Festo EPCO-KF Series Operating instructions

en Appendix to
the operating
instructions
8071278
1704a
[8071280]
Electric cylinder with guide unit
EPCO-...-KF

EPCO-...-KF
2Festo – EPCO-...-KF – 1704a
Original instructions
Identification of hazards and instructions on how to prevent them:
Danger
Immediate dangers which can lead to death or serious injuries
Warning
Hazards that can cause death or serious injuries
Caution
Hazards that can cause minor injuries
Other symbols:
Note
Material damage or loss of function
Recommendations, tips, references to other documentation
Essential or useful accessories
Information on environmentally sound usage
Text designations:
 Activities that may be carried out in any order
1. Activities that should be carried out in the order stated
– General lists
èResult of an action/References to more detailed information

EPCO-...-KF
Festo – EPCO-...-KF – 1704a English 3
English – Electric cylinder with guide unit EPCO-...-KF
Table of contents
1 Control sections and connections 4............................................
2 Function and application 4...................................................
3 Transport and storage 5.....................................................
4 Installation 5..............................................................
4.1 Mechanical installation 5.....................................................
5 Fault clearance 6...........................................................
6 Technical data 7............................................................
6.1 Mechanical data 7..........................................................
7 Characteristic curves 8......................................................

EPCO-...-KF
4 Festo – EPCO-...-KF – 1704a English
Note
Carefully read and observe the additional information in this appendix.
Keep this appendix together with the operating instructions for the EPCO electric cylin
der.
For all available product documentation èwww.festo.com/pk
1 Control sections and connections
6754321 8 9
1Yoke plate
2Guide rod
3Guide housing
4Hole for mounting
5Electric cylinder
6Slots for slot nuts
7Thread for mounting
8Centring holes
9Thread for fastening the payload
Fig. 1
2 Function and application
The electric cylinder with guide unit EPCO-...-KF is intended for positioning payloads.

EPCO-...-KF
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3 Transport and storage
 Consider the weight of the electric cylinder with guide unit.
Depending on the version, the EPCO-KF weighs up to 8 kg.
4 Installation
4.1 Mechanical installation
Mount cylinder
 Do not modify the screws and threaded pins if not directly requested to do so in these operating
instructions.
 Make sure that the device is installed free of mechanical stress and deflection (evenness of the
bearing surface: ≤ 0.2 mm).
 Position the EPCO-KF so that all of the operating elements are accessible.
 Mount the EPCO using the mounting accessories.
 Tighten the mounting screws evenly.
Interfaces for mounting components
on the profile
With screws With slot nuts NST1)
1) èwww.festo.com/catalogue
Fig. 2
Size 16 25 40
Direct mounting 4/ 7
Thread M5 (M6 for through-hole)
Max. tightening torque [Nm] 4 (6)
Centring holes [mm] 7H8 / 9H8
Slot nut mounting 6
Max. tightening torque [Nm] 1.5 5 5
Tab. 1

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6 Festo – EPCO-...-KF – 1704a English
Installation of the payload
Note
If pins strike against the yoke plate, the mechanical connection can be destroyed
 Push a metal plate between the yoke plate and the housing as a counterholder.
 Then press the required pins into the yoke plate.
 Place the centre of gravity of the payload as close as pos
sible to the centre of the yoke plate.
 Attach the payload to the yoke plate in the retracted end
position.
The piston/guide rods bend, depending on the payload
(èAppendix, Characteristic curves).
Fig. 3
Size 16 25 40
Thread M4 / M6 M5 / M6
Max. tightening torque [Nm] 2.5 / 6 4 / 6
Centring holes [mm] 5H7 / 7H8 / 9H8 7H8 / 8H7 /
9H8
Tab. 2
5 Fault clearance
Malfunction Possible cause Remedy
Running noises or
vibrations
Guide unit incorrectly mounted
(tension)
Align guide unit and electric
cylinder again (èMounting
instructions)
Tab. 3

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6 Technical data
6.1 Mechanical data
Size 16 25 40
Spindle pitch 3P 8P 3P 10P 5P 12.7P
Design Electric cylinder with rotating spindle and stepper motor
Maximum forces and torques
Max. payload in horizontal
mounting position1)
[kg] 24 8 60 20 120 40
Max. payload in vertical
mounting position
[kg] 12 4 30 10 60 20
Max. feed force Fx [N] 125 50 350 105 650 250
Maximum permissible static force related to the guide centre
Fy = Fz [N] 355 415 510
Maximum permissible static torques related to the guide centre
Mx [Nm] 13 19 27
My = Mz [Nm] 9 12 20
Maximum permissible dynamic force related to the guide centre for 5000 km running performance
Fydyn = Fzdyn [N] 160 320 380
Maximum permissible dynamic torques related to the guide centre for 5000 km running performance
Mxdyn [Nm] 6 15 20
Mydyn = Mzdyn [Nm] 4 10 15
Condition for combined loads:
|Fx|vFxmax
Ť
Fydyn
Ť
Fydyn.max
)
Ť
Fzdyn
Ť
Fzdyn.max
)
Ť
Mxdyn
Ť
Mxdyn.max
)
Ť
Mydyn
Ť
Mydyn.max
)
Ť
Mzdyn
Ť
Mzdyn.max
v1
Dimension x (+ stroke) [mm] 51 59 72
Information on materials
Housing, yoke plate Aluminium
Guide element Tempered steel
Weight
With 0 mm stroke2) [kg] 1.22 … 1.28 2.12 … 2.36 4.40 … 4.68
Per 100 mm stroke [kg] 0.25 0.46 0.73
1) Observe max. lateral force (èCharacteristic curve chapter)
2) Depending on motor version
Tab. 4

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8 Festo – EPCO-...-KF – 1704a English
7 Characteristic curves
Max. lateral force Fy and Fz as a function of the cantilever load A for 5000 km operation
EPCO-16-KF
EPCO-25-KF
EPCO-40-KF
A
Fy
A
Fz
Fig. 4
Deflection f of the piston rod as a function of the cantilever load A
EPCO-16-KF
EPCO-25-KF
EPCO-40-KF
f
A
f
A
Fig. 5

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Festo – EPCO-...-KF – 1704a English 9
Deflection f of the piston rod as a function of the cantilever load A and lateral force F
EPCO-16-KF (F = 10 N)
EPCO-25-KF (F = 10 N)
EPCO-40-KF (F = 10 N)
f
A
f
A
F
F
Fig. 6
Slope á(due to torque) as a function of cantilever load A
EPCO-16-KF (M = 2 Nm)
EPCO-25-KF (M = 2 Nm)
EPCO-40-KF (M = 2 Nm)
Fig. 7

EPCO-...-KF
10 Festo – EPCO-...-KF – 1704a English
EPCO-16-3P-KF
Vertical installation
Positioning time t as a function of the travel distance l and effective load m
t = 0,60 s
t = 1,25 s
t = 1,85 s
t = 2,50 s
t = 3,10 s
Acceleration a and speed v as a function of the effective load m and travel distance l
l = 0 mm
l = 200 mm
m = 0 kg
m = 12 kg
Fig. 8

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EPCO-16-3P-KF
Horizontal installation
Positioning time t as a function of the travel distance l and effective load m
t = 0,30 s
t = 0,60 s
t = 0,90 s
t = 1,20 s
t = 1,55 s
t = 1,85 s
Acceleration a and speed v as a function of the effective load m and travel distance l
l = 0 mm
l = 200 mm
m = 0 kg
m = 24 kg
Fig. 9

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12 Festo – EPCO-...-KF – 1704a English
EPCO-16-8P-KF
Vertical installation
Positioning time t as a function of the travel distance l and effective load m
t = 0,35 s
t = 0,65 s
t = 1,00 s
t = 1,30 s
t = 1,65 s
Acceleration a and speed v as a function of the effective load m and travel distance l
l = 0 mm
l = 200 mm
m = 0 kg
m = 4 kg
Fig. 10

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EPCO-16-8P-KF
Horizontal installation
Positioning time t as a function of the travel distance l and effective load m
t = 0,15 s
t = 0,30 s
t = 0,45 s
t = 0,65 s
t = 0,80 s
t = 0,95 s
Acceleration a and speed v as a function of the effective load m and travel distance l
l = 0 mm
l = 200 mm
m = 0 kg
m = 8 kg
Fig. 11

EPCO-...-KF
14 Festo – EPCO-...-KF – 1704a English
EPCO-25-3P-KF
Vertical installation
Positioning time t as a function of the travel distance l and effective load m
t = 0,60 s
t = 1,20 s
t = 1,85 s
t = 2,45 s
t = 3,05 s
t = 3,70 s
t = 4,30 s
Acceleration a and speed v as a function of the effective load m and travel distance l
l = 0 mm
l = 300 mm
m = 0 kg
m = 30 kg
Fig. 12

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EPCO-25-3P-KF
Horizontal installation
Positioning time t as a function of the travel distance l and effective load m
t = 0,30 s
t = 0,60 s
t = 0,90 s
t = 1,20 s
t = 1,50 s
t = 1,80 s
t = 2,10 s
t = 2,40 s
Acceleration a and speed v as a function of the effective load m and travel distance l
l = 0 mm
l = 300 mm
m = 0 kg
m = 60 kg
Fig. 13

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16 Festo – EPCO-...-KF – 1704a English
EPCO-25-10P-KF
Vertical installation
Positioning time t as a function of the travel distance l and effective load m
t = 0,30 s
t = 0,65 s
t = 0,95 s
t = 1,25 s
t = 1,60 s
Acceleration a and speed v as a function of the effective load m and travel distance l
l = 0 mm
l = 300 mm
m = 0 kg
m = 10 kg
Fig. 14

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EPCO-25-10P-KF
Horizontal installation
Positioning time t as a function of the travel distance l and effective load m
t = 0,15 s
t = 0,30 s
t = 0,45 s
t = 0,60 s
t = 0,80 s
t = 0,95 s
t = 1,10 s
Acceleration a and speed v as a function of the effective load m and travel distance l
l = 0 mm
l = 300 mm
m = 0 kg
m = 20 kg
Fig. 15

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EPCO-40-5P-KF
Vertical installation
Positioning time t as a function of the travel distance l and effective load m
t = 1,05 s
t = 2,05 s
t = 3,10 s
t = 4,10 s
t = 5,15 s
t = 6,20 s
t = 7,20 s
Acceleration a and speed v as a function of the effective load m and travel distance l
l = 0 mm
l = 400 mm
m = 0 kg
m = 60 kg
Fig. 16

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EPCO-40-5P-KF
Horizontal installation
Positioning time t as a function of the travel distance l and effective load m
t = 0,50 s
t = 1,00 s
t = 1,55 s
t = 2,05 s
t = 2,55 s
Acceleration a and speed v as a function of the effective load m and travel distance l
l = 0 mm
l = 400 mm
m = 0 kg
m = 120 kg
Fig. 17

EPCO-...-KF
20 Festo – EPCO-...-KF – 1704a English
EPCO-40-12.7P-KF
Vertical installation
Positioning time t as a function of the travel distance l and effective load m
t = 0,55 s
t = 1,10 s
t = 1,60 s
t = 2,15 s
t = 2,70 s
Acceleration a and speed v as a function of the effective load m and travel distance l
l = 0 mm
l = 400 mm
m = 0 kg
m = 20 kg
Fig. 18