Festo CPV ASI-4E3A-Z Series Parts list manual

Brief description
CPV valve terminal
with AS-Interface
type
CPV-ASI-4E3A-Z
– English
8101717
2018-11c
[8101719]
Compact performance

Festo CPVASI4E3AZ 2018-11c2
Translation of the original instructions
Documentation on the product
For all available product documentation
èwww.festo.com/pk
Copyright:
Festo SE & Co.
Ruiter Straße 82
73734 Esslingen
Germany
Internet: http://www.festo.com
E-Mail: [e-mail]
Reproduction, distribution or sale of this document or communication of
its contents to others without express authorization is prohibited.
Offenders will be liable for damages. All rights reserved in the event that
a patent, utility model or design patent is registered.
English 3............................................

Festo CPVASI4E3AZ 2018-11c English 3
English
1 User instructions
Valve terminal type CPV…-GE-ASI-4E3A-Z has been de
signed exclusively for controlling pneumatic actuators and
is intended for use in bus systems in accordance with the
AS-Interface specification 2.1. If additional commercially
available components such as sensors and actuators are
connected, the specified limits for pressures, tempera
tures, electrical data, torques, etc. must not be exceeded.
AS-Interface bus systems and valve terminals may only be
installed by personnel especially trained for this purpose.
Detailed information on the design and addressing of your
bus system can be found in the manual for your AS-Inter
face master.
Information on the pneumatic components of the valve
terminal can be found in the Pneumatics manual
P.BE-CPV-... .
Warning
SSwitch off the power supply before connecting or
disconnecting plugs (otherwise this could lead to
functional damage).
SConnect the earth connection on the left end plate
with low impedance (short cable with large cross-
sectional area) to the earth potential.
SCommission only a valve terminal which has been
fitted and wired completely.

Festo CPVASI4E3AZ 2018-11c English4
2 Connecting and display elements
123 4
5
6
7
89
1AS-Interface bus connection
2Earth connection
3Type plate
4LED status display for inputs
(green)
5Sensor connections (PNP)
6Inscription field for
AS-Interface address
7LED status display for
valves (yellow)
8Load voltage connec
tion for valves *)
9PWR LED (Power, green),
Fault LED (red)
*) Valves can be switched off during EMERGENCY STOP, no voltage
supply to valves via AS-Interface bus
PWR LED Fault LED Meaning
on
off
flashes
on
on
off
off
on
flashes
on
AS-Interface voltage applied, no fault
No AS-Interface voltage on the bus
AS-Interface address not set ( = 0)
Short circuit / overload at the inputs or
address selector switch actuated
Bus communication failed (watchdog expired)

Festo CPVASI4E3AZ 2018-11c English 5
3 Installation instructions
3.1 AS-Interface Addresses
Before connecting to the AS-Interface bus: assign an
unused address to each slave.
Address assignment
The assignment of the data bits to the inputs and outputs
of the slave shows the following figure:
IO code 7H
D0 D1 D2 D3
I/O I/O I/O I/O
I0 I1 I2 I3
O0 O1 O2 –
Inputs:
Outputs:
Data bits:
I/O = bi directional (B)
The address mapping depends on the configuration of the
master.
3.2 Assigning the AS-Interface address
Note
Addressing valve terminal type CPV...-GE-ASI-4E3A-... is
only permitted with addressers as per specification 2.1.
Other addressers do not permit clear access to the
slaves and in some cases overwrite the ID1 code.
Recommendation: Use the Festo addresser type
ASI-PRG-ADR with adapter cable type KASI-ADR.

Festo CPVASI4E3AZ 2018-11c English6
Factory setting: address #0, A slave
The addressing device scans the existing slaves in the
AS-Interface network.
SAssign the desired address to the slave.
It is not necessary to parametrize the AS-Interface slave.
Operation with AS-Interface masters < Spec. 2.1
Operation with AS-Interface masters < Spec. 2.1 is possible
but the slave must be programmed as A slave.
Recommendation: For operation with AS-Interface masters
< Spec. 2.1 use valve terminal type CPV...-GE-ASI-4E4A-...
instead of CPV...-GE-ASI-4E3A-... .
3.3 Address assignment of the valves
The following fittings are possible for the valve terminal:

Festo CPVASI4E3AZ 2018-11c English 7
Fitting valve locations
3 single-solenoid valves 1 double-solenoid valve,
1 single-solenoid valve
[J 1 2
7776
3
3
[J
1
2
5676
3
3
4
4
Permitted DIP switch setting (see 3.7)
1: OFF
2: ON
3: OFF
4: ON
1: ON
2: OFF
3: OFF
4: ON
[J ... 2Addresses of the solenoid coils for AS-Interface address
3Addresses or LEDs of the solenoid coils 14
4Addresses or LEDs of the solenoid coils 12
5Valve plates with 2 valve solenoid coils, like 2 single-solenoid
valves, 5/2-way double-solenoid valves or 5/3-way valves
(e.g. code J, N, C, H, G, D, I, E) *)
6Only blanking or separator plate permitted (e.g. code L, S, T)
7Valve plates with 1 valve solenoid coil (e.g. code M, F, A) *)
*) or blanking or separator plate

Festo CPVASI4E3AZ 2018-11c English8
3.4 Connecting sensors (PNP inputs)
For connecting sensors use cable type KM8-M8-GSGD-...
and plugs with union nut, M8x1 thread.
Fasten the plugs with the aid of the union nut in order to
prevent unintentional loosening, e.g. due to shock. Seal
unused sensor connections with the protective caps type
ISK-M8. Only in this way can you comply with protection
class IP65.
Note
– The inputs have been based on the IEC1131-2
type 02.
– The inputs are protected against short circuits. If a
short circuit occurs, the slave will be switched off.
The AS-Interface master regards this slave as mis
sing. When the short circuit has been eliminated, the
slave responds immediately as being operative.
1Pin assignment:
1: US+
3: US–
4: Input Ix+3
1
1
4
3

Festo CPVASI4E3AZ 2018-11c English 9
3.5 Connecting the AS-interface bus and the load voltage
Note
The sensor supply derived from the ASInterface power
supply is protected against short circuits and overload.
It must not be connected to other voltages (for example
common ground).
The valves must be supplied separately with 24 V via
the load voltage connection.
The AS-interface has an integrated watchdog function
which resets the outputs if there is a bus communica
tion failure.
Warning
SUse only PELV (protective extra-low voltage) circuits
as per EN 60204-1 for the electric power supply.
SAlso observe the general requirements for PELV
power circuits as per EN 60204-1.
SOnly use power sources which guarantee reliable
electrical isolation of the operating voltage as per
EN 60204-1.
By the use of PELV circuits, protection against electric
shock (protection against direct and indirect contact) is
guaranteed in accordance with EN 60204-1.

Festo CPVASI4E3AZ 2018-11c English10
Please note with branch lines:
– the total maximum length of the AS-Interface bus:
100 m (without repeater/extender).
– the cable length of the load voltage connection
(depends on the current consumption of the valve
terminal and the fluctuations in the load voltage).
Pin assignment “Bus” (yellow cable):
1Pin 2: AS-Interface + (brown)
2Pin 1: AS-Interface - (light blue)
Pin assignment “24 V DC” (black cable):
3Pin 2: +24 V (brown)
4Pin 1: 0 V (blue)
01
1
2
3
4
For connecting the valve terminal use the Festo cable
sockets type ASI-SD-FK... . You will then comply with
protection class IP65. Proceed as follows:
1. Press the AS-Interface cable into the upper part of the
cable socket.
2. Make sure that the cable is free of tension.
3. Place the cable socket in position and screw it tight
(max. 0.3 Nm).
Seal open flat cable ends with the Festo cable cap type
ASI-KK-FK or the cable sleeve type ASI-KT-FK. In this way
you will avoid leakage currents and comply with protection
class IP65.

Festo CPVASI4E3AZ 2018-11c English 11
3.6 Connection example – valve terminal type 10
1AS-Interface master
2Combination power
supply from Festo
(electronically safe
guarded/short-
circuit proof)
3Load voltage can
be switched off
1
2
3
3.7 Converting the valve terminal
The CPV valve terminal can be fitted with double-solenoid
and/or single-solenoid valves. During conversion, the new
valve terminal configuration must be set on the DIP
switches on the bottom of the electric sub-base.
1DIP switch on the
bottom of the sub-
base 1
Instructions on removign the electric sub-base can be
found in the Pneumatics Manual. The permitted valve
combinations as well as the relevant DIP switch settings
can be found in the table in section 3.3.

Festo CPVASI4E3AZ 2018-11c English12
4 Technical specifications
Type CPV...-GE-ASI-4E3A-Z M8
General technical specifications See Pneumatics manual
P.BE-CPV-...
Protection class according to EN60529
(plug connector inserted or provided with
protective cap)
IP65
Electromagnetic compatibility
– EMC interference emission 1)
– EMC resistance to interference
See declaration of
conformity
èwww.festo.com
Protection against electric shock Through use of PELV
current circuits
(protection against direct
and indirect contact as
per EN 60204-1)
AS-Interface data
– ID code
– ID1 code 2)
– ID2 code
– IO code
– Profile
ID = AH
ID1 (A slave) = 7H
ID1 (B slave) = FH
ID2 = EH
IO = 7H
S-7.A.E
1) The device is intended for use in industrial environments.
Measures may need to be implemented in residential areas for
interference suppression.
2) Factory setting: address #0, A slave (ID1 = 7H)

Festo CPVASI4E3AZ 2018-11c English 13
Type CPV...-GE-ASI-4E3A-Z M8
AS-Interface bus connection
– voltage range
(protected against incorrect polarity)
– residual ripple
– max. current consumption
– all inputs in 0-status
– all inputs in 1-status, no current
consumption by sensors 1)
– all inputs in 1-status, max. current
consumption by sensors
DC 26.5 ... 31.6 V
≤ 20 mVpp
CPV10-... CPV14-...
7 mA 7 mA
35 mA 35 mA
137 mA 137 mA
Load voltage connection
– rated value
(protected against incorrect polarity)
– residual ripple
– current consumption for 3 valves
(at 24 V)
– when switching on
– after current drop (stationary)
DC 21.6 ... 26.4 V
4 Vpp
CPV10-... CPV14-...
81 mA 132 mA
32 mA 54 mA
Valves (see Pneumatics manual) Watchdog function active
after approx. 40 ... 100 ms
(see 3.5)

Festo CPVASI4E3AZ 2018-11c English14
Type CPV...-GE-ASI-4E3A-Z M8
Digital inputs
– design
– logic level
– sensor supply (US+/US−)
– response delay
4 inputs based on
IEC 1131-2 type 2
DC 24 V, PNP,
Status display (LED)
ON: +11 ... +30 V
OFF: -30 ... +5 V
≥ AS-Interface
Bus voltage - 2.5 V
typ. 3 ms (at 24V)
1) e.g. switches