Festo FB13 User manual

Valve terminals type 03/05
Electronics manual
Fieldbus connection FB13
9809b
163958 GB
Fieldbus protocol:
PROFIBUS DP 12 MBaud

Author: E. Klotz, H.-J. Drung
Editor: H.-J. Drung, M. Holder
Layout: Festo, Dept. KI-TD
Translation: D. Smith
Type setting: DUCOM
9809b
(Festo AG & Co., D-73726 Esslingen,
Federal Republic of Germany, 1998)
The copying, distribution and utilization of this
document as well as the communication of its
contents to others without expressed authorizati-
on is prohibited. Offenders will be held liable for
the payment of damages. All rights reserved, in
particular the right to carry out patent, utility mo-
del or ornamental design registrations.
Printed on 100% recycled paper
VIFB13 - 03/05
9809b I

Order no.: 163958
Title: MANUAL
Designation: P.BE-VIFB13-03/05-GB
VIFB13 - 03/05
II 9809b

Contents
GENERAL SAFETY INSTRUCTIONS IX
Designated use IX
Target group X
IMPORTANT USER INSTRUCTIONS XI
Danger categories XI
Pictograms XII
Manuals for valve terminals types 03/05 XIII
Notes on this manual XIV
Service XVI
Chapter 1. SYSTEM SUMMARY 1-1
1.1 SYSTEM SUMMARY 1-3
System structure 1-3
Type 03: Description of components 1-5
Type 05: Description of components 1-9
Description of the functions 1-11
Chapter 2 FITTING 2-1
2.1 FITTING THE COMPONENTS 2-3
Input/output modules 2-4
End plates 2-6
Hat rail clamping unit (type 03) 2-8
2.2 TYPE 03:
FITTING THE VALVE TERMINAL 2-9
Wall fitting (type 03) 2-9
Hat rail fitting (type 03) 2-10
2.3 TYPE 05:
FITTING THE VALVE TERMINAL 2-12
Wall fitting (type 05) 2-12
VIFB13 - 03/05
9809b III

Chapter 3 INSTALLATION 3-1
3.1 GENERAL CONNECTING
PRINCIPLES 3-3
Cable selection – field bus cable 3-4
Cable selection – operating voltages 3-4
Connecting the cables to the
plugs/sockets 3-5
3.2 FIELD BUS NODE 3-7
Opening and closing the node 3-7
Configuring the valve terminal 3-9
Setting the PROFIBUS address
and voltage monitoring 3-10
Summary of possible PROFIBUS
addresses 3-12
Field bus baud rate and field
bus length 3-14
3.2.1 Type 03:
Connecting the operating voltages 3-15
3.2.2 Type 05:
Connecting the operating voltages 3-22
3.3 CONNECTING THE
PROFIBUS DP INTERFACE 3-29
Screening connection 3-31
Bus termination with
terminating resistor 3-32
3.4 OPTICAL FIBRE WAVEGUIDE
CONNECTION 3-34
Optical fibre waveguide connection 3-34
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IV 9809b

Chapter 4 COMMISSIONING 4-1
4.1 BASIC PRINCIPLES OF
CONFIGURATION AND
ADDRESSING 4-4
General information 4-4
Switching on the operating voltage 4-5
Calculating the configuration data 4-6
Calculating the number of
inputs/outputs type 03 4-7
Calculating the number of
inputs/outputs type 05 4-8
Summary of maximum number of I/Os 4-9
Address assignment of the
valve terminal 4-10
General information
(types 03 and 05) 4-10
Basic rule 1 4-11
Basic rule 2 4-14
Basic rule 3 4-14
Address assignment after
extension/conversion 4-15
4.2 SIEMENS 4-17
General information 4-17
Commissioning tips 4-18
Profile selection 4-19
Status bits 4-19
FREEZE and SYNC 4-20
Module consistency 4-21
Configuration entries with identifiers 4-21
Valve terminal configuration 4-25
Station selection 4-25
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9809b V

4.2.1 COM PROFIBUS 4-26
Preparations 4-26
Station selection 4-27
Configuration with COM PROFIBUS 4-28
Direct entry in the mask "Configure" 4-29
Alternative entry via "Identifier" mask 4-31
Input and output addresses 4-33
"PROFIBUS configuration help tool"
software 4-34
4.2.2 STEP7 V4.x – Hardware configurator 4-35
Prerequirements 4-35
Station selection 4-37
Configuration STEP7 V4.x with
hardware configuration 4-38
4-43
4.3 GENERAL DP-MASTER 4-44
Status bits 4-44
Module consistency 4-45
Sequence of configuration entries 4-45
Bus start 4-45
Send parametrizing data 4-46
Send configuration data 4-48
Request diagnostic information 4-49
Cyclic exchange of data 4-50
Summary of implemented functions
and service access points (SAP) 4-52
Bus parameter/reaction times 4-52
FREEZE and SYNC 4-53
Device master file (GSD) 4-55
Examples 4-56
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VI 9809b

Chapter 5 DIAGNOSIS AND ERROR TREATMENT 5-1
5.1 SUMMARY OF DIAGNOSTIC
POSSIBILITIES 5-5
5.2 ON-THE-SPOT DIAGNOSIS 5-6
LED displays 5-6
Field bus node 5-6
Valves 5-8
Input/output modules 5-10
5.3 TEST ROUTINES 5-11
Display configuration data 5-13
5.4 STATUS BITS 5-14
Position of status bits 5-16
5.5 DIAGNOSIS VIA PROFIBUS-DP
(DP-SIEMENS) 5-18
General information 5-18
Diagnostic words 5-18
Notes on general DP master 5-19
Diagnostic possibilities 5-19
Summary of diagnostic bytes 5-20
Diagnostic information 5-21
Structure of station status 1 5-21
Structure of station status 2 5-22
Structure of station status 3 5-22
Master address 5-22
Manufacturer identifier 5-23
Header device-related diagnosis 5-23
Structure of device-related
diagnosis 1 5-23
Structure of device-related
diagnosis 2 5-24
Structure of device-related
diagnosis 3 5-24
Structure of device-related
diagnosis 4-7 5-24
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5.6 ERROR TREATMENT 5-25
Reaction to faults in the
control system 5-25
General DP-master 5-26
Siemens SIMATIC S5/S7 5-26
5.7 STEP 7 V4.x – Online diagnosis
via diagnostic buffer 5-29
Module status of the Festo
valve terminal 5-31
Short circuit/overload at an
output module 5-31
Appendix A TECHNICAL APPENDIX A-1
A.1 TECHNICAL SPECIFICATIONS A-3
A.2 CABLE LENGTH AND
SECTIONAL AREA A-6
Calculating with graphs A-7
Calculating with a formula A-9
A.3 EXAMPLES OF CIRCUITRY A-11
Operating voltage connection
type 03 A-11
Operating voltage connection
type 05 A-12
Appendix B INDEX B-1
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VIII 9809b

GENERAL SAFETY INSTRUCTIONS
Designated use
The valve terminals types 03/05 described in this
manual are designated exclusively for use as
follows:
•for controlling pneumatic and electrical
actuators (valves and output modules)
•for interrogating electric sensor signals by
means of the input modules.
Use the valve terminals only as follows:
•as designated in the instructions
•in technically faultless condition
•without any modifications.
The specified limit values for pressures, tem-
peratures, electrical data, torques, etc. must be
observed when additional commercially-available
components such as sensors and actuators are
connected.
Please comply also with national and local safety
laws and regulations.
VIFB13 - 03/05 General safety instructions
9809b IX

Target group
This manual is directed exclusively at technicians
who are trained in control and automation
technology and who have experience in install-
ing, commissioning, programming and diagnos-
ing programmable logic controllers (PLC) and
field bus systems.
VIFB13 - 03/05 General safety instructions
X9809b

IMPORTANT USER INSTRUCTIONS
Danger categories
This manual contains instructions on the hazards
which may arise from improper or negligent use
of the valve terminal.
A distinction is made between the following
instructions:
WARNING
This means that personal injury or damage to
property may occur if these instructions are
not observed.
CAUTION
This means that damage to property may
occur if these instructions are not observed.
PLEASE NOTE
This means that this instruction must also be
observed.
VIFB13 - 03/05 General safety instructions
9809b XI

Pictograms
Pictograms and symbols supplement the danger
instructions and draw attention to the conse-
quences of dangers. The following pictograms
are used:
Uncontrolled movements of loose tubing.
Unintentional movement of the connected actua-
tors.
High electric voltage or undefined switching
states of the electronic components which affect
the connected circuits.
Electrostatically vulnerable components which
will be damaged if their contact surfaces are
touched.
The ISO valve terminal type 05 is very heavy.
Please ensure that it is fastened correctly and
make sure that all operating personnel wear
safety shoes.
VIFB13 - 03/05 General safety instructions
XII 9809b

Manuals for valve terminals types 03/05
The following Festo manuals are required to
complete the documentation for the valve termi-
nal, depending on the terminal you have ordered
and on the equipment fitted on your system:
Festo
order no. Title
Valve terminals 03/05
152 771 Pneumatics manual
•Valve terminal type 03 MIDI/MAXI
163 941 Pneumatics manual
•Valve terminal type 04-B, ISO 5599-2
152 773 Pneumatics manual
•Valve terminal type 05, ISO 5599-1
371 190 Supplementary manuals for I/O modules
(digital I/O modules 4-input, 8-input,
4-output, high-current output modules,
multi I/O modules)
163 947 Analogue I/O manual
163 943 AS-i master manual
152 766 Electronics manual
•Field bus connection FB6
(this manual)
Fig. 0/1: Manuals for valve terminals types 03/05
VIFB13 - 03/05 General safety instructions
9809b XIII

Notes on this manual
This manual contains specific information on the
installation, commissioning, programming and
diagnosis of the valve terminals types 03/05.
The following product-specific abbreviations are
used in this manual:
Abbreviation Meaning
Terminal or
Valve terminal Valve terminal type 03 (MIDI/MAXI) or
type 05 (ISO)
with/without electric I/Os
Node Field bus node
Valve-sub base
S sub-base
D sub-base
ISO sub-base
Pneumatic sub-base for valves
For two single valves
type 03 (MIDI/MAXI)
For two double solenoid valves
or mid-position valves
type 03 (MIDI/MAXI)
Sub-base for 4, 8 or 12
ISO valves type 05
(as per ISO 5599/I, size 1 or 2)
I
O
I/O
Input
Output
Input and/or output
P module pneumatic module in general
I/O module Module with digital
inputs/outputs in general
(input/output modules)
PLC Programmable logic controller;
or simply controller
Fig. 0/2: Abbreviations
VIFB13 - 03/05 General safety instructions
XIV 9809b

PLEASE NOTE
This Electronics Manual contains the user in-
formation on the field bus node FB9 and the
input and output modules as from software
status 31.05.95 and later.
The diskette supplied contains the device
master files and the type files. Explanations
can be found on the file "Readme".
All information on the pneumatic modules is
to be found in the Pneumatics Manuals
P.BE-MIDI/MAXI-03-GB or P.BE-ISO-05-GB.
The valve terminals can be connected to the
control systems of various manufacturers. This
manual deals with the configuration and address-
ing of the valve terminals. The following table
shows some of the master modules for the
PROFIBUS-DP:
Controller
manufacturer Controller (PLC) Field bus module Field bus
Siemens SIMATIC
•S5 series
•S7 series
various SINEC L2-DP
Bosch •CL300, 400, 500
•PC600 BM DESI-DP COMNET-DP
Festo •SF 50 integrated
PROFIBUS-DP
PC / IPC CP5410 from
Siemens etc.
Allen-Bradley •PLC 5 PFBIB
(examples of possible control systems)
VIFB13 - 03/05 General safety instructions
9809b XV

This manual describes the operation of the Festo
valve terminals types 03-05 in conjunction with
the field bus protocol PROFIBUS-DP as per EN
50170 (DIN 19245).
PLEASE NOTE
The valve terminal does not contain the
PROFIBUS-FMS protocol (no combi-slave
functions).
Service
If you have any technical problems, please
consult your local Festo Service.
VIFB13 - 03/05 General safety instructions
XVI 9809b

1. SYSTEM SUMMARY
VIFB13 - 03/05 1. User instructions
9809b 1-1

Contents
1.1 SYSTEM SUMMARY 1-3
System structure 1-3
Type 03: Description of components 1-5
Type 05: Description of components 1-9
Description of the functions 1-11
VIFB13 - 03/05 1. User instructions
1-2 9809b