Festo IFB-03 Series User manual

Pneumatics
manual
Valve terminal with
MIDI/MAXI
pneumatics
Type IFB..-03
Manual
152 771
en 0209f
Valveterminaltype03

Contents and general instructions
I
Festo P.BE-MIDI/MAXI-03-EN en 0209f
Authors M. Simons, U. Will..........................
Editor M.Holder....................................
Original German text...............................
Layout .. ... ... ... ... ...Festo SE AG & Co., Dept. KG-GD
Type setting DUCOM................................
Edition en 0209f...................................
Designation P.BE-MIDI/MAXI-03-EN...................
Order no. 152 771.................................
E Festo SE & Co., D-73726 Esslingen, Federal Republic of Germany, 2002)
Internet: http://www.festo.com
E-Mail: [e-mail]
The copying, distribution and utilization of this document as
well as the communication of its contents to others without
expressed authorization is prohibited. Offenders will be held liable for the payment of dam-
ages. All rights reserved, in particular
the right to carry out patent, utility model or ornamental design registration.

Contents and general instructions
II Festo P.BE-MIDI/MAXI-03-EN en 0209f

Contents and general instructions
III
Festo P.BE-MIDI/MAXI-03-EN en 0209f
Contents
Designated use VI........................................................
Target group VI..........................................................
Service VI...............................................................
Notesontheuseofthismanual VII...........................................
Important user instructions X..............................................
Abbreviations XII.........................................................
1. Summary of components 1-1........................................
1.1 Overview of multifunctional Festo valve terminals 1-5.....................
1.2 Component description of the pneumatic modules 1-6....................
1.2.1 Midi pneumatic modules 1-6.................................
1.2.2 Maxi pneumatic modules 1-7.................................
2. Commissioning 2-1................................................
2.1 Valve terminal type 03 with modular electrical periphery type 03/04B 2-4....
2.1.1 Hat rail fitting 2-4...........................................
2.1.2 Fitting onto a wall 2-7.......................................
3. Diagnosis 3-1.....................................................
3.1 Preparing the compressed air 3-4.....................................
3.1.1 Operation with non-lubricated compressed air 3-4................
3.1.2 Operation with lubricated compressed air 3-5....................
3.2 General connecting methods 3-7......................................
3.3 Connecting the valve terminal 3-9.....................................
3.3.1 Assignment of connections 3-10................................
3.3.2 Auxiliary pilot air 3-12........................................
3.3.3 Pressure supply modules 3-14.................................
3.3.4 Operation with pressure zones 3-15.............................
3.4 Connnecting vacuum/underpressure 3-19...............................
3.5 Address assignment of the valves 3-20..................................

Contents and general instructions
IV Festo P.BE-MIDI/MAXI-03-EN en 0209f
4. Commissioning 4-1................................................
4.1 Settings 4-4.......................................................
4.2 Commissioning tests 4-7............................................
4.2.1 Checking the valve functions 4-8..............................
4.2.2 Checking the valve-cylinder combination 4-11....................
4.3 Eliminating faults 4-15...............................................
4.3.1 Impairment of function 4-15...................................
4.3.2 LED display of the valves 4-17..................................
5. Diagnosis and error treatment 5-1....................................
5.1 Combination possibilities valve/ sub-base 5-3...........................
5.2 General precautionary measures 5-6..................................
5.3 Dismantling valve terminal type 03 5-7.................................
5.3.1 Loosening the electrical connections 5-7........................
5.3.2 Loosening the pneumatic connections 5-8.......................
5.3.3 Dismantling valve terminal type 03 (wall fitting) 5-9...............
5.3.4 Dismantling valve terminal type 03 (hat rail fitting) 5-10............
5.4 Fitting the modules and components 5-11...............................
5.4.1 Large surface-mounted silencer 5-12............................
5.4.2 Valves and additional plates 5-13...............................
5.4.3 Sub-bases and pressure supply modules 5-18....................
5.4.4 End plates 5-24.............................................
A. Technical appendix A-1.............................................
A.1 Technical specifications - pneumatics A-3...............................
A.2 Index A-9.........................................................

Contents and general instructions
V
Festo P.BE-MIDI/MAXI-03-EN en 0209f
Designated use
The pneumatic midi/maxi modules described in this manual
are intended exclusively for use in conjunction with the
modular electrical periphery type 03/04B, the CPX terminal or
the multipin connection type 03 from Festo. They are in-
tended exclusively for controlling pneumatic actuators and
may only be used in conjunction with external devices and
components recommended or approved of by Festo.
Please observe the safety regulations specified in this manual
as well as the instructions concerning the designated use of
the valve terminal. The valve terminals may only be used as
follows:
– in accordance with designated use
– without any modifications by the user
– in faultless technical condition.
The maximum values specified for pressures, temperatures,
electrical data, torques etc. must be observed.
Observe also national and local regulations.
Target group
This manual is directed exclusively at technicians trained in
control and automation technology.
Service
Please consult your local Festo repair service if you have any
technical problems.

Contents and general instructions
VI Festo P.BE-MIDI/MAXI-03-EN en 0209f
Notesontheuseofthismanual
This manual deals with the following pneumatic modules:
Product Design/fitting Number of valve
locations
Pneumatic type 03 MIDI/MAXI valves with separate auxiliary pilot air (18
mm; NW 4,0/25 mm; NW 7,0)
– Single-solenoid valves
– Double-solenoid valve
– Mid-position valves blocked, pressurized, ex-
hausted
2...26
2...13
2...13
(Additional) pressure supply
Pressure zone supply
Pressure supply adapter
Pressure regulator and throttle plate
End plate with regulator
Table. 0/1: Pneumatic modules type 03
This manual includes a technical appendix with the technical
specifications of the pneumatic components on the valve ter-
minal.
All information on power supply and on the electric modules
can be found in the relevant electronics manuals for the CPX
terminal or valve terminal 03/04B (see following tables).

Contents and general instructions
VII
Festo P.BE-MIDI/MAXI-03-EN en 0209f
The following Festo manuals are necessary for the complete
documentation of the modular valve terminal, depending on
what you have ordered and on further equipment for your
complete system:
Valveterminaltype03withCPXterminal
Type Title Manual
Electronics
manual
“System manual type
P.BE-CPX-SYS-...
Overview of structure, components and
method of operation of CPX terminals;
Installation and commissioning instructions as
well as basic principles of parametrizing
“CPX I/O modules”
Type P.BE-CPX-EA-...
Connection types and instructions on fitting,
installing and commissioning input and output
modules of type CPX-... as well as type CPA
and midi/maxi pneumatic interfaces
“CPX field bus node”
Type P.BE-CPX-FB...
Instructions on fitting, installing, commission-
ing and diagnosing the relevant field bus node
Pneumatics
manual
“Valve terminals with
midi/maxi pneumatics”
type P.BE-Midi/
Maxi-03-...
(this manual)
Instructions on fitting, installing, commission-
ing and diagnosing midi/maxi pneumatics
(type 03)
Table. 0/2: Manuals for valve terminal type 03 with CPX terminal

Contents and general instructions
VIII Festo P.BE-MIDI/MAXI-03-EN en 0209f
Valve terminal type 03 with modular electrical pe-
riphery type 03/04B.
Type Title Manual
Electronics
manual
“Supplementary manual
I/O modules”
Type P.BE-VIEA-03-..
Connection types and instructions on fitting,
installing and commissioning input and output
modules of type 03/04B (digital I/O modules
4I,8I,4O,high-currentoutputmodules,multi
I/O modules)
Manual for analogue
input/output modules”
type P.BE-VIAX-03...
Connection types and instructions on fitting,
installing and commissioning analogue input
and output modules of type 03/04B
Manual for AS-i master
type P.BE-VIASI-03...
Connection types and instructions on fitting,
installing and commissioning the AS-i interface
master of type 03/04B
Electronics manual for
your field bus connec-
tion
type P.BE-VIFB..-03-... or
Control unit
type P.BE-VIS...-03-...
Instructions on fitting, installing, commission-
ing and diagnosing the relevant field bus node
or control unit
Available field bus nodes:
FB5, FB6, FB8, FB11, FB13, FB16 and FB21
Available control units:
SB60, SF3, SF60
Pneumatics
manual
“Valve terminals with
midi/maxi pneumatics”
type P.BE-Midi/
Maxi-03-...
(this manual)
Information on fitting, installing, commission-
ing and diagnosing midi/maxi pneumatics
Table. 0/3: Manuals for valve terminal type 03 with electrical periphery type 03/04B.

Contents and general instructions
IX
Festo P.BE-MIDI/MAXI-03-EN en 0209f
Important user instructions
Danger categories
This manual contains instructions on the possible dangers
which may occur if the product is not used correctly. These
instructions are marked (Warning, Caution, etc.), printed on a
shaded background and marked additionally with a picto-
gram. A distinction is made between the following danger
warnings:
Warning
This means that failure to observe this instruction may
result in serious personal injury or damage to property.
Caution
This means that failure to observe this instruction may
result in personal injury or damage to property.
Please note
This means that failure to observe this instruction may
result in damage to property.
The following pictogram marks passages in the text which
describe activities with electrostatically sensitive compo-
nents.
Electrostatically sensitive components may be damaged if
they are not handled correctly.

Contents and general instructions
XFesto P.BE-MIDI/MAXI-03-EN en 0209f
Marking special information
The following pictograms mark passages in the text contain-
ing special information.
Pictograms
Information:
Recommendations, tips and references to other sources of
information.
Accessories:
Information on necessary or sensible accessories for the
Festo product.
Environment:
Information on environment-friendly use of Festo products.
Text markings
•The bullet indicates activities which may be carried out in
any order.
1. Figures denote activities which must be carried out in the
numerical order specified.
– Hyphens indicate general activities.

Contents and general instructions
XI
Festo P.BE-MIDI/MAXI-03-EN en 0209f
Abbreviations
The following product-specific abbreviations are used in this
manual:
Abbreviation Meaning
Sub-base
Single-solenoid sub-base
Double-solenoid sub-base
Pneumatic sub-base for two valves
Sub-base for single-solenoid valves
Sub-base for double-solenoid or mid-position valves
CPX terminal Modular electric terminal type 50
CPX modules Common term for the various modules which can be incorporated in
aCPXterminal
Throttle Throttle plate
I
O
I/O
input
output
input and/or output
I/O module module with general digital inputs or outputs
Terminal or valve t e rm ina l Valve terminal type 03 with or without electric I/Os of type 03/04B
or type 50 (CPX terminal)
Node field bus node or control unit
SB202, SF202
SB50, SF50
Components Common term for valves, cover plates, large surface-mounted si-
lencers, throttles and regulators
Pneumatic modules Common term for sub-bases, pressure supply, pressure zone supply
and end plates
Regulator Pressure regulating valve
Table. 0/4: Product-specific terms and abbreviations

Contents and general instructions
XII Festo P.BE-MIDI/MAXI-03-EN en 0209f

Summary of components
1-1Festo P.BE-MIDI/MAXI-03-EN en 0209f
Chapter 1

1. Summary of components
1-2 Festo P.BE-MIDI/MAXI-03-EN en 0209f
Contents
1. Summary of components 1-1........................................
1.1 Overview of multifunctional Festo valve terminals 1-5.....................
1.2 Component description of the pneumatic modules 1-6....................
1.2.1 Midi pneumatic modules 1-6.................................
1.2.2 Maxi pneumatic modules 1-7.................................

1. Summary of components
1-3
Festo P.BE-MIDI/MAXI-03-EN en 0209f
Contents of this chapter This chapter provides an overview of the structure and com-
ponents of the midi/maxi pneumatics of valve terminal type
03.
Further information More detailed information on the electric modules can be
found in the following manuals:
Modules Manuals
on the modular electrical
periphery type 03/04B
on the CPX terminal
Field bus ”Electronics manual” “CPX field bus node”
I/O modules ”Supplementary manual for the
I/O modules”
“CPX I/O modules”
Pneumatic interface --- “CPX I/O modules”
Table 1/1: Overview of supplementary manuals

1. Summary of components
1-4 Festo P.BE-MIDI/MAXI-03-EN en 0209f
Festo assists you in solving your automation tasks at machine
level with valve terminals. Valve terminals type 03 are built up
on a modular basis and permit combinations of pneumatic
modules type 03 and modular electrical periphery type
03/04B or CPX terminal.
Valve terminal type 03 with field bus connection or CPX ter-
minal offer the following advantages:
– variable fitting with electrical inputs and outputs and
pneumatic valve locations
– subsequent extension/conversion possible
– application-specific valve designs
Midi valve series, 18 mm wide
Maxi valve series, 25 mm wide
– various control systems can be connected
– minimum cabling required
– clear system structure due to physical separation of con-
trol system and machine
– valves already fitted
– valve solenoid coils already wired
– central compressed air supply
– central exhaust
– unit already tested

1. Summary of components
1-5
Festo P.BE-MIDI/MAXI-03-EN en 0209f
1.1 Overview of multifunctional Festo valve terminals
The multifunctional valve terminal type 03 consists of individ-
ual modules and components.
Valve terminal Description of the modules
Type 03
Electric modules
Electric modules suitable for modular electric periphery type
03/04B (PNP or NPN), fitted with:
– field bus node or control unit
– digital inputs (modules with 4, 8 or 16 inputs)
– digital outputs (modules with 4 outputs) 0.5A
–high-currentoutputs2A
– Multi I/Os (module with 12 inputs/8 outputs) 0.5 A
– analogue I/Os, AS-i master (not possible with all nodes)
CPX terminal (type 50)
Electric modules
X1
X2
X3
X4
X1
X2
X3
X4
X1
X2
X3
X4
Electric modules suitable for CPX terminal (type 50) fitted with:
–fieldbusnode
– digital inputs/outputs (8 inputs and 8 outputs)
– digital inputs (modules with 4 or 8 inputs)
– digital outputs (modules with 4 outputs)
– analogue inputs (modules with 2 inputs)
– analogue outputs (modules with 2 outputs)
T
y
p
e03
Pneumatic modules
Pneumatic modules type 03 fitted with:
– sub-bases (midi and maxi fitted with 5/2-way single-solenoid
valves, 5/2-way double-solenoid valves, 5/3-way mid-position
valves (with auxiliary pilot air) or cover plates
– Special modules for (additional) pressure supply, pressure zone
forming, pressure regulation and throttling.
– End plate right, with/without integrated regulator or with/with-
out pneumatic common line connections
Table 1/2: Overview of the modules on the multifunctional Festo valve terminals

1. Summary of components
1-6 Festo P.BE-MIDI/MAXI-03-EN en 0209f
1.2 Component description of the pneumatic modules
1.2.1 Midi pneumatic modules
The following connecting, display and operating elements can
be found on the components of the pneumatic midi modules:
:
1234
5
6
78
1Yellow LEDs (per valve solenoid coil) )
2Manual override(per valve solenoid
coil)
3Valve location identification field
4Unused valve location with cover plate
5Common line connections
6Regulator
7Pessure regulating screw
8Work connections (2) per valve, one
above the other)
Fig. 1/1: Display, connecting and operating elements of the midi modules type 03