Festo CPV -VI Series User manual

CPV pneumatics
manual
CPV valve terminal
Type CPV...−VI
Manual
165 200
en 0503g
Compact performance

Contents and general instructions
I
Festo P.BE−CPV−EN en 0503g
Author M. Simons. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Editors H.J. Drung, M. Holder. . . . . . . . . . . . . . . . . . . . . . . .
Original de. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Layout Festo AG & Co., Dept. KG−GD. . . . . . . . . . . . . . . . . . .
Type setting KI−DT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Edition en 0503g. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Designation P.BE−CPV−EN. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Order no. 165 200. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
AS−Interface®is a registered trademark of AS−Interface
Association
E(Festo AG&Co., D73726 Esslingen, Federal Republic of
Germany, 2002)
Internet: http://www.festo.com
E−Mail: [e-mail]
The copying, distribution and utilization of this document as
well as the communication of its contents to others without
expressed authorization is prohibited. Offenders will be held
liable for the payment of damages. All rights reserved, in par
ticular the right to carry out patent, utility model or orna
mental design registrations.

Contents and general instructions
II Festo P.BE−CPV−EN en 0503g

Contents and general instructions
III
Festo P.BE−CPV−EN en 0503g
Contents
Designated use V. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Target group VI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service VI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Notes on the use of this manual VI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Important user instructions X. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
List of abbreviations XII. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1. Sysytem summary 1−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1 Description of variants 1−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2 Description of components 1−6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2. Fitting 2−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1 CPV valve terminal with individual tubing 2−3. . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1.1 Fitting onto a wall 2−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1.2 Fitting onto a hat rail 2−9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1.3 Fitting onto a stand 2−12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1.4 Fitting the CPV valve terminal to the SIMATIC ET200X 2−14. . . . . . . . . .
2.2 CPV valve terminal with pneumatic multipin 2−17. . . . . . . . . . . . . . . . . . . . . . . . .
2.2.1 Fitting the pneumatic multipin 2−18. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2.2 Fitting the CPV valve terminal to the pneumatic multipin 2−22. . . . . . . .
2.3 Fitting the valve extensions 2−23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.4 Fitting the identifier support 2−24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.5 Fitting the manual override cover 2−25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3. Installation 3−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1 Preparing the compressed air 3−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1.1 Operation with non−lubricated compressed air 3−3. . . . . . . . . . . . . . . .
3.1.2 Operation with lubricated compressed air 3−4. . . . . . . . . . . . . . . . . . . .
3.2 General connecting methods 3−6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3 Connecting the CPV valve terminal 3−8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3.1 Auxiliary pilot air 3−8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3.2 Connecting the supply and work lines 3−11. . . . . . . . . . . . . . . . . . . . . . .
3.3.3 Connecting the electric cables 3−16. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Contents and general instructions
IV Festo P.BE−CPV−EN en 0503g
4. Commissioning 4−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1 General instructions 4−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2 Testing the valves 4−6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.1 Checking the valve functions 4−7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.2 Checking the valve−cylinder combination 4−9. . . . . . . . . . . . . . . . . . . .
4.3 Eliminating faults 4−13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5. Maintenance and conversion 5−1
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1 Cleaning/replacing the large surface−mounted silencer 5−3. . . . . . . . . . . . . . . .
5.2 Fitting/removing CPV valve terminal components 5−4. . . . . . . . . . . . . . . . . . . . .
5.2.1 Removing components from valve locations 5−6. . . . . . . . . . . . . . . . . .
5.2.2 Fitting components in valve locations 5−10. . . . . . . . . . . . . . . . . . . . . . .
5.3 Conversion from non−locking to locking manual override 5−16. . . . . . . . . . . . . . .
5.4 Converting the end plates 5−17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.5 Conversion to internal or external auxiliary pilot air 5−19. . . . . . . . . . . . . . . . . . .
5.6 Conversion to individual tubing/central tubing 5−20. . . . . . . . . . . . . . . . . . . . . . .
5.7 Conversion of the CPV valve terminal to two pressure zones 5−21. . . . . . . . . . . .
5.8 Converting the CPV valve terminal to a variant with different
electrical connections 5−22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A. Technical appendix A−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.1 Technical specifications A−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.2 Accessories A−10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B. Summary of components B−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B.1 Overview of valve sub−bases and vacuum generator plates B−3. . . . . . . . . . . . .
B.2 Overview of end plates B−8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C. Index C−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C.1 Index C−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Contents and general instructions
V
Festo P.BE−CPV−EN en 0503g
Designated use
The CPV valve terminals described in this manual are in
tended for fitting into a machine or automated system. The
user must at all times observe the safety regulations speci
fied in this manual as well as the instructions concerning the
designated use of the relevant CPV valve terminal. CPV valve
terminals may only be used as follows:
inaccordance with designated use
intheir original state
 without any modifications by the user
infaultless technical condition.
When used together with commercially available compo
nents, such as sensors and actuators, the specified limits for
pressures, temperatures, electrical data, torques etc. must be
observed. National and local safety regulations must also be
observed.
Warning
If the terminal is to be used as an explosion−proof operat
ing media, make sure that:
·the electrical connections are not disconnected when
power is applied.
·the completely fitted product with all plugs, adapters
and protective caps used complies at least with protec
tion class IP64.

Contents and general instructions
VI Festo P.BE−CPV−EN en 0503g
Target group
This manual is intended exclusively for technicians trained in
control and automation technology, who have experience in
fitting, installing, commissioning, servicing and converting
pneumatic components.
Service
Please consult your local Festo service centre if you have any
technical problems.
Notes on the use of this manual
This manual contains specific information on fitting, installing,
commissioning, servicing and converting the CPV valve ter
minal. This manual describes only the pneumatic components
and refers to the CPV valve terminal variants listed in the
table below.

Contents and general instructions
VII
Festo P.BE−CPV−EN en 0503g
Variants of the CPV valve terminal type CPV...−VI..
With IC connection
Information on the
electric/electronic
components:
In this manual
With MP connection
Information on the
electric/electronic
components:
See leaflet with product
With CP connection
Information on the
electric/electronic
components:
See manual "CP system,
installation and commis
sioning
Ò
Ò
Ò
Ò
Ò
Ò
Ò
Ò
Ò
Ò
Ò
Ò
Ò
Ò
Ò
Ò
With AS−Interface
connection
Information on the
electric/electronic
components:
See leaflet with product
Ò
Ò
Ò
Ò
Ò
Ò
Ò
Ò
Ò
Ò
Ò
Ò
Ò
Ò
Ò
Ò
Ò
Ò
Ò
Ò
Ò
Ò
Ò
Ò
Ò
Ò
Ò
Ò
Ò
Ò
Ò
Ò
With CP direct connection
Information on the
electric/electronic
components:
See manual "CPV valve
terminal, with direct
connection" for the
relevant field bus
Tab.0/1: Variants of the CPV valve terminal
Information on further CP modules, as well as basic informa
tion which must be observed in conjunction with the higher−
order system, can be found in the manuals for the relevant
modules/systems.
The table below gives an overview.

Contents and general instructions
VIII Festo P.BE−CPV−EN en 0503g
Manuals on the CP system Periph
erals
Description CP system, installation and commissioning"
Type P.BE−CPSYS−...
Contents General basic information on the method of operation, fitting,
installation and commissioning of CP systems.
Description CP field bus node,
programming and
diagnosis"
Type P.BE−CP−FB...
or P.BE−VIFB...−10...
CPV valve terminal,
pneumatics" or
"CPA valve terminal,
pneumatics"
Type P.BE−CPV−...
or P.BE−CPA−...
CP modules,
electronics"
Type P.BE−CPEA−...
Contents Special information
oncommissioning,
programmingand
diagnosing related
to the node used.
Information on fitting,
installing and com
missioningCPA or
CPV valve terminals
Information on fitting,
installing and
commissioning CP
I/O modules
Ô
Ô
Ô
Ô
ÔÔ
ÔÔ
Ö
Ö
Ô
Ô
Ô
Ô
Ô
ÔÔ
ÔÔ
ÔÔ
Ò
Ò
Ò
Ò
Ò
Ò
Ò
Ò
Ò
Ò
Ò
Ò
Ò
Ò
Ò
Ò
Tab.0/2: Manuals on the CP system

Contents and general instructions
IX
Festo P.BE−CPV−EN en 0503g
Manuals on the SPC200 Smart Positioning Controller Peripherals
Manuals SPC200 Smart Positioning
Controller, User manual
Type P.BE−SPC200−...
WinPISA manual
Type P.SW−WIN−PISA−...
Manuals on:
 Proportional directional
control valves
Contents Installation,commissioning
and diagnosis with SPC200;
standard components and
modules
Functions of the WinPISA
software package
control valves
 Service unit
 Measuring system
 Cylinder or linear drives
Description CPV valve terminal,
pneumatics
Type P.BE−CPV−...
CP modules, electronics
Type P.BE−CPEA−...
Contents Information on the CPV
valve terminals
Information on the CP
I/O modules
Tab.0/3: Manuals on the SPC200

Contents and general instructions
XFesto P.BE−CPV−EN en 0503g
Important user instructions
Danger categories
This manual contains instructions on the possible dangers
which may occur if the product is not used correctly. These
instructions are marked (Warning, Caution, etc.), printed on a
shaded background and marked additionally with a picto
gram. A distinction is made between the following danger
warnings:
Warning
This means that failure to observe this instruction may
result in serious personal injury or damage to property.
Caution
This means that failure to observe this instruction may
result in personal injury or damage to property.
Please note
This means that failure to observe this instruction may
result in damage to property.
The following pictogram marks passages in the text which
describe activities with electrostatically sensitive compo
nents.
Electrostatically sensitive components may be damaged if
they are not handled correctly.

Contents and general instructions
XI
Festo P.BE−CPV−EN en 0503g
Marking special information
The following pictograms mark passages in the text contain
ing special information.
Pictograms
Information:
Recommendations, tips and references to other sources of
information.
Accessories:
Information on necessary or sensible accessories for the
Festo product.
Environment:
Information on environment−friendly use of Festo products.
Text markings
·The bullet indicates activities which may be carried out in
any order.
1. Figures denote activities which must be carried out in the
numerical order specified.
 Hyphens indicate general activities.

Contents and general instructions
XII Festo P.BE−CPV−EN en 0503g
List of abbreviations
The following product−specific terms and abbreviations are
used in this manual:
Term Meaning
AS−Interface Actuator Sensor Interface
AS−Interface connection CPV valve terminal variant with serial connections which enables the CPV
valve terminal to be connected to the AS−Interface bus.
Blanking plate Plate without valve function in order to fill an unused location.
Components Common term for sub−bases, end plates, relay plates, blanking plates,
separator plates, valve sub−bases, valve extensions, vacuum generator
plates and pneumatic multipin.
Connecting the tubing Connecting the supply lines (tubing) to the CPV valve terminal
CP Compact Performance
CPcable Special cable for coupling the various CP modules
CPconnection CPV valve terminal variant with plug and socket which enables the
CPV valve terminal to be connected to a field bus node and further
CP modules.
CP modules Common term for various modules which can be incorporated in a
CP system.
CP system Complete system consisting of CP field bus node and CP modules.
CPV valve terminal Note the following on CPV valve terminals (type 10) with IC, MP, DI or
AS−Interface connections.
CPV10
CPV14
CPV18
Size designations of the CPV valveterminals:
 with micro valve sub−bases (CPV10),
 with mini valve sub−bases (CPV14)
 with midi valve sub−bases (CPV18)
DI connection CPV valve terminal variant with plug and socket which can be connected
directly with the field bus and with further CP modules, depending on
type.
Electrical sub−base Note the following with the MP, AS−Interface, DI and CP connections.

Contents and general instructions
XIII
Festo P.BE−CPV−EN en 0503g
Term Meaning
End plate Cover plate at the left and right−hand ends of the CPV valve terminal with
channels or connections for supplying the valves with compressed air and
for conducting the exhaust air.
IC connection
(individualconnection)
CPV valve terminal variant on which every valve solenoid coil can be
connected individually with a special CP cable.
I/O Input/output modules
Manual override Manual override
MP connection
(multipin connection)
CPV valve terminal variant with sub−D plug via which all valvesolenoid
coils are connected centrally.
Pneumatic multipin Plate for central tubing connections on the valve terminal (supply air,
exhaust air and work air connections).
Relay plate Plate with relay coils for actuating two electrically−isolated outputs.
Separator plate Plate for dividing the valve terminal into two/four pressure zones.
Vacuum generator plate Plate with vacuum generator (with or without reject pulse)
Valve block Basic unit with valve sub−base, vacuum generator plate, separator,
blanking, relay and end plates
Valve sub−base Plate with single−solenoid or double−solenoid valves
5/3G valve extension Module with two unlockable non−return valves. With the CPV10/14 valve
terminals, the valve function 5/3−way in mid−position blocked" is
implemented with this module and the valve sub−base Ident. code C.
Tab.0/4: Product−specific terms and abbreviations

Contents and general instructions
XIV Festo P.BE−CPV−EN en 0503g

Sysytem summary
1−1Festo P.BE−CPV−EN en 0503g
Chapter 1

1. Sysytem summary
1−2 Festo P.BE−CPV−EN en 0503g
Contents
1. Sysytem summary 1−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1 Description of variants 1−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2 Description of components 1−6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1. Sysytem summary
1−3
Festo P.BE−CPV−EN en 0503g
1.1 Description of variants
Festo assists you in solving your automation tasks at machine
level with valve terminals. The modular structure of the CP
system enables you to incorporate the CP valve terminals and
I/O modules optimally in your machine or system.
Due to its compact structure the CP valve terminal can be
mounted close to the actuators to be controlled. Short com
pressed air tubing can therefore be used. System losses can
therefore be minimized and the times required for pressuriz
ing and exhausting the tubing can be minimized. This is made
possible by the use of very compact valves with high flow
rate, therefore helping to reduce costs.

1. Sysytem summary
1−4 Festo P.BE−CPV−EN en 0503g
CPV valve terminal variants The CPV valve terminals are available with the following
types of electrical connections:
IC connection
CP direct connection
MP connection
AS−Interface
connection
CP connection
Fig.1/1: Variants of the CPV valve terminal
CPV valve terminal with
IC connection
The CPV valve terminal with IC connection is available with 2
to 8 valve sub−bases (also in odd gradation). The electrical
connection is made individually on each valve solenoid coil.
CPV valve terminal with
MP connection
This CPV valve terminal is available with 4, 6 or 8 valve sub−
bases. The electrical connection of the valve solenoid coils is
made centrally via the multipin connection.
CPV valve terminal with
CP connection
The CPV valve terminal with CP connection is available with
4, 6 or 8 valve sub−bases. The connection to the higher−
order field bus node is made via special ready−to−use CP
cables.