Festo IFB05-03 User manual

Manual
Electronics
Valve terminal with
field bus connection
Type IFB05−03
Field bus protocol:
− Festo field bus
− ABB (CS31)
− Klöckner−Moeller
SUCOnet K
Manual
152 765
en 0503e
Valve terminals types 03/04−B

Contents and general instructions
I
Festo P.BE−VIFB5−03−EN en 0503e
Authors U. Reimann, E. Klotz, H. Hohner. . . . . . . . . . . . . . .
Editors H.J. Drung, M.Holder. . . . . . . . . . . . . . . . . . . . . . . .
Original de. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Translation transline Deutschland GmbH. . . . . . . . . . . . . . .
Layout Festo AG & Co., Dept. KG−GD. . . . . . . . . . . . . . . . . . .
Typesetting DUCOM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Edition en 0503e. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Title MANUAL−EN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Designation P.BE−VIFB6−03−EN. . . . . . . . . . . . . . . . . . . . . . .
Orderno. 152 765. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
E (Festo AG&Co., D73726 Esslingen, Federal Republic of
Germany, 2000)
Internet: http://www.festo.com
E−mail: [e-mail]
The copying, distribution and utilization of this document as well
as the communication of its contents to others without expressed
authorization is prohibited. Offenders will be held liable for the
payment of damages. All rights reserved, in particular the right to
carry out patent, utility model or ornamental design registration.

Contents and general instructions
II Festo P.BE−VIFB5−03−EN en 0503e
Contents
Intended use V. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Target group V. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service V. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Important user instructions VI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Abbreviations VIII. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Manuals for this valve terminal X. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Additional modules for this valve terminal XI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1. Summary of components 1−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1 Summary of multifunctional Festo valve terminals 1−3. . . . . . . . . . . . . . . . . . . .
1.2 Description of components 1−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.1 Types 03/04−B electric modules 1−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.2 Type 03: MIDI pneumatic modules 1−5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.3 Type 03: MAXI pneumatic modules 1−6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.4 Type 04−B ISO pneumatic modules 1−7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3 Method of operation 1−8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2. Fitting 2−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1 Fitting the modules and components 2−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1.1 Earthing the end plates 2−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2 Fitting onto a hat rail (type 03) 2−6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3 Fitting the valve terminal onto a wall 2−9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3. Installation 3−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1 General connection methods 3−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1.1 Selecting the field bus cable 3−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1.2 Selecting the operating voltage cable 3−6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2 Field bus node 3−7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.1 Opening and closing the node 3−7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.2 Configuring the valve terminal 3−9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.3 Setting the field bus address 3−10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.4 Setting the field bus baud rate 3−13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Contents and general instructions
III
Festo P.BE−VIFB5−03−EN en 0503e
3.2.5 Setting the field bus protocol 3−14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3 Switching on the power supply 3−15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3.1 Calculating the current consumption 3−16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3.2 Connecting the power supply 3−18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4 Connecting the field bus interface 3−23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4.1 Connection instructions for Festo and ABB 3−26. . . . . . . . . . . . . . . . . . . . . . . . . .
3.4.2 Connection instructions for Klöckner−Moeller 3−27. . . . . . . . . . . . . . . . . . . . . . . .
3.4.3 Terminating resistor 3−28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4. Commissioning 4−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1 Addressing and configuring the valve terminal 4−3. . . . . . . . . . . . . . . . . . . . . . .
4.1.1 Ascertaining the configuration data 4−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1.2 Address assignment of the valve terminal 4−6. . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1.3 Address assignment after extension/conversion 4−11. . . . . . . . . . . . . . . . . . . . . .
4.2 General commissioning instructions 4−13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.1 Switching on the power supply 4−14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3 Commissioning the Festo field bus 4−15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3.1 Configuration 4−15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3.2 Addressing 4−17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4 Commissioning the ABB CS31 4−20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4.1 General information 4−20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4.2 CS31 central unit as bus master 4−22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4.3 T200 / 07CS61 as bus master 4−24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4.4 T200 / 07CS61 as bus master 4−26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4.5 Transmission times 4−28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.5 CommissioningKlöckner−Moeller 4−29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.5.1 Configuration 4−29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.5.2 Addressing Klöckner−Moeller 4−30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5. Diagnosis and error treatment 5−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1 Summary of diagnostic possibilities 5−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2 On−the−spot diagnosis 5−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2.1 LEDs on the bus node 5−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2.2 LEDs of the valves 5−7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Contents and general instructions
IV Festo P.BE−VIFB5−03−EN en 0503e
5.2.3 LEDs of the input/output modules 5−9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2.4 Testing the valves 5−11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3 Status bits 5−14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3.1 Short circuit/overload 5−16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.4 Diagnosis with the field bus 5−17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.4.1 Diagnostic byte 5−18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.4.2 Festo field bus 5−19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.4.3 Diagnosis via ABB CS31 5−21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.4.4 Diagnosis with Klöckner−Moeller SUCOnet K 5−26. . . . . . . . . . . . . . . . . . . . . . . . .
5.4.5 Position of the status bits  5−27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.5 Error treatment 5−28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.6 Type 04−B Fuses for the pilot solenoids 5−29. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A. Technical appendix A−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.1 Technical specifications A−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.2 Cable length and cross−sectional area A−6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.3 Examples of circuitry A−12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.3.1 Power supply type 03  internal layout A−13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.3.2 Power supply type 04−B  internal layout A−14. . . . . . . . . . . . . . . . . . . . . . . . . . . .
B. Further information B−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B.1 Connecting the cables to the plugs/sockets B−3. . . . . . . . . . . . . . . . . . . . . . . . .
C. Index C−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Contents and general instructions
V
Festo P.BE−VIFB5−03−EN en 0503e
Intended use
The valve terminal described in this documentation is in
tended exclusively for use as follows:
 for controlling pneumatic and electric actuators (valves
and output modules)
 for interrogating electric sensor signals through the input
modules.
Please use the valve terminal only as follows:
asintended
infaultless technical condition
 without undertaking any modifications.
In conjunction with additional commercially available compo
nents, such as sensors and actuators, the specifiedlimits for
pressures, temperatures, electrical data, torques etc. must be
observed.
Please observe the standards specified in the relevant
chapters and comply with national and localsafety laws and
regulations.
Target group
This manual is directed exclusively at personnel trained in
control and automation technology and who have experience
in installing, commissioning, programming and diagnosing
programmable logic controllers (PLC) and field bus systems.
Service
If you have any technical problems, please contact your local
Festo Service.

Contents and general instructions
VI Festo P.BE−VIFB5−03−EN en 0503e
Important user instructions
Danger categories
This manual contains instructions on the dangers which may
occur if the product is not used correctly. These instructions
are marked with a heading (Warning, Caution, etc.), printed
on a shaded background and accompanied by a pictogram. A
distinction is made between the following danger categories:
Warning
This means that there is a danger of serious human injury
and damage to property if these instructions are not ob
served.
Caution
This means that there is a danger of human injury and
damage to property if these instructions are not observed.
Please note
This means that there is a danger of damage to property if
these instructions are not observed.
In addition, the following pictogram marks passages in the
text which describe activities involving electrostatically sensi
tive components:
Electrostatically sensitive components: Incorrect handling
may result in damage to the components.

Contents and general instructions
VII
Festo P.BE−VIFB5−03−EN en 0503e
Marking special information
The following pictograms mark passages in the text contain
ing special information.
Pictograms
Information:
recommendations, tips and references to other sources of
information.
Accessories:
information on necessary or useful accessories for the Festo
product.
Environment:
information on the environmentally−friendly use of Festo
products.
Text markings
SThe bullet denotes activities which can be carried out in
any sequence.
1. Figures denote activities which must be carried out in the
order specified.
 Hyphens denote general activities.

Contents and general instructions
VIII Festo P.BE−VIFB5−03−EN en 0503e
Abbreviations
The following product−specific abbreviations are used in this
manual:
Abbreviation Meaning
Terminal or valve terminal Valve terminal type 03 or type 04−B with or without electric I/Os
Node Field bus node/control unit
Sub−base
Single solenoid sub−base
Double solenoid sub−base
Type 03:
Pneumatic sub−base for two valves
Type 04−B
Manifold sub−base with Intermediate solenoid plate MUH and pneuma
tic valve with hole pattern as per ISO 5599−2 size 1, 2 or 3 incl.
Sub−base for single−solenoid valves
Sub−base for double−solenoid valves or mid−position valves
I
O
I/O
Input
Output
Input and/or output
P−module General pneumatic module
I/O module Module with digital inputs or outputs in general
PLC Programmable logic controller; in brief: controller
FO Fibre−optical waveguide
Fig.0/1: Index of abbreviations

Contents and general instructions
IX
Festo P.BE−VIFB5−03−EN en 0503e
Please note
For most of the drawings in this manual, we have used a
simplified representation of a type 03 valve terminal with
four pneumatic sub−bases and four input/output modules
(standard fitting).
1Input/output
modules
2Field bus node
3Valves
123
Fig.0/2: Standard fitting for the drawings

Contents and general instructions
XFesto P.BE−VIFB5−03−EN en 0503e
Manuals for this valve terminal
Depending on your order and on the equipment to be fitted
on your system, you will require the following Festo manuals
for the complete documentation of the modular valve ter
minal:
Festo designation Title/product
P.BE−MIDI/MAXI−03−... Pneumatics manual
 Valve terminal type 03, MIDI/MAXI
P.BE−VIISO−04−B−... Pneumatics manual
 Valve terminal type 04−B, ISO 5599−2
P.BE−VIEA−03/04B−.. Supplementary manual for the I/O mod
ules (digital I/O modules 4I, 8I, 4O, high−
current output modules, multi I/O mod
ules)
P.BE−VIEA−03/04B−.. Analogue I/O manual
P.BE−VIEA−03/04B−.. Electronics manual
 FB5 field bus connection (thismanual)
Fig.0/3: Manuals for this valve terminal

Contents and general instructions
XI
Festo P.BE−VIFB5−03−EN en 0503e
Additional modules for this valve terminal
The multifunctional valve terminal can be extended with the
following modules:
I/O modules
Type designation Name
VIGE−03−FB−... Input module with 4 or 8 inputs, PNP or NPN, 4−pin or 5−pin, with
or without electronic fuse.
VIGA−03−FB−... Output module with 4 outputs, PNP or NPN, 4−pin or 5−pin
VIGV−03−FB−... Additional power supply module (24 V/25 A) for high−current out
puts.
VIGA−03−FB−... Multi I/O module with 12 inputs and 8 outputs, PNP
VIAP−03−FB Analogue I/O module with 1 input and 1 output
VIGV−03−FB−... Analogue I/O module with 3 inputs and 1 output
Type voltage (−V) or current (−I)
Fig.0/4: Additional modules

Contents and general instructions
XII Festo P.BE−VIFB5−03−EN en 0503e
The valve terminals can be connected to the controllers of
various manufacturers. This manual deals with the configur
ation of the PLC and the addressing of the terminals for the
following control systems:
Controller
manufacturer
Controller (PLC) field bus module Field bus
Festo FPC405
 SF−202 types
02...05
 SF3 types
02...05
 E.CFA
 integrated
 integrated
Festo field bus
ABB ABB Procontic
CS31 (connected
directly to the cen
tral unit)
ABB Procontic T200
Central unit 07KR91
Central unit 07KR31
Central unit 07KT92
Central unit 07KT93
Coupler 07CS61
ABB
CS31 system bus
Klöckner−Moeller SUCOS PS 30 series
e.g.
PS416
PS4−201
Serial bus interface
integrated
integrated
SucoNet K
Fig.0/5: Automation systems/field bus protocols which can be connected
Please note
 ABB
The address range of 64 I/Os can be used as from soft
ware version 1.3 (SW 23.01.95 or later).
 Klöckner−Moeller
The protocol for use on the SUCOnet K can be used as
from software version 1.4 (SW 21.03.96 or later).
See type plate of valve terminal

Summary of components
1−1Festo P.BE−VIFB5−03−EN en 0503e
Chapter 1

1. Summary of components
1−2 Festo P.BE−VIFB5−03−EN en 0503e
Contents
1.1 Summary of multifunctional Festo valve terminals 1−3. . . . . . . . . . . . . . . . . . . .
1.2 Description of components 1−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.1 Types 03/04−B electric modules 1−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.2 Type 03: MIDI pneumatic modules 1−5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.3 Type 03: MAXI pneumatic modules 1−6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.4 Type 04−B ISO pneumatic modules 1−7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3 Method of operation 1−8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1. Summary of components
1−3
Festo P.BE−VIFB5−03−EN en 0503e
1.1 Summary of multifunctional Festo valve terminals
The multifunctional valve terminal is composed of individual
modules and components.
Valve terminal Description of the modules
Type 03
Electric modules
Electric modules suited to types 03/04B (PNP or NPN), fitted with:
 digital inputs (modules with 4, 8 or 16 inputs)
 digital outputs (modules with 4 outputs) 0.5 A
 high−current outputs 2 A
 multi−I/Os (module with 12 inputs/8 outputs) 0.5 A
 analogue I/Os, AS−i master (not possible with all nodes)
Type 03:
Pneumatic modules
Pneumatic modules type 03, fitted with:
 Sub−bases (MIDI and MAXI) fitted with 5/2−way single−solenoid
valves, 5/2−way double−solenoid valves, 5/3−way mid−position
valves (with auxiliary pilot air) or cover plates
 Special modules for pressure supply, for forming pressure
zones
Type 04−B
ISO pneumatic modules
Pneumatic modules type 04−B, fitted with:
 Adapter plate for manifold sub−bases as per ISO 5599−2 in
sizes1, 2 and 3
 Manifold sub−bases for intermediate solenoid plates with hole
pattern as per ISO 5588−2, fitted with pneumatic valves (single−
solenoid, double−solenoid, mid−position) or cover plates
 Components for high−level sub−bases (pressure regulator inter
mediate plates, restrictor plates etc.)
Fig.1/1: Summary of modules for the multifunctional Festo valve terminals

1. Summary of components
1−4 Festo P.BE−VIFB5−03−EN en 0503e
1.2 Description of components
1.2.1 Types 03/04−B: Electric modules
The following connecting and display elements can be found
on the electric modules:
1
2 3 456 7
8
9
1Input socket for two electric inputs
(PNP or NPN)
2Red LED (error display per input mod
ule with electronic fuse)
3Two green LEDs (one LED per input)
4Input socket for one electric input
(PNP or NPN)
5Green LED (per input)
6Output socket for electric output (PNP)
7Yellow LED (status display per output)
8Red LED (error display per output)
9Further modules (e.g. additional power
supply, high−current outputs
PNP/NPN)
Fig.1/2: Connecting and display elements on the electric modules

1. Summary of components
1−5
Festo P.BE−VIFB5−03−EN en 0503e
1.2.2 Type 03: MIDI pneumatic modules
The following display and operating elements can be found
on the pneumatic MIDI modules type03:
123
4
1Yellow LEDs (per valve solenoid coil)
2Manual override (per valve solenoid
coil), either locking or non−locking
3Valve location inscription field (desig
nation signs)
4Unused valve location with cover plate
Fig.1/3: Display and operating elements on the MIDI modules type 03

1. Summary of components
1−6 Festo P.BE−VIFB5−03−EN en 0503e
1.2.3 Type 03: MAXI pneumatic modules
The following display and operating elements can be found on
the pneumatic MAXI modules type 03:
1 2
3
45
1Yellow LED (per valve solenoid coil)
2Manual override (pervalve solenoid
coil), either locking or non−locking
3Unused valve location with cover plate
4Valve location inscription field (desig
nation signs)
5Regulator for limiting the pressure of
the auxiliary pilot air
Fig.1/4: Display and operating elements on the MAXI modules type 03