Festo CPX-FB33 User manual

Manual Electronics
CPX Bus Node
Type CPX−FB33
Type CPX−FB34
Network protocol
PROFINET IO
CPX Terminal
Manual
548 760
en 0710NH
[706 040]

Contents and general instructions
I
Festo P.BE−CPX−PNIO−EN en 0710NH
Original de. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Edition en 0710NH. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Designation P.BE−CPX−PNIO−EN. . . . . . . . . . . . . . . . . . . . . . .
Order no. 548 760. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
© (Festo AG&Co. KG, D73726 Esslingen, Germany, 2007)
Internet: http://www.festo.com
E−Mail: [e-mail]
The reproduction, distribution and utilization of this docu−
ment as well as the comunication of its contents to others
without express authorization is prohibited. Offenders will
be held liable for the payment of damages. All rights re−
served in the event of the grant of a patent, utility module
or design.

Contents and general instructions
II Festo P.BE−CPX−PNIO−EN en 0710NH
PROFINET IO® is a registered trade mark of Profibus International (PI)
PROFIBUS® is a registered trade mark of Profibus International (PI)
SIMATIC® is a registered trade name of Siemens AG
SPEEDCON® is a registered trade name of PHOENIX CONTACT
GmbH & Co. KG, 32825 Blomberg, Germany
TORX® is a registered trade name of CAMCAR TEXTRON INC.,
Rockford, Ill., USA

Contents and general instructions
III
Festo P.BE−CPX−PNIO−EN en 0710NH
Contents
Intended use V. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Target group V. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service V. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Notes about the use of this manual VI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Important user instructions VIII. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1. Installation1−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1 General instructions for installation 1−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2 Settings of the DIL switches on the bus node 1−7. . . . . . . . . . . . . . . . . . . . . . . . .
1.2.1 Removing and fitting the cover over the DIL switches and memorycard
1−7
1.2.2 Settingthe DIL switches 1−8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.3 Use of the memory card 1−14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3 Connecting to the network 1−16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3.1 General information about PROFINET networks 1−16. . . . . . . . . . . . . . .
1.3.2 Overview of connection technology and network cables 1−18. . . . . . . .
1.3.3 Network interface of the CPX−FB33 1−20. . . . . . . . . . . . . . . . . . . . . . . . .
1.3.4 Network interface of the CPX−FB34 1−21. . . . . . . . . . . . . . . . . . . . . . . . .
1.4 Compliance with protection class IP65/IP67 1−22. . . . . . . . . . . . . . . . . . . . . . . . .
1.5 Pin assignment of power supply 1−23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2. Commissioning 2−1
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1 Configuration 2−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1.1 General information 2−3
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1.2 Module overview 2−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1.3 Device master file (GSD) and symbol files 2−9. . . . . . . . . . . . . . . . . . . .
2.1.4 CPX terminal configuration with Siemens STEP 7 2−10. . . . . . . . . . . . . .
2.1.5 Configuration example 2−26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1.6 Procedure for replacing a bus node 2−28. . . . . . . . . . . . . . . . . . . . . . . . .
2.1.7 Configuration in the Remote Controller operating mode 2−30. . . . . . . .

Contents and general instructions
IV Festo P.BE−CPX−PNIO−EN en 0710NH
2.2 Parameterisation 2−32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2.1 Start parameterisation during switching on (system start) 2−32. . . . . .
2.2.2 Parameterisation of the CPX terminal with Siemens STEP 7 2−34. . . . . .
2.2.3 Parameterisation with the Handheld 2−38. . . . . . . . . . . . . . . . . . . . . . . .
2.2.4 Application example for the parameterisation 2−39. . . . . . . . . . . . . . . .
2.3 Check list for commissioning the CPX terminal 2−40. . . . . . . . . . . . . . . . . . . . . . .
3. Diagnosis 3−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1 Overview of diagnostic possibilities 3−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2 Diagnostics via LEDs 3−5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.1 Network error display LED NF / Connection status LED TP1, TP2 3−7.
3.2.2 Fault displays of the LEDs for system diagnosis PS, PL, SF, M 3−8. . . .
3.3 Diagnostics via status bits 3−11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4 Diagnostics via the I/O diagnostic interface (STI) 3−12. . . . . . . . . . . . . . . . . . . . .
3.5 Diagnostics via PROFINET 3−13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.5.1 Basic information 3−13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.5.2 Online diagnostics with Siemens STEP 7 3−16. . . . . . . . . . . . . . . . . . . . .
3.5.3 User−specific diagnostics with Siemens STEP 7 3−18. . . . . . . . . . . . . . . .
A. Technical appendix A−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.1 Technical specifications of bus node CPX−FB33 A−3. . . . . . . . . . . . . . . . . . . . . . .
A.2 Technical specifications of bus node CPX−FB34 A−4. . . . . . . . . . . . . . . . . . . . . . .
B. Index B−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Contents and general instructions
V
Festo P.BE−CPX−PNIO−EN en 0710NH
Intended use
The CPX−FB33 and CPX−FB34 bus nodes documented in this
description are only intended for use as participants
(I/Odevice) on PROFINET IO.
The CPX terminal must only be used as follows:
asdesignated in industrial applications.
inoriginal condition without modification (only the con
versions or modifications described in the documentation
supplied with the product are permitted).
infaultless technical condition.
The maximum values specified for pressures, temperatures,
electrical data, torques etc. must be observed.
If additional commercially available components such as
sensors and actuators are connected, the specified limits for
pressures, temperatures, electrical data, torques, etc. must
not be exceeded.
Also observe the standards specified in the relevant chapters,
as well as national and local laws and technical regulations.
Target group
This manual is intended exclusively for technicians trained in
control and automation technology who have experience in
installing, commissioning, programming and diagnosing
slaves on PROFINET.
Service
Please consult your local Festo Service agent if you have any
technical problems.

Contents and general instructions
VI Festo P.BE−CPX−PNIO−EN en 0710NH
Notes about theuse of this manual
This manual contains information about the following
modules:
CPXBus NodeType
designation
Description Connections
CPX−FB33 Ethernet−based CPX bus node
for PROFINET IO.
PROFINET uses the Ethernet
standards and TCP/IP
technology for communication
in an industrial environment.
Data transmission: Industrial
Ethernet (based on IEEE 802.3),
Switched Fast Ethernet,
100Mbit/s.
2x M12 D−coded female
4−pole, according to
IEC61076−2−101 and IEC
60130−9
CPX−FB34
100

Mbit/s
.
Specifications, standards
relating to PROFINET IO RT:
 PROFINET Installation Guide
IEC61158
IEC61784
2 x Push−pull RJ45 copper,
according to IEC PAS
61076−3−117, IEC
61076−3−106 and IEC 60603
Tab.0/1: Bus node overview for PROFINET

Contents and general instructions
VII
Festo P.BE−CPX−PNIO−EN en 0710NH
This manual contains specific information about installing,
configuring, parameterising, commissioning, programming
and diagnosing the CPX bus node for PROFINET.
Further information about PROFINET can be obtained on the
World Wide Web at
 www.profinet.com
Also observe the following PROFINET−specific document:
PROFINETInstallation Guide
General basic information about the method of operation,
fitting, installing and commissioning CPX terminals can be
found in the CPX system manual.
Information about further CPX modules can be found in the
manual for the relevant module.
Product specific information about the control system
(IPC,SPS, PLC or I/O controller) can be found in the
manufacturer’s product documentation.

Contents and general instructions
VIII Festo P.BE−CPX−PN IO−EN en 0710NH
Important user instructions
Danger categories
This manual contains instructions on the possible dangers
which may occur if the product is not used correctly. These
instructions are marked (Warning, Caution, etc.), printed on a
shaded background and marked additionally with a picto
gram. A distinction is made between the following danger
warnings:
Warning
This means that failure to observe this instruction may
result in serious personal injury or damage to property.
Caution
This means that failure to observe this instruction may
result in personal injury or damage to property.
Note
This means that failure to observe this instruction may
result in damage to property.
The following pictogram marks passages in the text which
describe activities with electrostatically sensitive compo
nents.
Electrostatically sensitive components may be damaged if
they are not handled correctly.

Contents and general instructions
IX
Festo P.BE−CPX−PNIO−EN en 0710NH
Marking special information
The following pictograms mark passages in the text
containing special information.
Pictograms
Information:
Recommendations, tips and references to other sources of
information.
Accessories:
Information on necessary or sensible accessories for the
Festo product.
Environment:
Information on environment−friendly use of Festo products.
Textmarkings
·The bullet indicates activities which may be carried out in
any order.
1. Figures denote activities which must be carried out in the
numerical order specified.
 Hyphens indicate general activities.

Contents and general instructions
XFesto P.BE−CPX−PNIO−EN en 0710NH
TypeTitleDescription
Manual
Electronics
System manual"
typeP.BE−CPX−SYS−...
Overview of structure, components and
method of operation of CPX terminals;
installation and commissioning instructions
as well as basic principles of parameterising
CPX field bus node"
type P.BE−CPX−FB...
Instructions for the assembly, installation,
commissioning and diagnosis of the relevant
field bus nodes
CPX I/O modules"
type P.BE−CPX−EA−...
Notes about connection types and instruc
tions on fitting, installing and commissioning
input and output modules of type CPX−..., the
MPA pneumatic modules, as well as MPA,
CPA and Midi/Maxi pneumatic interfaces
CPX analogue I/O modules"
type P.BE−CPX−AX−...
Notes about connection types and instruc
tions for fitting, installing and commissioning
CPX analogue I/O modules
CPX−CP interface"
type P.BE−CPX−CP−...
Instructions for fitting, installing, commis
sioning and diagnosing CP systems with the
CP interface type CPX−CP−4−FB
Handheld"
type P.BE−CPX−MMI−1−...
Instructions for commissioning and
diagnosing CPX terminals with the Handheld
typeCPX−MMI−1
CPX−FEC"
type P.BE−CPX−FEC−...
Instructions for fitting, installing, commis
sioning and diagnosing the CPX Front End
Controller.
Software
package
FST" Programming in Statement List and Ladder
Diagram for the FEC
Description
Software
CPX Web Monitor"
type P.BE−CPX−WM−...
Software package for CPX terminals with
integrated webserver (e.g. for dynamic
visualisation of status and diagnostics,
CPXerror trace, email alerts etc.).
Tab.0/2: Descriptions for the the CPX terminal  part 1

Contents and general instructions
XI
Festo P.BE−CPX−PNIO−EN en 0710NH
TypeTitleDescription
Manual
Pneumatics
Valve terminals with
MPApneumatics"
type P.BE−MPA−...
Instructions for fitting, installing, commission
ing, maintaining and converting the MPA pneu
matics (type 32)
Valve terminals with
CPApneumatics"
type P.BE−CPA−...
Instructions for fitting, installing, commission
ing, maintaining and converting the CPA pneu
matics (type 12)
Valve terminals with
Midi/Maxipneumatics"
type P.BE−MIDI/MAXI−03−...
Instructions for fitting, installing, commission
ing, maintaining and converting the Midi/Maxi
pneumatics (type 03)
Valve terminal with
VTSA/ISO pneumatics"
type P.BE−VTSA−44−...
Instructions for fitting, installing, commission
ing, maintaining and converting the VTSA/ISO
pneumatics (type 44)
Tab.0/3: Descriptions for the CPX terminal  part 2

Contents and general instructions
XII Festo P.BE−CPX−PNIO−EN en 0710NH
The following product−specific terms and abbreviations are
used in this manual:
Term/abbreviationMeaning
A0hHexadecimal numbers are marked by a low−set h"
Bus node Provides the connection to specific networks or field buses. Transmits
control signals to the connected modules and monitors their ability to
function.
CP Compact Performance
CPX modules Collective term for the various modules which can be integrated in a
CPXterminal
CPX Terminal Complete system consisting of CPX modules with or without pneumatics
DIL switches Dual−In−Line switches consist of several switch elements with which
settings can be made
FEC Front End Controller, e.g. CPX−FEC, can be installed as:
 independent system controller (SPS/PLC, Stand Alone operating mode)
 system controller (SPS/PLC, Stand Alone operating mode)
 field bus slave (operating mode Remote I/O)
Handheld Handheld device for CPX modules for commissioning and service purposes
I Digital input
I/Os Digital inputs and outputs
I/O modules Collective term for the CPX modules which provide digital inputs and
outputs
IB Input byte
O Digital output
OB Output byte
Octet Number of address words assigned by the CPX terminal
PLC Programmable Logic Controller, same as SPS
PLC/IPC Programmable Logic Controller/Industrial PC
Pneumatic interface The pneumatic interface is the interface between the modular electrical
periphery and the pneumatics.

Contents and general instructions
XIII
Festo P.BE−CPX−PNIO−EN en 0710NH
Term/abbreviation Meaning
PROFINETIO® Field bus system based on Industrial Ethernet for data exchange between
system controller (SPS/IPC) and field devices for the system controller
(e.g. CPX−FEC; further information: www.profibus.com/pn,
www.profibus.de)
PROFINET IO IRT PROFINET IO in the version with isochronous real−time protocol
(typical cycle time: <1ms; typical application: drive controller)
PROFINET IO RT PROFINET IO in the version with real−time protocol
(typical cycle time: 10ms; typical application: production controller)
STI I/O diagnostic interface (system table interface)
Tab.0/4: Specific terms and abbreviations

Contents and general instructions
XIV Festo P.BE−CPX−PNIO−EN en 0710NH

Installation
1−1Festo P.BE−CPX−PNIO−EN en 0710NH
Chapter 1

1. Installation
1−2 Festo P.BE−CPX−PNIO−EN en 0710NH
Contents
1. Installation1−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1 General instructions for installation 1−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2 Settings of the DIL switches on the bus node 1−7. . . . . . . . . . . . . . . . . . . . . . . . .
1.2.1 Removing and fitting the cover over the DIL switches
and memorycard 1−7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.2 Settingthe DIL switches 1−8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.3 Use of the memory card 1−14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3 Connecting to the network 1−16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3.1 General information about PROFINET networks 1−16. . . . . . . . . . . . . . .
1.3.2 Overview of connection technology and network cables 1−18. . . . . . . .
1.3.3 Network interface of the CPX−FB33 1−20. . . . . . . . . . . . . . . . . . . . . . . . .
1.3.4 Network interface of the CPX−FB34 1−21. . . . . . . . . . . . . . . . . . . . . . . . .
1.4 Compliance with protection class IP65/IP67 1−22. . . . . . . . . . . . . . . . . . . . . . . . .
1.5 Pin assignment of power supply 1−23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1. Installation
1−3
Festo P.BE−CPX−PNIO−EN en 0710NH
1.1 General instructions for installation
Warning
Before carrying out installation and maintenance work,
switch off the following:
 compressed air supply
 the operating voltage supply for the electronics/sensors
 the load voltage supply for the outputs/valves.
You can thereby avoid:
 uncontrolled movements of loose tubing
 unexpected movements of the connected actuators
 undefined switching states of the electronic components.
Caution
The CPX bus node contains electrostatically sensitive
components.
·Therefore, do not touch any contacts.
·Observe the handling instructions for electrostatically
sensitive components.
You avoid malfunctions of and damage to the electronics by
doing so.
Note
Use a protective cap or blanking plug to seal unused
connections. You will then comply with protection class
IP65/IP67 (see section 1.4).
Information about fitting the CPX terminal can be found in the
CPX system manual (P.BE−CPX−SYS−...).

1. Installation
1−4 Festo P.BE−CPX−PNIO−EN en 0710NH
Electrical connection and display elements
You will find the following connection and display elements
on the CPX bus node for PROFINET:
1
2
3
4
CPX−FB33 CPX−FB34
22
3
4
2
55 1
1Bus status−specific and CPX−specific
LEDs
2Network connection
CPX−FB33: 2xM12 D−coded female
4−pin
CPX−FB34: 2xPush−pull RJ45 copper
3Cover for DIL switches and
memorycard
4Service interface for the Handheld
(V24)
5Type plate with MAC−ID
Fig.1/1: Connection and display elements on the CPX bus node