Festo FB16 User manual

0506b
164222 GB
Valve terminal type 03/05
Electronics Manual
Field bus connection FB16
Only valid in agreement with the printed documentation
accompanying the product! Compare this edition code.
Field bus protocols:
FIPIO standard
Telemecanique - APRIL

VIFB16 - 03/05

Author: E. Klotz, H.-J. Müller
Editor: H.-J. Drung, M. Holder
Layout: Festo KG, Dept. PV-IDM
Translation: D. Smith / Sturz
Type setting: DUCOM / Sturz
0506b
(Festo AG & Co., D-73726 Esslingen, 1997)
The copying, distribution and utilization of this
document as well as the communication of its
contents to others without expressed authoriza-
tion is prohibited. Offenders will be held liable
for the payment of damages. All rights reser-
ved, in particular the right to carry out patent,
utility model or ornamental design registrations.
Printed on 100% recycled paper
VIFB16 - 03/05
0506b I

Order no.: 164222
Title: MANUAL
Designation: P.BE-VIFB16-03/05-GB
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II 0506b

Contents
ALLGEMEINE SICHERHEITSHINWEISE IX
Bestimmungsgemäße Verwendung IX
Zielgruppe X
WICHTIGE BENUTZERHINWEISE XI
Gefahrenkategorien XI
Piktogramme XII
Hinweise zur vorliegenden Beschreibung XIII
Service XIV
Chapter 1 SYSTEM SUMMARY 1-1
1.1 SYSTEM SUMMARY 1-3
System structure 1-3
Type 03: Description of components 1-5
Type 05: Description of components 1-9
Description of the functions 1-11
Chapter 2 FITTING 2-1
2.1 FITTING THE COMPONENTS 2-3
Input/output modules 2-4
End plates 2-6
Hat rail clamping unit (type 03) 2-8
2.2 TYPE 03:
FITTING THE VALVE TERMINAL 2-9
Wall fitting (type 03) 2-9
Hat rail fitting (type 03) 2-10
2.3 TYPE 05:
FITTING THE VALVE TERMINAL 2-12
Wall fitting (type 05) 2-12
Contents
VIFB16 - 03/05
0506b III

Chapter 3 INSTALLATION 3-1
3.1 GENERAL CONNECTION
PRINCIPLES 3-3
Cable selection – field bus cable 3-4
Cable selection – operating voltages 3-4
Connecting the cables to the
plugs/sockets 3-5
3.2 FIELD BUS NODE 3-7
Opening and closing the node 3-7
Configuring the valve terminal 3-9
Setting the field bus address
(connection point) 3-11
Setting "HOLD/STOP"
(error reaction of the outputs) 3-13
3.2.1 Type 03:
Connecting the operating voltages 3-14
3.2.2 Type 05:
Connecting the operating voltages 3-21
3.2.3 Connecting the field bus 3-28
Connection instructions
FIPIO/Telemecanique 3-31
Cable termination/bus termination 3-33
3.3 CONNECTING THE
INPUT MODULES 3-34
Pin assignment 3-36
3.4 CONNECTING THE
OUTPUT MODULES 3-37
Pin assignment 3-39
VIFB16 - 03/05
IV 0506b

Chapter 4 COMMISSIONING 4-1
4.1 BASIC PRINCIPLES OF
CONFIGURATION AND ADDRESSING 4-5
General 4-5
Switching on the operating voltage 4-6
Calculating the configuration data 4-7
Calculating the number of inputs/
outputs type 03 4-8
Calculating the number of inputs/
outputs type 05 4-9
Address assignment of the
valve terminal 4-10
General (types 03 and 05) 4-10
Basic rule 1 4-11
Basic rule 2 4-14
Basic rule 3 4-14
Address assignment after extension/
conversion 4-15
4.2 TELEMECHANIQUE
CONTROLERS/XTEL SOFTWARE 4-19
4.2.1 General notes on configuring for
valve terminals 4-19
Field bus address (Connecting point) 4-19
FIPIO standard profile for Festo
valve terminals 4-21
4.2.2 Installation under XTEL (from V52) 4-22
Versions of software required 4-22
Starting the configuration software 4-23
Selecting the controller and
the processor 4-24
Entering the valve terminal 4-24
Allocation to the STD_P device family 4-26
Configuring the valve terminal as
base device FSD C8 4-27
Defining the parameters of the
valve terminal 4-28
4.2.3 Programming under Xtel (V52) 4-31
Available objects 4-31
Addressing the inputs 4-33
Addressing the outputs 4-34
VIFB16 - 03/05
0506b V

Addressing examples 4-35
Shutdown behaviour of outputs
(HOLD/STOP) 4-38
4.3 APRIL/SOFTWARE ORPHEE
CONTROLLERS 4-39
4.3.1 General information on configuring
valve terminals 4-39
Field bus addresses 4-39
FIPIO standard profile for Festo
valve terminals 4-41
4.3.2 Commissioning under ORPHEE
(APRIL controllers) 4-42
Software version required 4-42
Selecting the controller and the
processor 4-42
Entering the valve terminal 4-43
Configuring valve terminals 4-44
4.3.3 Programming under ORPHEE 4-47
Image of the inputs of a
valve terminal 4-48
Image of the outputs of the
valve terminal 4-50
Addressing example 4-51
Error word of the input table 4-54
Shutdown behaviour of outputs
(HOLD/STOP) 4-55
VIFB16 - 03/05
VI 0506b

Chapter 5 DIAGNOSIS AND ERROR TREATMENT 5-1
5.1 SUMMARY OF DIAGNOSTIC
POSSIBILITIES 5-3
5.2 ON-THE-SPOT DIAGNOSIS 5-4
LED displays
Field bus node 5-4
Valves 5-6
Input/output modules 5-8
5.3 TESTING THE VALVES 5-9
5.4 STATUS BITS 5-11
Position of status bits 5-13
5.5 DIAGNOSIS VIA THE
FIELD BUS (with XTEL) 5-14
General 5-14
System bits and system words 5-15
STATUSA Module diagnosis 5-16
Validity of the inputs (”RD” register) 5-18
XTEL Diagnosis tools (Setting tools) 5-19
5.6 DIAGNOSE VIA
FIELD BUS (ORPHEE) 5-20
System diagnosis 5-20
Evaluating the error word of the
input table 5-24
5.7 ERROR TREATMENT 5-26
Short circuit/overload at an
output module 5-26
VIFB16 - 03/05
0506b VII

Appendix A TECHNICAL APPENDIX A-1
TECHNICAL SPECIFICATIONS A-3
CABLE LENGTH AND CROSS SECTION A-7
Calculating with graphs A-8
Calculating with a formula A-10
EXAMPLES OF CIRCUITRY A-12
Operating voltage connection type 03 A-12
Operating voltage connection type 05 A-13
4-input module PNP A-14
8-input module PNP A-15
4-input module NPN A-16
8-input module NPN A-17
4-output module PNP A-18
Abhabg B INDEX B-1
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VIII 0506b

GENERAL SAFETY INSTRUCTIONS
Designated use
The valve terminals types 03/05 described in
this manual are designated exclusively for
use as follows:
•for controlling pneumatic and electrical
actuators (valves and output modules)
•for interrogating electrical sensor signals by
means of the input modules.
Use the valve terminals only as follows:
•as designated in the instructions
•in technically faultless condition
•without any modifications.
The specified limit values for pressures,
temperatures, electrical data, moments, etc.
must be observed when additional commerci-
ally-available components such as sensors
and actuators are connected.
Please comply also with national and local
safety laws and regulations.
VIFB16 - 03/05 General safety instructions
0506b IX

Target group
This manual is directed exclusively at techni-
cians who are trained in control and automat-
ion technology and who have experience in
installing, commissioning, programming and
diagnosing programmable logic controllers
(PLC) and field bus systems.
VIFB16 - 03/05 General safety instructions
X0506b

IMPORTANT USER INSTRUCTIONS
Danger categories
This manual contains instructions on the
hazards which may arise from improper or
negligent use of the valve terminal.
A distinction is made between the following
instructions:
WARNING
This means that personal injury or damage to
property may occur if these instructions are
not observed.
CAUTION
This means that damage to property may occ-
ur if these instructions are not observed.
PLEASE NOTE
This means that this instruction must also be
observed.
VIFB16 - 03/05 General safety instructions
0506b XI

Pictograms
Pictograms and symbols supplement the
danger instructions and draw attention to the
consequences of dangers. The following
pictograms are used:
Uncontrolled movements of loose tubing.
Unintentional movement of the connected
actuators.
High electric voltage or undefined switching
states of the electronic components which
affect the connected circuits.
Electrostatically vulnerable components
which will be destroyed if their contact
surfaces are touched.
The ISO valve terminal type 05 is very heavy.
Please ensure that it is fastened correctly
and see that all operating personnel wear
safety shoes.
VIFB16 - 03/05 General safety instructions
XII 0506b

Instructions on this manual
This manual contains specific information on
the installation, commissioning, programming
and disgnosis of the valve terminals types
03/05 and the input/output modules.
The following product-specific abbreviations
are used in this manual:
Abbreviation Meaning
Terminal or
Valve terminal
Valve terminal type 03
(MIDI/MAXI) or
type 05 (ISO)
with/without electric I/Os
Node Field bus node
Valve-sub base
S sub-base
D sub-base
ISO sub-base
Pneumatic sub-base for valves
For two single valves
type 03 (MIDI/MAXI)
For two double solenoid valves
or mid-position valves
type 03 (MIDI/MAXI)
Sub-base for 4, 8 or 12
ISO valves type 05
(as per ISO 5599/I, size 1 or 2)
I
O
I/O
Input
Output
Input and/or output
P module Pneumatic module in general
I/O module Module with digital
inputs/outputs in general
(input/output modules)
PLC Programmable logic controller;
or simply controller
Fig. 0/1: Abbreviations
VIFB16 - 03/05 General safety instructions
0506b XIII

PLEASE NOTE
This Electronics Manual contains the user in-
formation on the field bus node FB16 and on
the input and output modules.
All information on the pneumatic modules is
to be found in the Pneumatics Manual
P.BE-MIDI/MAXI-03-GB or P.BE-ISO-05-GB.
The valve terminals can be connected to the
control systems of various manufacturers.
This manual deals with the configuration of
the controller and the addressing of the valve
terminals for the following control/addressing
systems. The following diagram represents
an excerpt of available master modules for
the FIPIO field bus:
Controller
manufacturer
Controller (PLC) Field bus
module
Field
bus
Schneider
Automation
Telemecanique
Series 7,
TSX-Modules 40
integrated
FIPIO-interface
FIPIO
APRIL
Series CPU 5000
from version 2
(extract of possible control systems)
Service
If you have any technical problems,
please consult your local Festo Service.
VIFB16 - 03/05 General safety instructions
XIV 0506b

1. SYSTEM SUMMARY
VIFB16 - 03/05 1. User instructions
0506b 1-1

Contents
1. SYSTEM SUMMARY 1-1
1.1 SYSTEM SUMMARY 1-3
System structure 1-3
Type 03: Description of components 1-5
Type 05: Description of components 1-9
Description of the functions 1-11
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1-2 0506b

1.1 SYSTEM SUMMARY
System structure
Festo offers a solution to automation problems at
machine level in the form of the valve terminal.
Valve terminals of type 03/05 are constructed on
a modular basis and permit combinations of
pneumatic and electric modules, such as the
following (example with TSX7):
FIPIO field bus
Programming
terminal
FTX 507
TSX7
TBX Modules
TSX17
Valve terminal type 03:
MIDI/MAXI valves and
electric modules
further field bus slaves
Valve terminal type 03:
only MAXI valves
Valve terminal type 05:
ISO valves and
electric modules
Industrial PC or
Controller (PLC) from
Schneider Automation
- Telemecanique
- APRIL
- etc.
Fig. 1/1: System summary and possible variants of valve terminals
VIFB16 - 03/05 1. User instructions
0506b 1-3

The valve terminal with fieldbus connection
offers the following advantages:
•can be fitted with digital I/Os and pneumatic
valve locations
•subsequent extension/conversion possible
•small-scale valves
•can be connected to various control systems
•less wiring due to two-core cables
•clarity in system structure due to separation
of controller and machine
•valves already fitted
•wired (pilot) valve solenoid coils
•central compressed air supply
•central exhaust
•device already tested
A field bus system also offers the following
advantages:
•a reduction in the number of output
modules in the controller
•economic data transfer over long distances
•high baud rate
•a large number of slaves can be connected
•error diagnosis is made easier
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