Festo EAMM-U-***-D***-***P-S1 series User manual

1. Applicable documents
All available documents on the product www.festo.com/pk
Motor operating instructions
Shaft operating instructions
2. Safety instructions and notes on mounting
Switch off power supply before mounting work.
Observe the safety information (Applicable documents).
Clean shafts. The spring pins 3/4only grip efficiently on dry and grease-
free drive shafts.
Each time after disconnecting or turning the motor, perform a homing
procedure.
Observe tightening torques. Unless otherwise specified, the tolerance is
±20 %.
3. Intended use
Parallel kit EAMM-U-...-D...-...A/P/R-S1:
Connection of an axis to a motor in a parallel configuration that fulfils degree
of protection IP65 (Section 14).
4. Further information
Accessories www.festo.com/catalogue
5. Scope of delivery
5a. Parallel kit EAMM-U-...-D...-...A/P/R-S1
15980d_1
1Lower part
2Screw
3Axis clamping sleeve
4Motor clamping
sleeve
5Toothed belt
6Toothed belt pulley
7Upper part
8Screw
9Square nut1)
aJ Screw
aB Blanking plug2)
aC Adapter plate3)
aD Screw3)
aE O-ring axis4)
aF Sealing ring for aJ
aG Motor seal
aH Seal for aC5)
aI Sealing ring for 2
bJ Seal for 7
bB Seal for aC3)
bC O-ring motor3)4)
(1x)
(4x)
(1x)
(1x)
(1x)
(2x)
(1x)
(7x)
(4x)
(4x)
(1x)
(1x)
(4x)
(1x)
(4x)
(1x)
(1x)
(4x)
(1x)
(1x)
(1x)
1)2)
1) For EAMM-U-...-42A-S1, the mounting direction of the screws 2differs. Attach the lower
part 1to the motor by using the screws 2and sealing rings aI. The square nuts 9are not
required.
2) For EAMM-U-110/-145, the blanking plug aB is included in the scope of delivery
5b. Accessories (not included in delivery)
15346d_13
dA Lubricating grease
LUB-KC1
(silicon-free)
dB Clamping element6)
EADT-E-U1-110
(1x)
(1x)
6. Mounting the lower part
1598
0d_2
0
Push the O-ring aE onto the
centring collar on the drive
cover of the axis.
1598
0d_2 Place sealing rings aF onto
the screws aJ.
Fasten the lower part 1to
the axis by using the
screws aJ7).
1598
0d_3
0
With seal aH5):
Place the seal aH in the
recess of the lower part 1.
Check: The notches (X) in the
seal aH are located over the
drill holes (Y).
1598
0d_3
6
With adapter plate aC3):
Place O-ring bC into the slot
of the adapter plate aC.
Fasten the adapter plate aC
to the motor with the
screws 2.
1598
0d_3
7
Position the seal bB on
the adapter plate aC.
Attach the motor to the
lower part 1via the
adapter plate aC and the
seal bB by using the
screws aD.
Check: The motor can be
moved in the elongated holes.
1598
0d_2
7
Without adapter plate aC3):
Place the seal aG onto the
motor flange.
15980d_3
Place sealing rings aI onto
the screws 2.
Attach the motor to the
lower part 1by using the
screws 2and square
nuts 91).
Check: The motor can be
moved in the elongated holes.
3)4)5)6)7)
3) For EAMM-U-...-67A, the adapter plate aC, screws aD, seal bB and O-ring bC are included
in the scope of delivery.
4) To distinguish between the O-rings aE and bC:Section 13.
5) The seal aH is included in the scope of delivery for motor interface 100A.
6) For EAMM-U-110/-145, the clamping component dB is needed as a tool.
7) If the tightening torques are exceeded, the cover screws of the axis will loosen during
disassembly.
7. Mounting the toothed belt
15980d_4
Move the motor in the
direction of the axis as far as
its stop.
Grease the spring
pins 3/4on the thread
and the outside of the cone
with lubricating grease dA.
Greased spring pins 3/4 can
be tightened evenly.
Screw the spring pins 3/4into the threads of the toothed belt
pulleys 6. Do not tighten.
Insert the toothed belt pulleys 6into the toothed belt 5.
Place the spring pins 3/4onto the drive shafts.
Information
The position of the surface (A) depends on the size.
50/60 70/86 110/145
15346d_9
15980d_19
Position surfaces (A) approx. 1 mm above the reference surface (B).
Background: The tooth belt pulley 6moves inwards when tightening.
15980d_5
Select the required tightening torque for the toothed belt pulleys 6
(Section 10).
Tighten the toothed belt pulleys 6. Apply counter pressure to the
spring pins 3/4.
Check: The surfaces (A) of the toothed belt pulleys 6are flush with the
reference surface (B) (tolerance: ± 0.5 mm).
15980d_8
Note
Comply with the tolerance.
If the toothed belt 5or one of the toothed belt pulleys 6is grinding against
the housing:
Unscrew the spring pin 3/4slightly.
Readjust the toothed belt pulleys 6.
8. Tensioning the toothed belt
Note
A low toothed belt pretension is recommended.
Excessive toothed belt pretension can cause:
–impermissible radial loads/breaking of the shafts
–increased wear of the toothed belt 5and the bearings of the axis and
motor.
Avoid excessive toothed belt pretension.
The toothed belt 5is tensioned when the strands (C) run approximately
parallel.
Untensioned: y ,x Tensioned: y L1 … 1.05 x
15346d_22
8a. For EAMM-U-50/-60/-70/-86
Move the motor by hand until the clamping force Fv is exerted on the
toothed belt 5(Table).
Tighten screws 2.
8b. For EAMM-U-110/-145
1534
6d_1
8
Place the clamping
element dB into the drill
hole (D) in the lower part 1.
Tighten the clamping
element dB with a hex
wrench (ß8). Observe the
recommended torque
(Table).
Tighten screws 2.
1534
6d_1
7
Press the blanking plug aB
into the drill hole (D).
EAMM-U- Recommended torque Clamping
force Fv
dB [Nm] 5[N]
15346d_24
15346d_25
15346d_23
50 −−−15 … 35
60 −−−40 … 70
70 −−−60 … 110
86 −−−70 … 130
110 0.2 … 0.6 0.4 … 0.8 0.6 … 1.0 120 … 300
145 1.0 … 1.5 1.5 … 2.0 2.0 … 2.5 200 … 450
Continuation on the reverse side!
Assembly instructions (Original instructions)
8064090
1704d
[8064092]
†‡
Parallel kit
EAMM-U-...-D...-...A/P/R-S1
Festo AG & Co. KG
Ruiter Straße 82
73734 Esslingen
Germany
[phone]
www.festo.com
aF
1
2
6
3
4
5
7
9
8
aB
aJ
aG
aH
aI
bJ
aE
dB
dA
1
aE
aJ
1
aF
aG
3
4
5
6
6
A
1
BA
6
2
5
bC
bB
aC
aD
2
bA
1
aC
bB
aC
6
A
1
BA
6
2
5
6
4
3
1
dB
D
2
CC
1
aB
D
2
2
1
9
aI
1
aH
x
Y
aD
A
AA

9. Dismantling the toothed belt
Unscrew the screws 2slightly.
Check: The motor can be moved in the elongated holes.
Move the motor in the direction of the axis as far as its stop.
15980d_14
Unscrew the toothed belt
pulleys 6. Apply counter
pressure to the spring
pins 3/4.
Rotate hex nut (E) anti-
clockwise.
Check: The toothed belt
pulleys 6can be pulled from
the cone of the spring
pins 3/4.
15980d_15
Pull the spring pins 3/4
from the drive shaft.
Remove the toothed belt 5
from the toothed belt
pulleys 6.
10. Mounting the upper part
15980d_28
Position the seal bJ on the
lower part 1.
15980d_6
Attach the upper part 7to
the lower part 1with the
screws 8before
commissioning.
Information
Accessories for mounting to the threads (I):
(www.festo.com/catalogue: EAMM-U-...-D...-...A/P/R-S1).
11. Tightening torques for the toothed belt pulleys
The transmittable torque depends on the tightening torque of the toothed
belt pulleys 6.
Select the tightening torque of the toothed belt pulley 6from the
permissible range (Table).
Check: The transmittable torque is greater than the driving torque of the
motor (Technical data of the motor).
EAMM-U- Toothed belt pulley
Tightening torque
Parallel kit
Transferable torque
6[Nm] [Nm]
50 max. 5 1
min. 3 0.5
60 max. 15 3
min. 10 1.5
70 max. 35 7
min. 22 3.5
86 max. 40 9.5
min. 25 4.8
110 max. 80 25
min. 65 12.5
145 max. 180 50
min. 120 25
EAMM-U- Toothed belt pulley Clamping pin
63/4
50 ß17 ß5
60 ß22 ß8
70/86 ß30 ß8
110/145 ß36 ß10
12. Screw sizes and tightening torques MA
EAMM-U-...-S1 2[Nm] 8[Nm] aJ7
)
[Nm] aD [Nm]
50-D32-40A M3x16 1.2 M4x25 3 M6x18 6/58) −
50-D32-40P M3x12 1.2
50-D32-42A M3x8 1.2
60-D32-55A M5x20 6 M5x25 6 M6x18 6/58) −
60-D32-57A M5x35 6
60-D32-60R
60-D32-67A M6x10 10 M5x8 6
60-D40-55A M5x20 6 −
60-D40-57A M5x35 6
60-D40-60R
60-D40-67A M6x10 10 M5x8 6
70-D32-60P M4x18 3 M5x35 6 M6x18 6/58) −
70-D32-70A M5x20 6
70-D40-60P M4x18 3
70-D40-70A M5x20 6
70-D50-70A M8x20 12
86-D40-70A M5x20 6 M6x40 10 M6x18 6/58) −
86-D40-80P
86-D40-87A M6x45 10
86-D50-80P M5x22 6 M8x20 12
86-D50-87A M6x45 10
86-D60-70A M5x22 6 M8x20 12/99)
86-D60-80P
86-D60-87A M6x45 10
110-D50-100A M8x25 18 M8x50 18 M8x20 12 −
110-D60-90R M6x22 10 M8x20 12/99)
110-D60-100A M8x25 18
110-D80-100A M10x20 25
145-D80-140A M10x55 30 M8x50 18 M10x20 25 −
145-D100-140A
13. O-rings to ISO 3601
EAMM-U O-ring axis aE O-ring motor bC
60-D32-67A B-30x1.5 B-62x1.5
60-D40-67A B-38x1.5
14. Permissible axes and motors
Note
Malfunction and material damage due to overloading.
The output variables of the motor must not exceed the permissible technical
data of the components used (www.festo.com/catalogue: motor, shaft).
Limit motor output variables accordingly.
Derive the axis and motor from the interface code in the type designation.
Example: EAMM-U-60-D40-55A-91-S1:
–Axis interface D40
–Motor interface 55A
Axis Axis10
)
Interface
D32 DNCE-32, ESBF-32
D40 DNCE-40, ESBF-40
D50 ESBF-50
D60 DNCE-63, ESBF-63
D80 ESBF-80
D100 ESBF-100
Motor Motor
Interface
40 A EMMS-AS-40
40P EMME-AS-40
42 A EMMS-ST-42
55 A EMMS-AS-55
57 A EMMS-ST-57
60P EMME-AS-60
60R External motor11)
67A EMCA-EC-67
70 A EMMS-AS-70
80P EMME-AS-80
87 A EMMS-ST-87
90R External motor11)
100A EMME-AS-100, EMMS-AS-100
140 A EMMS-AS-140
15. Operation
Warning
For EAMM-U-145-D100 with mounting accessories on the threads (I):
Breakouts of the screws aJ in the housing. Unexpected movement of
components. Injury due to impacts or pinching.
Limit the feed forces of the axis:
–maximum 13 kN in the event of a dynamic tensile load
–maximum 11 kN in the event of an alternating tensile/pressure load.
Warning
Belt failure. Unexpected movement of components.
Injury due to impacts or pinching.
Make sure there are supplementary safety measures if a belt failure could
result in injuries.
Caution
Hot surface. The motor attachment set becomes hot due to the heat
dissipation of the motor. Injury due to burns.
Avoid contact without suitable gloves.
Let the motor attachment set before mounting work.
16. Maintenance
The toothed belt 5is a wearing part (www.festo.com/spareparts).
Check the toothed belt 5at regular intervals:
–during maintenance of the machine
–when replacing an axis.
Replace the toothed belt 5at the following indicators of wear:
–excessive accumulation of wear particles in the housing
–cracks on the back of the toothed belt
–visible glass fibre cords in the tooth base.
Caution
For EAMM-U-145-D100 with mounting accessories on the threads (I) and with
use of axis ESBF in the high-load range (,50 % of the maximum ESBF feed
force):
Breakouts of the screws aJ in the housing. Unexpected movement of
components. Injury due to impacts, shocks, or pinching.
Replace the axis and parallel kit at the same time.
The service life of the components is comparable with one another.
8)9)10)11)
8) For axis ESBF: 6 Nm
For axis DNCE: 5 Nm
9) For axis ESBF: 12 Nm
For axis DNCE: 9 Nm
10) Electric cylinder DNCE, electric cylinder ESBF.
11) Appropriate external motors www.festo.com/catalogue
The external motors have an appropriate mechanical interface.
The combination must be qualified by the user on his or her own responsibility.
6
4
3
E
2
5
3
4
bJ
1
8
7
I
6
2
1