functional earth
1) If the controller is at the end of the cable:
Connect pin X14.2 and pin X14.3 using a terminating resistor (120 ohms/0.25 W).
Connect pins X14.4 and X14.5 using a terminating resistor (120 ohms/0.25 W).
Fig. 6 Multiple interface X14
3.7 Communication interfaces IO-Link
4 x IO-Link Master Port X12…X15 (CECC-LK: IOL-M...)
Pin Designation/
signal
Explanation
X12 … X15.1 L+ Operating voltage supply (24 V)
X12 … X15.2 C/Q Data communication
X12 … X15.3 L– Operating voltage supply (0 V)
X12 … X15.4 24 Load voltage supply (24 V) from X11
X12 … X15.5 0Load voltage supply (0 V) from X11
Fig. 7 IO-Link Master Port X12…X15
1 x IO-Link Master Port X15 (CECC-S: IOL-M)
Pin Designation/
signal
Explanation
X15.1 L+ Operating voltage supply (24 V)
X15.2 C/Q Data communication
X15.3 L– Operating voltage supply (0 V)
X15.4 24 Load voltage supply (24 V) from X11
X15.5 0 Load voltage supply (0 V) from X11
Fig. 8 IO-Link Master Port X15
1 x IO-Link Device Port X16 (CECC-LK and CECC-S: IOL-D)
Pin Designation/
signal
Explanation
X16.1 L+ Operating voltage supply (24 V) from X1
X16.2 C/Q Data communication
X16.3 L– Operating voltage supply (0 V) from X1
Fig. 9 IO-Link Device Port X16
3.8 LED indicators
The following LED indicators signal the normal operating status of the controller:
LED Meaning
Run Lights up
green
Program running
Error Off No error
Net Flashes
red
Controller has been identified in the network
Fig. 10 LED indicators
All LED indicators èAppendix.
4 Power supply
Caution
Risk of injury due to electric shock
 For the electric power supply, use only PELV circuits that ensure a reliable
electric disconnection from the mains network.
 IEC60204-1/EN60204-1 to be screwed in.
 Always connect all circuits for operating and load voltage supply.
Note
The product may only be supplied from a single power source that fulfils the require
ments of energy-limited circuits in conformity with IEC/EN/UL/CSA 61010-1 or of
an energy-limited voltage source (limited power sourse, LPS) in conformity with
IEC/EN/UL/CSA60950-1 or IEC/EN/UL/CSA 62368-1 or of a class 2 circuit in con
formity with NEC or CEC.

4.1 Operating voltage supply X1 (V-El.)
Pin Designation/
signal
Explanation
X1.1 24 Operating voltage supply (+24 V DC)
X1.2 0 Operating voltage supply (load)
X1.3 Functional earth
X1.4 – Not connected
Fig. 11 Operating voltage supply X1
Besides the power supply of the controller, the power supply of the following in
terfaces also flows through this connection:
– Fieldbus interface X6
– USB interface X7
– Ethernet interface X8
– Serial interface modules X12 and X13 (CECC-S)
– Multiple interface X14 (CECC-S)
– IO-Link Device Port X16 (CECC-LK and CECC-S)
– Encoder interface X11 (CECC-S) èSection 4.4
The operating voltage supply for the I/O interfaces and the load voltage supply for
the IO-Link Master Port are fed in separately.
4.2 Infeed of operating voltage supply X5 for the I/O interfaces
Pin Designation/
signal
Explanation
X5.1 24 Infeed of operating voltage supply (+24 V DC)
for the I/O interfaces X2 …X4 (digital input, digital output)
X5.2 0 Infeed of operating voltage supply (load)
for the I/O interfaces X2 …X4 (digital input, digital output)
Fig. 12 Operating voltage supply X5 for the I/O interfaces
4.3 Infeed of load voltage supply X11 for IO-Link Master Ports
This connection is used for infeeding the load voltage supply of IOLink Devices,
which are connected via IOLink-Master Ports.
Connection to CECC-LK (V-IOL)
Pin Designation/
signal
Explanation
X11.1 24 Infeed of load voltage supply (+24 V DC)
for IO-Link Master Ports X12.4 …X15.4.
X11.2
X11.3 0 Infeed of load voltage supply (load)
for IO-Link Master Ports X12.5 …X15.5.
X11.4
Fig. 13 Infeed of load voltage supply X11 at the CECC-LK
Connection to CECC-S (24 V DC/UE)
Note
Damage to the controller from mixing up the connection pins.
 Use only the connecting pins X11.1 and X11.2 for infeed of the load voltage
supply of the IO-Link Master Ports at the CECC-S.
Pin Designation/
signal
Explanation
X11.1 24 Infeed of load voltage supply (+24 V DC)
for IO-Link Master Port X15.4.
X11.2 0 Infeed of load voltage supply (load)
for IO-Link Master Port X15.5.
Fig. 14 Infeed of load voltage supply X11 at the CECC-S
4.4 Operating voltage supply X11 for encoders
Connection to CECC-S (24 V DC/UE)
Note
Damage to the controller from mixing up the connection pins.
 Use only the connecting pins X11.3 and X11.4 for the load voltage supply
of the encoder at the CECC-S.
Pin Designation/
signal
Explanation
X11.3 UG Operating voltage supply (GND) for encoder X14
X11.4 UE Operating voltage supply (5 V) for encoder X14
Fig. 15 Operating voltage supply X11 for encoders
Note
Malfunction due to undefined switching statuses of the electronics.
 Use USB storage medium and encoder whose total current consumption
is maximum 0.5 A èSection 3.3.
5 Mounting, dismounting
 Prior to mounting, installation and maintenance work:
Switch off power supply and secure it from being switched back on.
 Mount the controller on an H-rail (è5.1) or on the wall (è5.2).
Note
Malfunction due to heat accumulation.
 Mount the controller with sufficient space for heat dissipation.
 Comply with limits of the ambient temperature ranges èSection 8.
5.1 H-rail mounting
1
1Spring-loaded clip
Fig. 16 Mounting/dismounting with H-rail mounting
Assembly
The tilt position of the CECC when setting it onto the H-rail requires
a minimum distance between the H-rail edge and the mounting surface
so the CECC can be placed onto the H-rail without tilting.
 Use H-rail with a minimum depth of 9 mm.
1. Place controller onto the H-rail from above.
2. Press the controller in the direction of the arrow.
The spring-loaded clip engages audibly on the H-rail.
Disassembly
1. Remove connections from the controller.
2. Pull the spring-loaded clip of the controller in the direction of the arrow using
a suitable tool (e.g. screwdriver). This unlocks the controller.
3. Tilt the unlocked controller from the bottom away from the H-rail.
4. Lift controller upward from the H-rail.
5.2 Wall mounting
1
1
81
122.2
1Mounting holes
Fig. 17 Mounting holes for wall mounting
Assembly
Note
Damage to the controller from mounting onto uneven or flexible surfaces.
 Mount the controller only on even, torsionally rigid surfaces.
1. Plan sufficient space for connecting the supply cables.
2. Drill holes into the mounting surface. Note the distances between the mounting
holes.
3. Fasten the controller with screws:
 Make sure that the housing is not damaged.
 Use M4 screws of appropriate length and a screw head diameter of maximum
7.0 mm. Tightening torque: 0.8 Nm ± 20 %.
Dismounting
1. Remove connections from the controller.
2. Remove the mounting screws.
3. Remove the controller from the mounting surface.

6 Commissioning
Information on commissioning èDescription CECC.
7 Accessories
èwww.festo.com/catalogue
8 Technical data
CECC-... D LK S
Operating voltage X1 19.2 VDC …30.0 VDC 20.4 VDC …30.0 VDV
Nominal current consumption at
24 V DC
100 mA
Ambient temperature 0 °C …55 °C
Storage temperature –25°C …+70°C
Relative humidity 95 %, non-condensing
Degree of protection IP20 (use in inside spaces)
Protection class III
Dimensions
Length x width x height 130 mm x106 mm x48.15 mm
Product weight 200 g
Resistance test
Against vibration In accordance with EN 61131-2
Against shock In accordance with EN 61131-2
Electrical connection technology I/O Socket strip, grid 3.5 mm
Status displays LED
High-speed digital counter inputs X2.0 and X2.1
Number 2
Switching frequency 180 kHz
Signal delay (debounce time) 1 μs, factory setting, configurable with CODESYS
Digital inputs X2.2 … X2.7 and X3.0 … X3.5
Number 12
Switching frequency 1 kHz
Signal delay (debounce time) 3 ms, factory setting, configurable with CODESYS
All digital inputs X2 and X3
Switching logic Positive logic (PNP)
Input voltage 24 VDC
Nominal value for TRUE 15 VDC
Nominal value for FALSE 5 VDC
Disconnection
Digital inputs from the internal
switching logic of the CECC
Galvanically separated
External power supply of
the interface from the operating
voltage supply of the CECC
Galvanically separated
Status indication LED
Permissible connecting cable length 30 m
Digital outputs X4
Number 8
Switching logic Positive logic (PNP)
Contact Transistor
Output voltage 24VDC
Output current 500 mA
Disconnection
Digital outputs from the internal
switching logic of the CECC
Galvanically separated
External power supply of
the interface from the operating
voltage supply of the CECC
Galvanically separated
Switching frequency 1 kHz
Short-circuit proof Yes
Fieldbus interface X6
Type CAN bus
Connection technology Plug, Sub-D, 9-pin
Transmission rate 10, 20, 50, 100, 125, 250, 500, 800, 1000 kBit/s
configurable with CODESYS
Disconnection
Signal lines of the interface from
the internal switching logic of the
CECC
Galvanically separated
Internal power supply of the
interface from the operating
voltage supply of the CECC
Galvanically separated
CECC-... D LK S
USB interface X7 USB1.1
Ethernet interface X8
Connector plug RJ45
Quantity 1
Transmission speed 10/100 Mbit/s
Supported protocols TCP/IP, EasyIP, ModbusTCP
IO-Link-interfaces – X12…X16 X15…X16
Protocol – IO-Link Device Port: V 1.0
IO-Link Master Port: V 1.1
Connection technology, plug –IO-Link Device Port: 3-pin
IO-Link Master Port: 5-pin
Communication mode –Can be configured via software
IO-Link Device Port: COM1, COM2, COM3
IO-Link Master Port: SIO, COM1, COM2, COM3
Permitted cable length –20 m
Port type –IO-Link Device Port: A
IO-Link Master Port: B
Number of ports –1 IO-Link Device Port
4 IO-Link Master
Ports
1 IO-Link Master Port
Output current operating voltage
(L+, L-)
–≤ 200 mA/IO-Link Port
Output current load voltage (24, 0) –≤ 3.5 A/IO-Link Master Port
Communication – C/Q LED green
C/Q LED red
Ready status display –L+ LED green on
L+ LED green off
Process data width OUT –IO-Link Master: 2 …32 byte, can be
parameterised
Process data width IN –IO-Link Master: 2 …32 byte, can be
parameterised
Storage – 2 kByte/IO-Link Master Port
Minimum cycle time –IO-Link Device Port: 3.2 ms
IO-Link Master Port: 5 ms
Device ID –0x550000, 0x550001, 0x550002, 0x550003,
0x550004
Serial interface modules – – X12…X14
Type – – 2xRS232
1xRS485-A/422-A
Connection technology – – Plug connector
Transmission rate – – 300… 375000 bit/s
Encoder interface – – X14
Resolution – – 32 bit
Signal range – – 5 V, differential (RS422)
Maximum input frequency – – 1000 kHz
Operating voltage supply
for encoders
– – 5 VDC
Programming languages In accordance with IEC61131-3 AS, AWL, FUP, KOP, ST
Programming software CODESYS V3pbF
Approvals RCM mark
cULus - Listed (OL)
UL certification
Contamination level 2
Setup altitude 2000 m
Total power rating of the operating
and load voltage power supplies at
X1, X5 and X11
4.3 A 6 A1)
Load rating of the operating voltage
supply X1
125 mA
Load rating of the operating voltage
supply of the I/O interfaces X5
4.1 A
Load rating of the load voltage
supply X11
–5.875 A 3.5 A
CE marking èwww.festo.com/sp
èDeclaration of conformity
In accordance with EU EMC Directive2),3)
1) The outputs of the CECC may be loaded only to the extent that the maximum total of input currents at
X1 (V-El.), X5 and X11 (CECC-LK: V-IOL, CECC-S: 24 V DC) is limited to 6 A.
2) The controller is intended for use in an industrial environment: Outside of industrial environments, e.g.
in commercial and mixed-residential areas, actions to suppress interference may have to be taken.
3) The controller is classified in zone A in accordance with EN 61131-2:2007.
Fig. 18 Technical data

8.1 Hardware and memory
CECC-... D LK S
Processor (CPU) 400 MHz
Processing time Approx. 250 μs/1k instructions
RAM memory (projects, variables, constants) 16 MB, from Revision 04:
44 MB
44 MB
Flash memory (boot project, project archive,
web visualisation, application data)
2 MB, from Revision 04:
16 MB
16 MB
Flag (flag memory) 8 KB
Inputs 8 KB
Outputs 8 KB
Remanent variables 7120 bytes
Fig. 19 Hardware and memory
8.2 Remanent variables
The controller makes available a maximum of 7120 bytes for storing remanent
variables (retain and persistent-retain variables). They are automatically shared
based on the variable declaration within the application.
The following sample combinations for assigning the memory are possible.
Retain variable Persistent-retain variable
7120 bytes 0 bytes (only if there is no persistent variable list)
0 bytes 7076 bytes (44 bytes for identification)
300 bytes 7076 - 300 bytes = 6776 bytes (44 bytes for identification)
x byte 7076 -x bytes (44 bytes for identification)
Fig. 20 Memory assignment of the remanent variables (examples)
Note
Error due to memory overflow.
 Comply with maximum memory capacity for remanent variables: 7120 bytes.
9 Specified standards
Version
IEC 60204-1: 2005, modified EN60204-1:2006
IEC 60950-1:2005, modified + Cor.:2006 +
A1:2009, modified + A1:2009/Cor.:2012 +
A2:2013, modified
EN 60950-1:2006 + A11:2009 + A1:2010 +
A12:2011 + AC:2011 + A2:2013
IEC 61010-1 Edition 3 EN61010-1:2010
IEC 61131-3:2013 Edition 3.0 EN61131-2:2007
IEC 62368-1:2014, modified + Cor.:2015 EN62368-1:2014 + AC:2015
UL60950-1 Edition 2 CAN/CSA-C22.2 No.60950-1-07 Edition2
UL61010-1 Edition3, May 11, 2012,
RevisedApril 29,2016
CAN/CSA-C22.2 No.61010-1-12 Edition3,
Update No.2 April 2016
UL61010-2-201 Edition1 -
Revisiondate2017/02/20
CAN/CSA C22.2 No.61010-2-201:14 Edition1,
Issue Date 2014/01/01
UL62368-1 Edition 2 CAN/CSA-C22.2 No.62368-1-14 Edition2
Fig. 21 Standards specified in the document
10 Appendix
10.1 All LED indicators
LED Meaning Explanation
Run Lights up
green
Program running Application status
Lights up
yellow
Program is stopped
Off Run-time system is
not running
Error Lights up
red
Class 4 error PLC run-time error
Flashes
red
Class 2 error
Off No error/class 1 error
Net Flashes
red
Controller has been
identified in
the network
Identification, e.g. through Festo
Field Device Tool (FFT)
Mod Off – Reserved
LED Meaning Explanation
Operating voltage supply X1 (V-El.)
24 Lights up
green
Controller is ready
for operation
Power supply
Flashes
green
Undervoltage
Off Controller is
switched off
I/O interfaces X2 …X4 (digital input, digital output)
.0 ….7 Lights up
green
At the input, 24 V is
present, e.g. at X2.1
or X3.5
Voltage is present at the inputs or
outputs
Lights up
yellow
At the output, 24 V is
present, e.g. at X4.0
Infeed of load voltage supply for I/O interfaces X5
24 Lights up
green
Voltage is present Power supply for the I/O interfaces
Off No voltage
Ethernet X8
Left Lights up
green
Data transfer with
100 Mbit/s
Speed LED: speed of data transfer
Off Data transfer with
10 Mbit/s
To
the right
Lights up
green
Connection is made Link/activity LED: connection and
data transfer
Flashes
green
Data transfer is active
Off No connection
Infeed of load voltage supply for encoder X11 (24 V DC/UE)
UE Lights up
green
Voltage is present Power supply for encoder
Off No voltage
IO-Link interfaces CECC-LK: X12…X16 (IOLM…, OLD), CECC-S: X15…X16 (IOLM, OLD)
L+ Lights up
green
IO-Link Master is act
ive
Status indication
Flashes
green
IO-Link Master is not
ready for operation
C/Q Lights up
green
Connection is made Link/activity LED:
connection and data transfer
C/Q Lights up
red
Data transfer is
inactive
Link/activity LED:
connection and data transfer
Serial interface modules CECC-S: X12 and X13 (RS232-1/-2)
TX Lights up
green
CECC transmits data Data transmission
RX Lights up
green
CECC receives data
Multiple interface CECC-S: X14 (ENC/RS485/RS422)
A+ Flashes
green
Encoder ticks track A Encoder turns slowly, LED flashes in
the cycle of the rotary frequency and
visualises the counting pulses
(encoder ticks)
Flickers
green
Encoder rotates quickly
Flickers
green
Transmitted data for
RS422
Transmitted/received
data with RS485
Display of data transmission
B+ Flashes
green
Encoder ticks track B Encoder turns slowly, LED flashes in
the cycle of the rotary frequency and
visualises the counting pulses
(encoder ticks)
Flickers
green
Encoder rotates quickly
Flickers
green
Received data with
RS422
Display of data transmission
N+ Flashes
green
Encoder ticks zero
track
Encoder turns slowly, LED flashes in
the cycle of the rotary frequency and
visualises the counting pulses
(encoder ticks)
Flickers
green
Encoder rotates quickly
Fig. 22 LED indicators