Festo FB13 User manual

9701NH
163958 GB
Valve terminal type 03/05
Electronics Manual
Field bus connection FB13
Only valid in agreement with the printed documentation
accompanying the product! Compare this edition code.
Field bus protocol:
PROFIBUS DP 12 MBaud

Author: E. Klotz, H.-J. Drung
Editor: H.-J. Drung, M. Holder
Layout: Festo KG, Dept. PV-IDM
Translation: D. Smith
Type setting: DUCOM
9701 NH
1997 Festo KG, 73726 Esslingen,
Federal Republic of Germany
All rights reserved, including translation rights.
No part of this publication may be reproduced or
transmitted in any form or by any means,
electronic, mechanical, photocopying or other-
wise, without the prior written permission of
Festo KG.
Printed on 100% recycled paper
VIFB13 - 03/05
9701 NH I

Order no.: 163958
Title: MANUAL
Designation: P.BE-VIFB13-03/05-GB
VIFB13 - 03/05
II 9701 NH

Contents
GENERAL SAFETY INSTRUCTIONS VIII
Designated use VIII
Target group IX
IMPORTANT USER INSTRUCTIONS X
Danger categories X
Pictograms XI
Instructions on this manual XII
Service XIV
Chapter 1 SYSTEM SUMMARY 1-1
1.1 SYSTEM SUMMARY 1-3
System structure 1-3
Type 03: Description of components 1-5
Type 05: Description of components 1-9
Description of the functions 1-11
Chapter 2 FITTING 2-1
2.1 FITTING THE COMPONENTS 2-3
Input/output modules 2-4
End plates 2-6
Hat rail clamping unit (type 03) 2-8
2.2 TYPE 03:
FITTING THE VALVE TERMINAL 2-9
Wall fitting (type 03) 2-9
Hat rail fitting (type 03) 2-10
2.3 TYPE 05:
FITTING THE VALVE TERMINAL 2-12
Wall fitting (type 05) 2-12
VIFB13 - 03/05
9701 NH III

Chapter 3 INSTALLATION 3-1
3.1 GENERAL
CONNECTION PRINCIPLES 3-3
Cable selection – field bus cable 3-4
Cable selection – operating voltages 3-4
Connecting the cables to
the plugs/sockets 3-5
3.2 FIELD BUS NODE 3-7
Opening and closing the node 3-7
Configuring the valve terminal 3-9
Address selector switch 3-11
Summary of possible station
addresses/station numbers 3-12
Field bus baud rate and
field bus length 3-14
3.2.1 Type 03:
Connecting the operating voltages 3-15
3.2.2 Type 05:
Connecting the operating voltages 3-22
3.3 CONNECTING THE PROFIBUS
DP INTERFACE 3-29
3.3.1 Screen connection 3-30
3.3.2 Cable termination 3-31
3.4 CONNECTING THE
INPUT MODULES 3-32
Pin assignment 3-34
3.5 CONNECTING THE
OUTPUT MODULES 3-35
Pin assignment 3-37
VIFB13 - 03/05
IV 9701 NH

Chapter 4 COMMISSIONING 4-1
4.1 BASIC PRINCIPLES OF
CONFIGURATION AND
ADDRESSING 4-5
General 4-5
Switching on the operating voltage 4-6
Calculating the configuration data 4-7
Calculating the number of
inputs/outputs type 03 4-8
Calculating the number of
inputs/outputs type 05 4-9
Summary of max. number of I/Os 4-10
Address assignment of the
valve terminal 4-11
General (types 03 and 05) 4-11
Basic rule 1 4-12
Basic rule 2 4-15
Basic rule 3 4-15
Address assignment after
extension/conversion 4-16
Example of addressing
type 03 MIDI/MAXI valves 4-19
Example of addressing
type 05 ISO valves 4-20
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9701 NH V

4.2 SIEMENS 4-21
General 4-21
Commissioning tips 4-22
FREEZE and SYNC 4-23
Status bits 4-25
Module consistency 4-25
Sequence of configuration entries 4-26
Station selection with
COM ET200 version 4.x 4-27
Configuration COM ET200 version 4.x 4-28
Station selection with
COM ET200 Windows/
COM PROFIBUS 4-31
Configuration COM ET200
Windows V2.x/
COM PROFIBUS 4-33
Station selection with STEP 7 V2.x or
NCM S7-PROFIBUS V2.x 4-37
Configuration with STEP 7 V2.x or
NCM S7-PROFIBUS V2.x 4-39
4.3 GENERAL DP-MASTER 4-45
Status bits 4-45
Module consistency 4-46
Sequence of configuration entries 4-46
Bus start 4-46
Send parametrizing data 4-47
Send configuration data 4-49
Request diagnostic information 4-50
Cyclic exchange of data 4-51
Summary of implemented functions
and service access points (SAP) 4-53
Bus parameter/reaction times 4-53
FREEZE and SYNC 4-54
Device master file (GSD) 4-56
Examples 4-58
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VI 9701 NH

Chapter 5 DIAGNOSIS AND ERROR TREATMENT 5-1
5.1 SUMMARY OF
DIAGNOSTIC POSSIBILITIES 5-3
5.2 ON-THE-SPOT DIAGNOSIS 5-4
LED displays 5-4
Field bus node 5-4
Valves 5-6
Input/output modules 5-8
5.3 TEST ROUTINES 5-9
Display configuration data 5-11
5.4 STATUS BITS 5-12
Position of status bits 5-14
5.5 DIAGNOSIS VIA
PROFIBUS-DP 5-16
General 5-16
Diagnostic words 5-16
Diagnostic possibilities 5-17
Summary of diagnostic bytes 5-18
Structure of station status 1 5-18
Structure of station status 2
(only valve-terminal related bits) 5-19
Structure of device-related diagnosis 1 5-20
Structure of device-related diagnosis 2 5-20
Structure of device-related diagnosis 3 5-21
Structure of device-related diagnosis 4-75-21
5.6 DIAGNOSIS VIA PROFIBUS-DP
(GENERAL DP-MASTER) 5-22
General 5-22
Diagnostic information 5-23
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5.7 ERROR TREATMENT 5-27
Reaction to faults in the
control system 5-27
Siemens SIMATIC S5/S7 5-28
General DP-master 5-28
Short circuit/overload at
an output module 5-29
Appendix A TECHNICAL APPENDIX A-1
TECHNICAL SPECIFICATIONS A-3
CABLE LENGTH AND CROSS SECTION A-7
EXAMPLES OF CIRCUITRY A-12
Appendix B INDEX B-1
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VIII 9701 NH

GENERAL SAFETY INSTRUCTIONS
Designated use
The valve terminal types 03/05 described in this
manual are designated exclusively for use as
follows:
•for controlling pneumatic and electrical
actuators (valves and output modules)
•for interrogating electrical sensor signals by
means of the input modules.
Use the valve terminals only as follows:
•as designated in the instructions
•in technically faultless condition
•without any modifications.
The specified limit values for pressures, tem-
peratures, electrical data, moments, etc. must be
observed when additional commercially-available
components such as sensors and actuators are
connected.
Please comply also with national and local safety
laws and regulations.
VIFB13 - 03/05 General safety instructions
9701 NH IX

Target group
This manual is directed exclusively at technicians
who are trained in control and automation
technology and who have experience in install-
ing, commissioning, programming and diagnos-
ing programmable logic controllers (PLC) and
field bus systems.
VIFB13 - 03/05 General safety instructions
X9701 NH

IMPORTANT USER INSTRUCTIONS
Danger categories
This manual contains instructions on the hazards
which may arise from improper or negligent use
of the valve terminal.
A distinction is made between the following
instructions:
WARNING
This means that personal injury or damage to
property may occur if these instructions are
not observed.
CAUTION
This means that damage to property may
occur if these instructions are not observed.
PLEASE NOTE
This means that this instruction must also be
observed.
VIFB13 - 03/05 General safety instructions
9701 NH XI

Pictograms
Pictograms and symbols supplement the danger
instructions and draw attention to the conse-
quences of dangers. The following pictograms
are used:
Uncontrolled movements of loose tubing.
Unintentional movement of the connected actua-
tors.
High electric voltage or undefined switching
states of the electronic components which affect
the connected circuits.
Electrostatically vulnerable components which
will be destroyed if their contact surfaces are
touched.
The ISO valve terminal type 05 is very heavy.
Please ensure that it is fastened correctly and
see that all operating personnel wear safety
shoes.
VIFB13 - 03/05 General safety instructions
XII 9701 NH

Instructions on this manual
This manual contains specific information on the
installation, commissioning, programming and
diagnosis of the valve terminals types 03/05 and
the input/output modules.
The following product-specific abbreviations are
used in this manual:
VIFB13 - 03/05 General safety instructions
9701 NH XIII

PLEASE NOTE
This manual includes a diskette with the
device master files and the type files. The
referenced file names refer to version V1.4.
Explanations can be found on the file
"Readme".
All information on the pneumatic modules is
to be found in the Pneumatics Manual
P.BE-MIDI/MAXI-03-GB or P.BE-ISO-05-GB.
Abbreviation Meaning
Terminal or
Valve terminal Valve terminal type 03 (MIDI/MAXI) or
type 05 (ISO)
with/without electric I/Os
Node Field bus node
Valve-sub base
S sub-base
D sub-base
ISO sub-base
Pneumatic sub-base for valves
For two single valves
type 03 (MIDI/MAXI)
For two double solenoid valves
or mid-position valves
type 03 (MIDI/MAXI)
Sub-base for 4, 8 or 12
ISO valves type 05
(as per ISO 5599/I, size 1 or 2)
I
O
I/O
Input
Output
Input and/or output
P module Pneumatic module in general
I/O module Module with digital
inputs/outputs in general
(input/output modules)
PLC Programmable logic controller;
or simply controller
Fig. 0/1: Abbreviations
VIFB13 - 03/05 General safety instructions
XIV 9701 NH

The valve terminals can be connected to the
control systems of various manufacturers. This
manual deals with the configuration of the
controller and the addressing of the valve
terminals for the following control/addressing
systems. The following diagram lists examples of
available master modules for the PROFIBUS-
DP:
Controller
manufacturer Controller (PLC) Field bus module Filed bus
Siemens SIMATIC
•S5 series
•S7 series
various SINEC L2-DP
Bosch •CL300, 400, 500
•PC600 BM DESI-DP COMNET-DP
Festo •SF 50 integrated
PROFIBUS-DP
PC / IPC CP5410 from
Siemens etc.
Allen-Bradley •PLC 5 PFBIB
(extract of possible control systems)
VIFB13 - 03/05 General safety instructions
9701 NH XV

This manual describes the operation of the Festo
valve terminals types 03-05 in conjunction with
the field bus protocols PROFIBUS-DP as per EN
50170 (DIN 19245).
PLEASE NOTE
In conjunction with a Siemens SIMATIC S5,
both the SINEC L2-DP and the PROFIBUS-
DP protocols can be used; in conjunction with
other PLCs, PCs, industrial PCs, the
PROFIBUS-DP protocol must be set.
In this manual, the protocol variants are desig-
nated as follows:
– DP-standard for PROFIBUS-DP
– DP-Siemens for the SINEC L2-DP.
The valve terminal does not contain the
PROFIBUS-FMS protocol (no combi-slave
functions).
Service
If you have any technical problems, please
consult your local Festo Service.
VIFB13 - 03/05 General safety instructions
XVI 9701 NH

1. SYSTEM SUMMARY
VIFB13 - 03/05 1. User instructions
9701 NH 1-1

Contents
1.1 SYSTEM SUMMARY 1-3
System structure 1-3
Type 03: Description of components 1-5
Type 05: Description of components 1-9
Description of the functions 1-11
VIFB13 - 03/05 1. User instructions
1-2 9701 NH

1.1 SYSTEM SUMMARY
System structure
Festo offers a solution to automation problems at
machine level in the form of the valve terminal.
Valve terminals of type 03/05 are constructed on
a modular basis and permit combinations of
pneumatic and electric modules, such as the
following:
Valve terminal type 03:
MIDI/MAXI valves and
electric modules
further slaves
Valve terminal type 03:
only MAXI valves
Valve terminal type 05:
ISO valves and
electric modules
PROFIBUS-DP
Industrial PC
Controller
- Simatic S5/S7
- Bosch
- etc.
Fig. 1/1: System summary and possible variants of valve terminals
VIFB13 - 03/05 1. User instructions
9701 NH 1-3