Festo CPX-FB13 User manual

Electronics manual
CPX field bus node
Type CPX−FB13
Field bus protocol
PROFIBUS−DP
as per EN 50170
CPX terminal
Manual
526 428
en 0503b
[684 311]

Contents and general instructions
I
Festo P.BE−CPX−FB13−EN en 0503b
Original de. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Edition en 0503b. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Designation P.BE−CPX−FB13−EN. . . . . . . . . . . . . . . . . . . . . . .
Order no. 526 428
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
E(Festo AG&Co. KG, D73726 Esslingen, Federal Republic of
Germany, 2005)
Internet: http://www.festo.com
E−Mail: [e-mail]
The reproduction, distribution and utilization of this document
as well as the communicaton of its contents to others without
express authorization is prohibited. Offenders will be held lia
ble for the payment of damages.All rights reserved in theevent
of the grant of a patent, utility module or design.

Contents and general instructions
II Festo P.BE−CPX−FB13−EN en 0503b
PROFIBUS,
PROFIBUS−DP® are registered trade marks of Profibus International (P.I.)
SIMATIC® is a registered trademark of Siemens AG
TORX® is a registered trade mark of CAMCAR TEXTRON INC.,
Rockford, Ill., USA

Contents and general instructions
III
Festo P.BE−CPX−FB13−EN en 0503b
Contents
Designated use V. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Target group V. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service V. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Noteson the use of this manual VI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Important user instructions VII. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1. Installation1−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1 General instructions on installation 1−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2 Settings of the DIL switches on the field bus node 1−8. . . . . . . . . . . . . . . . . . . .
1.2.1 Removing and fitting the cover over the DIL switches 1−8. . . . . . . . . . .
1.2.2 Settingthe DIL switches 1−9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3 Connecting the field bus 1−18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3.1 Field bus cable 1−18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3.2 Field bus baud rate and field bus length 1−20. . . . . . . . . . . . . . . . . . . . .
1.3.3 Field bus interface 1−21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3.4 Connectionpossibilities 1−22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.4 Bus connection with terminating resistors 1−26. . . . . . . . . . . . . . . . . . . . . . . . . . .
1.5 Pin assignment of power supply 1−27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2. Commissioning 2−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1 Configuration 2−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1.1 General information 2−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1.2 Preparing the CPX terminal for the configuration 2−5. . . . . . . . . . . . . .
2.1.3 Device master file (GSD) and icon files 2−19. . . . . . . . . . . . . . . . . . . . . .
2.1.4 Configuration with a Siemens master 2−20. . . . . . . . . . . . . . . . . . . . . . .
2.1.5 Configuration in the operating mode Remote Controller 2−32. . . . . . . .
2.2 Parametrizing 2−33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2.1 Parametrizing when switching on 2−33. . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2.2 Parametrizing the CPX terminal with STEP 7 2−34. . . . . . . . . . . . . . . . . .
2.2.3 Parametrizing with the handheld 2−39. . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2.4 Example of application for the parametrizing 2−40. . . . . . . . . . . . . . . . .
2.3 Commissioning the CPX terminal in the system 2−41. . . . . . . . . . . . . . . . . . . . . . .

Contents and general instructions
IV Festo P.BE−CPX−FB13−EN en 0503b
2.3.1 Faultless commissioning, normal operating status 2−42. . . . . . . . . . . . .
3. Diagnosis 3−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1 Overview of diagnostic possibilities 3−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2 Diagnosis via LEDs 3−6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.1 Fault displays of the bus fault/status LED BF 3−7. . . . . . . . . . . . . . . . .
3.2.2 Fault displays of the LEDs for system diagnosis PS, PL, SF, M 3−8. . . .
3.3 Diagnosis with the status bits 3−11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4 Diagnosis via the I/O diagnostic interface 3−11. . . . . . . . . . . . . . . . . . . . . . . . . . .
3.5 Diagnosis via PROFIBUS−DP 3−12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.5.1 Diagnosis steps 3−13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.5.2 Overview of the diagnostic bytes 3−14. . . . . . . . . . . . . . . . . . . . . . . . . . .
3.5.3 Details on standard diagnostic information 3−18. . . . . . . . . . . . . . . . . . .
3.5.4 Module−related diagnosis 3−20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.5.5 Channel−related diagnosis 3−20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.6 Fault treatment (Fail safe") 3−23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.6.1 Siemens SIMATIC S5/S7 3−24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.7 Online diagnosis with STEP 7 3−27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.7.1 Read out diagnostic buffer with STEP 7 (up to V5.2) 3−27. . . . . . . . . . .
3.7.2 Device−related diagnosis with STEP 7 (up to V5.2) 3−29. . . . . . . . . . . . .
A. Technical appendix A−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.1 Technical specifications of field bus node CPX−FB13 A−3. . . . . . . . . . . . . . . . . . .
A.2 Operation with the general DP master A−5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.2.1 Bus start A−5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.2.2 Send parametriziung data A−7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.2.3 Check the configuration data A−9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.2.4 Transferring input and output data A−14. . . . . . . . . . . . . . . . . . . . . . . . .
A.2.5 Read diagnostic information A−19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.2.6 Implemented functions and service access points (SAP) A−20. . . . . . . .
A.2.7 Bus parameters/reaction times A−21. . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.2.8 Transmission times on the PROFIBUS−DP A−21. . . . . . . . . . . . . . . . . . . .
A.3 Access to the CPX terminal via DPV1 A−22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.3.1 Reading and writing data records A−22. . . . . . . . . . . . . . . . . . . . . . . . . .

Contents and general instructions
V
Festo P.BE−CPX−FB13−EN en 0503b
A.3.2 Data records A−27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B. Index B−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Contents and general instructions
VI Festo P.BE−CPX−FB13−EN en 0503b
Designated use
The field bus node type CPX−FB13 described in this manual
has been designed exclusively for use as a slave on the
PROFIBUS−DP.
The CPX terminal may only be used as follows:
asdesignated in industrial applications
 without any modifications by the user Only the conver
sions or modifications described in the documentation
supplied with the product are permitted.
infaultless technical condition.
The maximum values specified for pressures, temperatures,
electrical data, torques etc. must be observed.
If additional commercially−available components such as sen
sors and actuators are connected, the specified limits for
pressures, temperatures, electrical data, torques, etc. must
not be exceeded.
Please comply with national and local safety laws and regula
tions.
Target group
This manual is intended exclusively for technicians trained in
control and automation technology, who have experience in
installing, commissioning, programming and diagnosing
slaves on the PROFIBUS−DP.
Service
Please consult your local Festo repair service if you have any
technical problems.

Contents and general instructions
VII
Festo P.BE−CPX−FB13−EN en 0503b
Notesontheuse of this manual
Please note
This manual refers to the following versions:
SupportfromField bus nodeCPX−FB13 GSD file
MPA1 pneumatics as from software status 22.05.2003 (R10) 1) as from 31.07.2003
MPA2 pneumatics as from software status 26.02.2004 (R12) 1) as from 08.04.2004
CPX−CP interface as from software status 26.02.2004 (R12) 1) as from 08.04.2004
Pneumatic interface for VTSA
pneumatics (ISO) as from software status 26.02.2004 (R12) 1) in preparation (2005)
CPX−FB13 as Remote
Controller (e.g. with CPX−FEC) as from software status 26.02.2004 (R12) 1) as from 08.04.2004
1) Software status (SW) or revision no. (R) see type plate
Tab.0/1: Support from MPA modules and technology modules by the CPX−FB13
This manual contains specific information on installing, confi
guring, parametrizing, commissioning, programming and
diagnosing with the CPX field bus node for PROFIBUS−DP as
per EN 50170.
Further information on the PROFIBUS−DP can be found in:
 the setting up guidelines for the PROFIBUS−DP
 the manuals of the master manufacturer.
General basic information on the method of operation, fitting,
installation and commissioning of CPX terminals can be found
in the CPX system manual.
Information on further CPX modules can be found in the man
ual for the relevant module.

Contents and general instructions
VIII Festo P.BE−CPX−FB13−EN en 0503b
Important user instructions
Danger categories
This manual contains instructions on the possible dangers
which may occur if the product is not used correctly. These
instructions are marked (Warning, Caution, etc.), printed on a
shaded background and marked additionally with a picto
gram. A distinction is made between the following danger
warnings:
Warning
This means that failure to observe this instruction may
result in serious personal injury or damage to property.
Caution
This means that failure to observe this instruction may
result in personal injury or damage to property.
Please note
This means that failure to observe this instruction may
result in damage to property.
The following pictogram marks passages in the text which
describe activities with electrostatically sensitive compo
nents.
Electrostatically sensitive components may be damaged if
they are not handled correctly.

Contents and general instructions
IX
Festo P.BE−CPX−FB13−EN en 0503b
Marking special information
The following pictograms mark passages in the text contain
ing special information.
Pictograms
Information:
Recommendations, tips and references to other sources of
information.
Accessories:
Information on necessary or sensible accessories for the
Festo product.
Environment:
Information on environment−friendly use of Festo products.
Textmarkings
·The bullet indicates activities which may be carried out in
any order.
1. Figures denote activities which must be carried out in the
numerical order specified.
 Hyphens indicate general activities.

Contents and general instructions
XFesto P.BE−CPX−FB13−EN en 0503b
TypeTitleDescription
Electronics
manual
System manual"
typeP.BE−CPX−SYS−...
Overview of structure, components and
method of operation of CPX terminals
Installation and commissioning instructions as
well as basic principles of parameterisation
CPX field bus node"
typeP.BE−CPX−FB...
Instructions on fitting, installing, commission
ing and diagnosing the relevant field bus node
CPX I/O modules"
type P.BE−CPX−EA−...
Notes on connection and instructions on fitting,
installing and commissioning input and output
modules of type CPX−..., the MPA pneumatic
modules as well as of MPA, CPA and Midi/Maxi
pneumatic interface
CPX analogue
I/Omodules"
typeP.BE−CPX−AX−...
Notes on connection and instructions on fitting,
installing and commissioning CPX analogue I/O
modules
CPX−CP interface"
type P.BE−CPX−CP−..
Instructions on commissioning and diagnosing
CPX terminals with the CP interface type
CPX−CP−4−FB
Handheld"
type P.BE−CPX−MMI−1−...
Instructions on commissioning and diagnosing
CPX terminals with the handheld type
CPX−MMI−1
CPX−FEC"
type P.BE−CPX−FEC−...
Instructions on fitting, installing, commissio
ning and diagnos. the CPX Front−End Controller.
Software
package
FST" Programming in Statement List and Ladder
Diagram for the FEC
Manual
pneumatics
Valve terminals with
MPApneumatics"
type P.BE−MPA−...
Information on fitting, installing and
commissioningMPA pneumatics (type 32)
Valve terminals with
CPApneumatics"
type P.BE−CPA−...
Information on fitting, installing and
commissioningCPA pneumatics (type 12)
Valve terminals with
Midi/Maxipneumatics"
type P.BE−MIDI/MAXI−03−...
Instructions on fitting, installing and commis
sioning Midi/Maxi pneumatics (type 03)
Tab.0/2: Manuals on the CPX terminal

Contents and general instructions
XI
Festo P.BE−CPX−FB13−EN en 0503b
The following product−specific terms and abbreviations are
used in this manual:
Term/abbreviationMeaning
A0hHexadecimal numbers are marked by a low−set h".
CP Compact Performance
CP modules Common term for the various modules which can be incorporated in a
CPXterminal.
CPX terminal Complete system consisting of CPX modules with or without pneumatics.
DIL switch Dual−in−line switches consist of several switch elements with which settings
can be made.
DPV1 PROFIBUS extension for acyclic access to system data during running time.
FEC Front End Controller
Field bus node Provide the connection to specific field buses. Transmit control signals to
the connected modules and monitor their ability to function.
Handheld Handheld programmer for commissioning and service purposes
I Digital input
I/O modules Common term for the CPX modules which provide digital inputs and
outputs.
I/Os Digital inputs and outputs
O Digital output
OB Output byte
Octet Number of address words assigned by the CPX terminal
PLC/IPC Programmable logic controller/industrial PC
Pneumatic interface The pneumatic interface is the interface between the modular electric
periphery and the pneumatics.
Tab.0/3: CPX−specific terms and abbreviations

Contents and general instructions
XII Festo P.BE−CPX−FB13−EN en 0503b

Installation
1−1Festo P.BE−CPX−FB13−EN en 0503b
Chapter 1

1. Installation
1−2 Festo P.BE−CPX−FB13−EN en 0503b
Contents
1. Installation1−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1 General instructions on installation 1−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2 Settings of the DIL switches on the field bus node 1−8
. . . . . . . . . . . . . . . . . . . .
1.2.1 Removing and fitting the cover over the DIL switches 1−8. . . . . . . . . . .
1.2.2 Settingthe DIL switches 1−9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3 Connecting the field bus 1−18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3.1 Field bus cable 1−18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3.2 Field bus baud rate and field bus length 1−20. . . . . . . . . . . . . . . . . . . . .
1.3.3 Field bus interface 1−21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3.4 Connection possibilities 1−22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.4 Bus connection with terminating resistors 1−26. . . . . . . . . . . . . . . . . . . . . . . . . . .
1.5 Pin assignment of power supply 1−27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1. Installation
1−3
Festo P.BE−CPX−FB13−EN en 0503b
Contents of this chapter In this chapter you will find information on
 how to set the CPX field bus node with DIL switches
 how to connect the field bus
 the pin assignment of the power supply.
Further information Information on fitting and installing the complete CPX
terminal can be found in the CPX system manual
(P.BE−CPX−SYS−...).
Information on installing the I/O modules and the pneumatic
interfaces can be found in the manual for the CPX pneumatic
interfaces and the CPX I/O modules (P.BE−CPX−EA−...).
Instructions on installing the pneumatic components can be
found in the relevant pneumatics manual (see Tab.0/2).

1. Installation
1−4 Festo P.BE−CPX−FB13−EN en 0503b
1.1 General instructions on installation
Warning
Before carrying out installation and maintenance work,
switch off the following:
 the compressed air supply
 the operating voltage supply for the electronics/sensors
 the load voltage supply for the outputs/valves.
You can thereby avoid:
 uncontrolled movements of loose tubing.
 unexpected movements of the connected actuators
 non−defined switching states of the electronic compo
nents.
Caution
The CPX field bus node contains electrostatically sensitive
components.
·Do not therefore touch any contacts.
·Observe the regulations for handling electrostatically
sensitive components.
You will then prevent the electronics from being damaged.
Information on fitting the CPX terminal can be found in the
CPX system manual (P.BE−CPX−SYS−...).

1. Installation
1−5
Festo P.BE−CPX−FB13−EN en 0503b
Electrical connecting and display elements
You will find the following electrical connecting and display
elements on the CPX field bus node for PROFIBUS−DP:
BFPS
PL
SF
M
1
2
3
4
1Bus status−specific and
CPX−specific LEDs
2Field bus connection
(9−pin sub−D socket)
3Transparent cover for the DIL switches
4Service interface for handheld (V24)
Fig.1/1: Connecting and display elements on the CPX field bus node

1. Installation
1−6 Festo P.BE−CPX−FB13−EN en 0503b
Dismantling and fitting
The field bus node is fitted in a manifold base of the
CPXterminal (see Fig.1/2).
Dismantling Dismantle the field bus node as follows:
1. Loosen the 4 screws in the field bus node with a TORX
screwdriver size T10.
2. Pull the field bus node carefully and without tilting away
from the contact rails of the manifold base.
1Field bus node
CPX−FB13
2Manifold base
3Contact rails
4TORX T10 screws
3
4
1
2
Fig.1/2: Dismantling/fitting the field bus node