Festo CPV-VI Series User manual

Pneumatics
Manual CPV
CPV valve terminal
Type CPV...-VI
Manual
165 200
en 0005e
Compact performance

Contents and general instructions
I
Festo P.BE-CPV-EN en 0005e
Author M. Simons.................................
Editors H.-J. Drung, M.Holder........................
Original de.......................................
Translation Festo AG & Co............................
Layout Festo AG & Co., Dept. KG-GD...................
Typesetting DUCOM................................
Edition en 0005e..................................
Title Manual-EN...................................
Designation P.BE-CPV-EN..........................
Order-no. 165 200.................................
E(Festo AG & Co., D-73726 Esslingen,
Federal Republic of Germany, 2000)
Internet: http://www.festo.com
e-mail: [e-mail]
The copying, distribution and utilization of this document as
well as the communication of its contents to others without ex-
pressed authorization is prohibited. Offenders will be held li-
able for the payment of damages. All rights reserved, in par-
ticular the right to carry out patent, utility model or ornamental
design registration.

Contents and general instructions
II Festo P.BE-CPV-EN en 0005e

Contents and general instructions
III
Festo P.BE-CPV-EN en 0005e
Contents
Intended use V..........................................................
Target group V..........................................................
Service V...............................................................
Notesontheseinstructions VI..............................................
Important user instructions IX..............................................
Index of abbreviations XI..................................................
1. System summary 1-1...............................................
1.1 Description of variants 1-3...........................................
1.2 Description of components 1-6.......................................
2. Fitting 2-1........................................................
2.1 CPV valve terminal with individual tubing 2-3...........................
2.1.1 Fitting onto a wall 2-4...............................................
2.1.2 Fitting onto a hat rail 2-9............................................
2.1.3 Fitting on the floor 2-12..............................................
2.1.4 Fitting the CPV valve terminal to the SIMATIC ET 200X 2-14.................
2.2 CPV valve terminal with pneumatic multipin 2-17.........................
2.2.1 Fitting the pneumatic multipin 2-18....................................
2.2.2 Fitting the CPV valve terminal to the pneumatic multipin 2-22...............
2.3 Fitting the valve actuators 2-23........................................
2.4 Fitting the manual override cover 2-23..................................
3. Installation 3-1...................................................
3.1 Preparing the compressed air 3-3.....................................
3.2 General connection methods 3-3......................................
3.3 Connecting the CPV valve terminal 3-5.................................
3.3.1 Auxiliary pilot air 3-6...............................................
3.3.2 Connecting the supply and work lines 3-9..............................
3.3.3 Connecting the electric cables 3-14.....................................

Contents and general instructions
IV Festo P.BE-CPV-EN en 0005e
4. Commissioning 4-1................................................
4.1 General instructions 4-3.............................................
4.2 Testing the valves 4-4...............................................
4.3 Eliminating faults 4-11...............................................
5. Maintenance and conversion 5-1.....................................
5.1 Cleaning/replacing the surface silencer 5-3.............................
5.2 Fitting/removing CPV valve terminal components 5-4.....................
5.2.1 Dismantling components in valve locations 5-7..........................
5.2.2 Fitting components in valve locations 5-11...............................
5.3 Conversion from non-locking to locking manual override 5-17...............
5.4 Converting the end plates 5-18........................................
5.5 Conversion to internal or external auxiliary pilot air 5-20...................
5.6 Conversion to individual tubing/central tubing 5-21.......................
5.7 Conversion of the CPV valve terminal to two pressure zones 5-22............
5.8 Converting the CPV valve terminal to a version with different
electrical connections 5-23...........................................
A. Technical appendix A-1.............................................
A.1 Accessories A-3....................................................
A.2 Technical specifications A-5..........................................
B. Summary of components B-1........................................
B.1 Summary of valve and vacuum generator plates B-3......................
B.2 Summary of end plates B-6..........................................
C. Index C-1.........................................................

Contents and general instructions
V
Festo P.BE-CPV-EN en 0005e
Intended use
The CPV valve terminals described in this documentation are
intended exclusively for controlling pneumatic actuators.
They may only be used in conjunction with devices and com-
ponents recommended or permitted by Festo as follows:
–asintended
– in original condition
– without any modifications
– in faultless technical condition
The maximum specified values for pressures, temperatures,
electrical data, torques, etc. must be observed.
Please comply with national and local safety laws and regula-
tions.
Warrning
If used as an explosion-protected operating media, do not
disconnect when under tension!
Target group
This manual is directed exclusively at personnel trained in
control and automation technology, who have experience in
installing, commissioning, programming and diagnosing pro-
grammable logic controllers (PLC) and field bus systems.
Service
If you have any technical problems, please contact your local
Festo Service.

Contents and general instructions
VI Festo P.BE-CPV-EN en 0005e
Notes on these instructions
This manual contains specific information on fitting, installing,
commissioning, maintaining and converting the CPV valve
terminal. It describes exclusively the pneumatic components
and refers to the variants of the CPV valve terminallisted in
the following table.
VariantsoftheCPVvalveterminaltypeCPV..-VI..
with IC connection
Information on
electrics/electronics:
in this manual
with MP connection
Information on
electrics/electronics:
see leaflet supplied with
product
with CP connection
Information on
electrics/electronics:
see manual ”CP system,
installation and commis-
sioning”
with AS-i connection
Information on
electrics/electronics:
see leaflet supplied with
product
with CP direct connection
Information on
electrics/electronics:
see the manual ”CPV
valve terminal with direct
connection” for the
relevant field bus.
Information on further CP modules, as well as basic informa-
tion which must be observed in conjunction with the higher-
order system, can be found in the appropriate manuals for
the relevant module/system.
The following tables contain a summary:

Contents and general instructions
VII
Festo P.BE-CPV-EN en 0005e
Manuals on the CP system Periphery
User
manual
“CP system, installation and commissioning”
Type P.BE-CPSYS-...
Contents General, basic information on the method of operation, fitting, installa-
tion and commissioning of CP systems.
User
manual
“CP field bus node,
programming and di-
agnosis”
Type P.BE-CP-FB...
or P.BE-VIFB...-10...
“CPV valve terminal,
pneumatics” or “CPA
valve terminal, pneu-
matics”
Type P.BE-CPV-...
or P.BE-CPA-...
“CP modules, elec-
tronics”
Type P.BE-CPEA-...
Contents Special information on
commissioning, pro-
gramming and diag-
nosing related to the
node used.
Information on fitting,
installing and commis-
sioning CPA or CPV
valve terminals
Information on fitting,
installing and commis-
sioning CP I/O mod-
ules
b
b
b
b
Fig. 0/1: Manuals on the CP system

Contents and general instructions
VIII Festo P.BE-CPV-EN en 0005e
Manuals on the SPC200 Smart Positioning Controller Periphery
Manuals SPC200 Smart Posi-
tioning Controller, user
manual
Type P.BE-SPC200-...
WinPISA manual
Type
P.SW-WIN-PISA-...
Manual on:
- Proportional directional
control valves
S
e
r
v
i
c
e
u
n
i
t
Contents Information, commis-
sioning and diagnosis
on the SPC200; stan-
dard components and
modules
Method of operation of
the WinPISA software
package
-Serviceunit
- Positional transducer
- cylinder or linear drives
User manual CPA valve terminal,
pneumatics
Type P.BE-CPV-...
CP modules,
electronics
Type P.BE-CPEA-...
Contents Information on the CPV
valve terminals
Information on the CP
I/O modules
Fig. 0/2: Manual for the SPC200

Contents and general instructions
IX
Festo P.BE-CPV-EN en 0005e
Important user instructions
Danger categories
This manual contains instructions on the dangers which may
occur if the product is not used correctly. These instructions
are marked with a heading (Warning, Caution, etc.), printed
onashadedbackgroundandaccompaniedbyapictogram.
A distinction is made between the following danger cat-
egories:
Warning
... This means that there is a danger of serious injury to
human beings and damage to property if these instruc-
tions are not observed.
Caution
... This means that there is a danger of human injury and
damage to property if these instructions are not observed.
Please note
... This means that there is a danger of damage to property
if these instructions are not observed.
In addition, the following pictogram marks passages in the
text which describe activities involving electrostatically sensi-
tive components:
Electrostatically sensitive components: Incorrect handling
may result in damage to the components.

Contents and general instructions
XFesto P.BE-CPV-EN en 0005e
Marking special information
The following pictograms mark passages in the text contain-
ing special information.
Pictograms
Information:
Recommendations, tips and references to other sources of
information.
Accessories:
Information on necessary or useful accessories for the Festo
product.
Text markings
SThe bullet denotes activities which can be carried out in
any sequence.
1. Figures denote activities which must be carried out in the
order specified.
– Hyphens denote general activities.

Contents and general instructions
XI
Festo P.BE-CPV-EN en 0005e
Index of abbreviations
The following product-specific terms and abbreviations are
used in these operating instructions.
Term Meaning
5/3G valve actuator Actuator with two delockable non-return valves. With this actuator
and in conjunction with valve plate Ident. code G, the valve func-
tion “5/3-way blocked in mid-position” can be implemented on
the CPV 10/14 valve terminals.
AS-i AS-interface
AS-i connection CPV valve terminal variant with serial connections which enable
theCPVvalveterminaltobeconnectedtotheAS-ibus.
Blanking plate Plate without valve function for occupying empty positions
Components Common term for sub-bases, end plates, relay plates, blanking
plates, separator plates, valve plates, vacuum generator plates
and pneumatic multipin.
Connecting the tubing Connecting the supply tubing (hoses) to the CPV valve terminal
CP Compact Performance
CP cable Special cable for connecting the various CP modules
CP connection CPV valve terminal variant with plug and socket which enables the
CPV valve terminal to be connected to a field bus node and further
CP modules.
CP modules Common term for the various modules which can be incorporated
in a CP system
CP system Complete system consisting of CP field bus node and CP modules
CPV10;
CPV14;
CPV18
Size designation of the CPV valve terminals:
- with micro valve plates (CPV10),
- with mini valve plates (CPV14),
- with midi valve plates (CPV18),
CPV valve terminal CPV valve terminal (type 10) for field bus systems or with IC, MP,
DI or AS-i connection

Contents and general instructions
XII Festo P.BE-CPV-EN en 0005e
Term Meaning
DI connection CPV valve terminal variant with plug and socket which can be con-
nected directly to the field bus and, depending on the type, with
further CP modules.
Electric sub-base Sub-base with multipin, AS-i, DI or CP connection
End plate Blanking plate at the left and right-hand ends of the CPV valve
terminal with channels or connections for supplying the valves
with compressed air and for conducting the exhaust air.
IC connection (individual con-
nection)
CPV valve terminal variant on which each valve solenoid coil is
connected individually by means of a special CP cable.
I/O Input/output modules
Manual override Manual override
MP connection (multipin con-
nection)
CPV valve terminal variant with sub-D plug by means of which all
the valve solenoid coils are connected centrally.
Pneumatic multipin Plate for central tubing on the valve terminal (connections for
supply air, exhaust air and work air)
Relay plate Plate with relay coils for controlling two electrically isolated out-
puts
Separator plate Plate for dividing the valve terminal into two pressure zones
Vacuum generator plate Plate with generator for creating vacuum (with or without reject
pulse)
Valve manifold Basic unit with valve plates, vacuum generator plates, separator
plates, blanking plates, relay plates and end plates
Valve plate Plate with single or double-solenoid valves

System summary
1-1Festo P.BE-CPV-EN en 0005e
Chapter 1

1. System summary
1-2 Festo P.BE-CPV-EN en 0005e
Contents
1. System summary 1-1...............................................
1.1 Description of variants 1-3...........................................
1.2 Description of components 1-6.......................................

1. System summary
1-3
Festo P.BE-CPV-EN en 0005e
1.1 Description of variants
Festo assists you with your automation task at the machine
level with valve terminals. The modular structure of the CP
system enables you to optimally incorporate the CP valve
terminals and I/O modules in your machine or system.
Due to its compact form, the CP valve terminal can be
mounted near to the actuators to be controlled. This means
that short compressed air tubing can be used. System loss is
thereby minimized and the time required for pressurizing and
exhausting the tubing is reduced. This is made possible by
the use of very compact valves with a high flow rate which
help to reduce costs.

1. System summary
1-4 Festo P.BE-CPV-EN en 0005e
CPV valve terminal
variants
The CPV valve terminals are available with the following
electrical connections:
IC connection
CP direct connection
MP connection
AS-i connection
CP connection
Fig. 1/1: Variants of the CPV valve terminal
CPV valve terminal with
IC connection
The CPV valve terminal with IC connection is available with
2 to 8 valve plates (also in uneven graduation). Electrical
connection is made individually on each valve solenoid coil.
CPV valve terminal with
MP connection
This CPV valve terminal is available with 4, 6 or 8 valve loca-
tions. Electrical connection of the valve solenoid coils is
made centrally via the multipin connection.
CPV valve terminal with
CP connection
The CPV valve terminal with CP connection is available with
4, 6 or 8 valve locations. Connection to the higher-order field
bus node is made via specially manufactured CP cables.

1. System summary
1-5
Festo P.BE-CPV-EN en 0005e
CPV valve terminal with
DI connection
The CPV valve terminals with direct connection are available
for the following field bus systems in sizes CPV10/14/18:
–CANopen
– DeviceNet
–HoneywellSDS
– Interbus local bus (only in sizes CPV10/14)
– Profibus DP, Festo field bus, ABB CS 31, Klöckner-Moeller
SUCOnet K
These valve terminals can be connected directly to the ap-
propriate field bus. These CPV valve terminals are available
with 4 or 8 valve plates, depending on the field bus system.
CPV valve terminal with
AS-i connection
This CPV valve terminal is connected to the AS-i bus by
means of a special AS-i cable. Depending on the variant, it is
available with 2, 4,or 8 valve locations and with one of four
different types of electrical connections:
– with additional supply connection for implementing an
emergency stop function
– with additional supply connection and 4 or 8 inputs (not
CPV18)
– without additional connection
– without additional supply connection with 4 or 8 inputs
(not CPV18)

1. System summary
1-6 Festo P.BE-CPV-EN en 0005e
The CPV valve terminals with AS-i connection can be fitted
with the following maximum number of valve plates:
Valve plate with... ASI-2 (...-Z) ASI-4 (...-Z)
...ASI-4E4A (...-Z)
...ASI-8E8A-Z
...two 2/2-way valves (single-solenoid) 1 2 4
...two 3/2-way valves (single-solenoid) 1 2 4
...5/2-way valve (single-solenoid) 2 4 8
...5/2-way valve (double-solenoid) 1 2 4
...5/3-way valve 1 2 -
The CPV valve terminals with AS-i connection and 4 or 8 in-
puts have a grid dimension of 4 or 8 plates. These CPV valve
terminals also have blanking plates, depending on the
number of valve plates.
1.2 Description of components
Sizes of the CPV valve terminals
The CPV valve terminals are available in the following sizes:
CPV10; 10 mm Micro valves
CPV14; 14 mm Mini valves
CPV18 18 mm Midi valves