Festo FB13 User manual

9701NH
163958 GB
Valve terminal type 03/05
Electronics Manual
Field bus connection FB13
Only valid in agreement with the printed documentation
accompanying the product! Compare this edition code.
Field bus protocol:
PROFIBUS DP 12 MBaud

Author: E. Klotz, H.-J. Drung
Editor: H.-J. Drung, M. Holder
Layout: Festo KG, Dept. PV-IDM
Translation: D. Smith
Type setting: DUCOM
9701 NH
1997 Festo KG, 73726 Esslingen,
Federal Republic of Germany
All rights reserved, including translation rights.
No part of this publication may be reproduced or
transmitted in any form or by any means,
electronic, mechanical, photocopying or other-
wise, without the prior written permission of
Festo KG.
Printed on 100% recycled paper
VIFB13 - 03/05
9701 NH I

Order no.: 163958
Title: MANUAL
Designation: P.BE-VIFB13-03/05-GB
VIFB13 - 03/05
II 9701 NH

Contents
GENERAL SAFETY INSTRUCTIONS VIII
Designated use VIII
Target group IX
IMPORTANT USER INSTRUCTIONS X
Danger categories X
Pictograms XI
Instructions on this manual XII
Service XIV
Chapter 1 SYSTEM SUMMARY 1-1
1.1 SYSTEM SUMMARY 1-3
System structure 1-3
Type 03: Description of components 1-5
Type 05: Description of components 1-9
Description of the functions 1-11
Chapter 2 FITTING 2-1
2.1 FITTING THE COMPONENTS 2-3
Input/output modules 2-4
End plates 2-6
Hat rail clamping unit (type 03) 2-8
2.2 TYPE 03:
FITTING THE VALVE TERMINAL 2-9
Wall fitting (type 03) 2-9
Hat rail fitting (type 03) 2-10
2.3 TYPE 05:
FITTING THE VALVE TERMINAL 2-12
Wall fitting (type 05) 2-12
VIFB13 - 03/05
9701 NH III

Chapter 3 INSTALLATION 3-1
3.1 GENERAL
CONNECTION PRINCIPLES 3-3
Cable selection – field bus cable 3-4
Cable selection – operating voltages 3-4
Connecting the cables to
the plugs/sockets 3-5
3.2 FIELD BUS NODE 3-7
Opening and closing the node 3-7
Configuring the valve terminal 3-9
Address selector switch 3-11
Summary of possible station
addresses/station numbers 3-12
Field bus baud rate and
field bus length 3-14
3.2.1 Type 03:
Connecting the operating voltages 3-15
3.2.2 Type 05:
Connecting the operating voltages 3-22
3.3 CONNECTING THE PROFIBUS
DP INTERFACE 3-29
3.3.1 Screen connection 3-30
3.3.2 Cable termination 3-31
3.4 CONNECTING THE
INPUT MODULES 3-32
Pin assignment 3-34
3.5 CONNECTING THE
OUTPUT MODULES 3-35
Pin assignment 3-37
VIFB13 - 03/05
IV 9701 NH

Chapter 4 COMMISSIONING 4-1
4.1 BASIC PRINCIPLES OF
CONFIGURATION AND
ADDRESSING 4-5
General 4-5
Switching on the operating voltage 4-6
Calculating the configuration data 4-7
Calculating the number of
inputs/outputs type 03 4-8
Calculating the number of
inputs/outputs type 05 4-9
Summary of max. number of I/Os 4-10
Address assignment of the
valve terminal 4-11
General (types 03 and 05) 4-11
Basic rule 1 4-12
Basic rule 2 4-15
Basic rule 3 4-15
Address assignment after
extension/conversion 4-16
Example of addressing
type 03 MIDI/MAXI valves 4-19
Example of addressing
type 05 ISO valves 4-20
VIFB13 - 03/05
9701 NH V

4.2 SIEMENS 4-21
General 4-21
Commissioning tips 4-22
FREEZE and SYNC 4-23
Status bits 4-25
Module consistency 4-25
Sequence of configuration entries 4-26
Station selection with
COM ET200 version 4.x 4-27
Configuration COM ET200 version 4.x 4-28
Station selection with
COM ET200 Windows/
COM PROFIBUS 4-31
Configuration COM ET200
Windows V2.x/
COM PROFIBUS 4-33
Station selection with STEP 7 V2.x or
NCM S7-PROFIBUS V2.x 4-37
Configuration with STEP 7 V2.x or
NCM S7-PROFIBUS V2.x 4-39
4.3 GENERAL DP-MASTER 4-45
Status bits 4-45
Module consistency 4-46
Sequence of configuration entries 4-46
Bus start 4-46
Send parametrizing data 4-47
Send configuration data 4-49
Request diagnostic information 4-50
Cyclic exchange of data 4-51
Summary of implemented functions
and service access points (SAP) 4-53
Bus parameter/reaction times 4-53
FREEZE and SYNC 4-54
Device master file (GSD) 4-56
Examples 4-58
VIFB13 - 03/05
VI 9701 NH

Chapter 5 DIAGNOSIS AND ERROR TREATMENT 5-1
5.1 SUMMARY OF
DIAGNOSTIC POSSIBILITIES 5-3
5.2 ON-THE-SPOT DIAGNOSIS 5-4
LED displays 5-4
Field bus node 5-4
Valves 5-6
Input/output modules 5-8
5.3 TEST ROUTINES 5-9
Display configuration data 5-11
5.4 STATUS BITS 5-12
Position of status bits 5-14
5.5 DIAGNOSIS VIA
PROFIBUS-DP 5-16
General 5-16
Diagnostic words 5-16
Diagnostic possibilities 5-17
Summary of diagnostic bytes 5-18
Structure of station status 1 5-18
Structure of station status 2
(only valve-terminal related bits) 5-19
Structure of device-related diagnosis 1 5-20
Structure of device-related diagnosis 2 5-20
Structure of device-related diagnosis 3 5-21
Structure of device-related diagnosis 4-75-21
5.6 DIAGNOSIS VIA PROFIBUS-DP
(GENERAL DP-MASTER) 5-22
General 5-22
Diagnostic information 5-23
VIFB13 - 03/05
9701 NH VII

5.7 ERROR TREATMENT 5-27
Reaction to faults in the
control system 5-27
Siemens SIMATIC S5/S7 5-28
General DP-master 5-28
Short circuit/overload at
an output module 5-29
Appendix A TECHNICAL APPENDIX A-1
TECHNICAL SPECIFICATIONS A-3
CABLE LENGTH AND CROSS SECTION A-7
EXAMPLES OF CIRCUITRY A-12
Appendix B INDEX B-1
VIFB13 - 03/05
VIII 9701 NH

GENERAL SAFETY INSTRUCTIONS
Designated use
The valve terminal types 03/05 described in this
manual are designated exclusively for use as
follows:
•for controlling pneumatic and electrical
actuators (valves and output modules)
•for interrogating electrical sensor signals by
means of the input modules.
Use the valve terminals only as follows:
•as designated in the instructions
•in technically faultless condition
•without any modifications.
The specified limit values for pressures, tem-
peratures, electrical data, moments, etc. must be
observed when additional commercially-available
components such as sensors and actuators are
connected.
Please comply also with national and local safety
laws and regulations.
VIFB13 - 03/05 General safety instructions
9701 NH IX