Festo CPV-VI Series User manual

Pneumatics
Manual CPV
CPV valve terminal
Type CPV...-VI
Manual
165 200
en 0005e
Compact performance

Contents and general instructions
I
Festo P.BE-CPV-EN en 0005e
Author M. Simons.................................
Editors H.-J. Drung, M.Holder........................
Original de.......................................
Translation Festo AG & Co............................
Layout Festo AG & Co., Dept. KG-GD...................
Typesetting DUCOM................................
Edition en 0005e..................................
Title Manual-EN...................................
Designation P.BE-CPV-EN..........................
Order-no. 165 200.................................
E(Festo AG & Co., D-73726 Esslingen,
Federal Republic of Germany, 2000)
Internet: http://www.festo.com
e-mail: [e-mail]
The copying, distribution and utilization of this document as
well as the communication of its contents to others without ex-
pressed authorization is prohibited. Offenders will be held li-
able for the payment of damages. All rights reserved, in par-
ticular the right to carry out patent, utility model or ornamental
design registration.

Contents and general instructions
II Festo P.BE-CPV-EN en 0005e

Contents and general instructions
III
Festo P.BE-CPV-EN en 0005e
Contents
Intended use V..........................................................
Target group V..........................................................
Service V...............................................................
Notesontheseinstructions VI..............................................
Important user instructions IX..............................................
Index of abbreviations XI..................................................
1. System summary 1-1...............................................
1.1 Description of variants 1-3...........................................
1.2 Description of components 1-6.......................................
2. Fitting 2-1........................................................
2.1 CPV valve terminal with individual tubing 2-3...........................
2.1.1 Fitting onto a wall 2-4...............................................
2.1.2 Fitting onto a hat rail 2-9............................................
2.1.3 Fitting on the floor 2-12..............................................
2.1.4 Fitting the CPV valve terminal to the SIMATIC ET 200X 2-14.................
2.2 CPV valve terminal with pneumatic multipin 2-17.........................
2.2.1 Fitting the pneumatic multipin 2-18....................................
2.2.2 Fitting the CPV valve terminal to the pneumatic multipin 2-22...............
2.3 Fitting the valve actuators 2-23........................................
2.4 Fitting the manual override cover 2-23..................................
3. Installation 3-1...................................................
3.1 Preparing the compressed air 3-3.....................................
3.2 General connection methods 3-3......................................
3.3 Connecting the CPV valve terminal 3-5.................................
3.3.1 Auxiliary pilot air 3-6...............................................
3.3.2 Connecting the supply and work lines 3-9..............................
3.3.3 Connecting the electric cables 3-14.....................................

Contents and general instructions
IV Festo P.BE-CPV-EN en 0005e
4. Commissioning 4-1................................................
4.1 General instructions 4-3.............................................
4.2 Testing the valves 4-4...............................................
4.3 Eliminating faults 4-11...............................................
5. Maintenance and conversion 5-1.....................................
5.1 Cleaning/replacing the surface silencer 5-3.............................
5.2 Fitting/removing CPV valve terminal components 5-4.....................
5.2.1 Dismantling components in valve locations 5-7..........................
5.2.2 Fitting components in valve locations 5-11...............................
5.3 Conversion from non-locking to locking manual override 5-17...............
5.4 Converting the end plates 5-18........................................
5.5 Conversion to internal or external auxiliary pilot air 5-20...................
5.6 Conversion to individual tubing/central tubing 5-21.......................
5.7 Conversion of the CPV valve terminal to two pressure zones 5-22............
5.8 Converting the CPV valve terminal to a version with different
electrical connections 5-23...........................................
A. Technical appendix A-1.............................................
A.1 Accessories A-3....................................................
A.2 Technical specifications A-5..........................................
B. Summary of components B-1........................................
B.1 Summary of valve and vacuum generator plates B-3......................
B.2 Summary of end plates B-6..........................................
C. Index C-1.........................................................

Contents and general instructions
V
Festo P.BE-CPV-EN en 0005e
Intended use
The CPV valve terminals described in this documentation are
intended exclusively for controlling pneumatic actuators.
They may only be used in conjunction with devices and com-
ponents recommended or permitted by Festo as follows:
–asintended
– in original condition
– without any modifications
– in faultless technical condition
The maximum specified values for pressures, temperatures,
electrical data, torques, etc. must be observed.
Please comply with national and local safety laws and regula-
tions.
Warrning
If used as an explosion-protected operating media, do not
disconnect when under tension!
Target group
This manual is directed exclusively at personnel trained in
control and automation technology, who have experience in
installing, commissioning, programming and diagnosing pro-
grammable logic controllers (PLC) and field bus systems.
Service
If you have any technical problems, please contact your local
Festo Service.

Contents and general instructions
VI Festo P.BE-CPV-EN en 0005e
Notes on these instructions
This manual contains specific information on fitting, installing,
commissioning, maintaining and converting the CPV valve
terminal. It describes exclusively the pneumatic components
and refers to the variants of the CPV valve terminallisted in
the following table.
VariantsoftheCPVvalveterminaltypeCPV..-VI..
with IC connection
Information on
electrics/electronics:
in this manual
with MP connection
Information on
electrics/electronics:
see leaflet supplied with
product
with CP connection
Information on
electrics/electronics:
see manual ”CP system,
installation and commis-
sioning”
with AS-i connection
Information on
electrics/electronics:
see leaflet supplied with
product
with CP direct connection
Information on
electrics/electronics:
see the manual ”CPV
valve terminal with direct
connection” for the
relevant field bus.
Information on further CP modules, as well as basic informa-
tion which must be observed in conjunction with the higher-
order system, can be found in the appropriate manuals for
the relevant module/system.
The following tables contain a summary:

Contents and general instructions
VII
Festo P.BE-CPV-EN en 0005e
Manuals on the CP system Periphery
User
manual
“CP system, installation and commissioning”
Type P.BE-CPSYS-...
Contents General, basic information on the method of operation, fitting, installa-
tion and commissioning of CP systems.
User
manual
“CP field bus node,
programming and di-
agnosis”
Type P.BE-CP-FB...
or P.BE-VIFB...-10...
“CPV valve terminal,
pneumatics” or “CPA
valve terminal, pneu-
matics”
Type P.BE-CPV-...
or P.BE-CPA-...
“CP modules, elec-
tronics”
Type P.BE-CPEA-...
Contents Special information on
commissioning, pro-
gramming and diag-
nosing related to the
node used.
Information on fitting,
installing and commis-
sioning CPA or CPV
valve terminals
Information on fitting,
installing and commis-
sioning CP I/O mod-
ules
b
b
b
b
Fig. 0/1: Manuals on the CP system

Contents and general instructions
VIII Festo P.BE-CPV-EN en 0005e
Manuals on the SPC200 Smart Positioning Controller Periphery
Manuals SPC200 Smart Posi-
tioning Controller, user
manual
Type P.BE-SPC200-...
WinPISA manual
Type
P.SW-WIN-PISA-...
Manual on:
- Proportional directional
control valves
S
e
r
v
i
c
e
u
n
i
t
Contents Information, commis-
sioning and diagnosis
on the SPC200; stan-
dard components and
modules
Method of operation of
the WinPISA software
package
-Serviceunit
- Positional transducer
- cylinder or linear drives
User manual CPA valve terminal,
pneumatics
Type P.BE-CPV-...
CP modules,
electronics
Type P.BE-CPEA-...
Contents Information on the CPV
valve terminals
Information on the CP
I/O modules
Fig. 0/2: Manual for the SPC200