Fox F36-522C User manual

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TABLE SAW
FOX Model F36-522C
ASSEMBLY AND OPERATING INSTRUCTIONS
This machine must be connected to an external Dust Extraction Device. Failure to do
so could result in damage to the motor and invalidation of the warranty

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Table saw
FOX MODEL F36-522C
TABLE OF CONTENTS
Safety instructions……………………………………………………………………………………………Page 3
Specific safety instructions for saws……………………………………………………………………….Page 5
Specifications…………………………………………………………………………………………………Page 8
Noise information…………………………………………………………………………………………….Page 8
Electrical connections………………………………………………………………………………………. Page 9
Earthing instructions…………………………………………………………………………………………Page 9
Environmental protection……………………………………………………………………………………Page 10
Symbols……………………………………………………………………………………………………….Page 10
Recommended use…………………………………………………………………………………………. Page 11
Unpacking……………………………………………………………………………………………………. Page 11
Machine description and photos…..……………….……………………………………………………… Page 13
Assembling the base…………………………....………………………………………………………….. Page 17
Assembling the workbench side extensions………………………………………………………………Page 17
Assembling and adjusting the riving knife and blade protection……………………………………….. Page 18
Replacing the bench insert………………………………………………………………………………….Page 18
Replacing the blade………………………………………………………………………………………….Page 18
Assembling and adjusting the rip fence……………………………………………………………………Page 19
Assembling the mitre gauge……………………………………………………………………………….. Page 20
Blade height adjustment handle…………………………………………………………………………… Page 20
Blade angle and lock handle………………………………………………………………………………..Page 20
Adjustment of rip fench length……………………………………………………………………………...Page 20
On/Off switch………………………………………………………………………………………………… Page 21
Saw blade braking…………………………………………………………………………………………...Page 21
Dust extraction………………………………………………………………………………………………. Page 21
Angle crosscut………………………………………………………………………………………………. Page 22
Using the pusher……………………………………………………………………………………………. Page 22
Cross cut and oblique cut…………………………………………………………………………………...Page 23
Composed cut…………………………………………………………………………………………… Page 23
Maintenance…………………………………………………………………………………………………. Page 24
Troubleshooting………………………………………………………………………………………………Page 25
Parts diagram………………………………………………………………………………………….……..Page 26
Parts list……………………………………………………………………………………………….………Page 27
Wiring diagram………………………………………………………………………………………………. Page 28
DART Tool Group Guarantee……………………………………………………………………………… Page 29
Declaration of Conformity…………………………………………………………………………………...Page 30

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ATTENTION :
- Read the instructions for use carefully before using the machine
- This device meets current safety standards for electrical machines.
- Incorrect use may result in injury. Anyone not familiar with the instructions for use should not use the
machine. Keep these instructions for use safe.
SAFETY INSTRUCTIONS
ALWAYS DISCONNECT THE MACHINE FROM THE POWER SOCKET BEFORE ATTEMPTING ANY
MAINTENANCE.
Keep a safe working zone for both staff and equipment. NO CHILDREN must be allowed in the
working zone under any circumstance.
The machine must be always disconnected when not in use. Use the on/off switches on the machine. Always
disconnect the machine by pulling the plug, do not pull the power cord.
Before using the machine, remove all tools used for setup and keep them away from your working zone. Reconnect
the machine. Check that the working zone is clear and that there is plenty room to work with the wood.
Ensure you are in good working position. If the work will produce dust or small pieces, wear safety gear, protective
glasses, gloves, a mask and ear defenders. If you have long hair, tie it up. Do not wear watches or bracelets. Wear
shoes with good grip and remember to never place your fingers too near the blade.
Do not use the machine if you are tired or distracted because you risk injury.
Do not use this machine anywhere containing flammable liquids and/or volatile gases.
1. Keep your working area clean. Untidy working zones and busy workbenches invite injuries.
2. Avoid a dangerous environment. Do not expose machines to rain and not use them in wet places. Ensure your
working zone is well lit. Do not use the machine where there is gas or flammable liquids.
3. Protect yourself from electric shocks. Avoid touching earthed surfaces.
4. Keep children and visitors well away from the working area.
5. Tidy up any tools not in use. When tools are not used, they should be kept in a dry, locked place, out of reach of
children.
6. Do not force the machine. It will work better when used with the pressure it was designed for.
7. Use the correct tools. Do not force a small tool to do the work of a bigger tool. For example, do not use a circular
saw to cut branches or logs.

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8. Wear appropriate clothing. Avoid loose clothing, and remove jewellery which could become caught in moving parts.
Non-slip shoes are particularly recommended when working outside. Keep long hair tied up.
9. Always wear safety glasses. Also wear a mask if operating the machine creates dust.
10. Do not mistreat the power cord. Never use the power cord to pull out the plug. Keep the power cord away from
heat, oil and sharp edges.
11. Do not bend over the machine. Keep your balance at all times.
12. Keep tools in good condition. Clean tools to obtain the best results with them. Follow instructions to grease and
change accessories. Regularly check the power cord and replace it if damaged. Keep handles dry, clean and free
from oil and grease.
13. Disconnect the tool when not in use, before the maintenance and while changing accessories such as blades,
drills, etc.
14. Remove all maintenance tools. Get used to checking that all maintenance tools are removed before using the
machine.
15. Avoid accidentally starting the machine. Make sure that the switch is in the "OFF" position before connecting the
power.
16. When the tool is used outside, use only extension leads designed for outdoor use.
17. Be observant. Use common sense when operating machinery. Do not use the tool when tired.
18. Inspect parts before use. Before continuing to use the tool, inspect any protective parts) which could be damaged
to make sure that they work well. Verify that the moving parts are properly aligned, and are not jammed or broken.
Check the assembly and any other conditions which may affect the correct functioning of the machine. Any
damaged part or guard must be repaired or replaced by an approved after-sales service centre. Do not use the
tool if the switch does not work correctly.
19. Warning: the use of any non-recommended accessory can present a health risk.
20. Have the machine repaired by a qualified person. This machine is built according to relevant safety requirements.
Repairs must only be made by a qualified person using original spare parts, otherwise it may be very dangerous
for the user.
21. Keep these instructions.

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SPECIFIC SAFETY INSTRUCTIONS FOR SAWS
Do not use the saw until it is completely assembled and installed according to the instructions in this manual.
If you are not completely familiar with operating saws, obtain help from a qualified person.
Replace table insert when worn.
Use only saw blades recommended by the manufacturer, which conform to EN 847-1.
When changing the saw blade ensure that the width of the groove cut of the saw blades shall not be less than, and
the thickness of the body of the saw blade shall not me more than the thickness of the riving knife.
Take care that the selection of the saw blade is suitable for the material to be cut.
Wear suitable personal protective equipment when necessary. This could include hearing protection to reduce the
risk of induced hearing loss and respiratory protection to reduce the risk of inhalation of harmful dust.
Wear gloves when handling saw blades and rough material. Saw blades should be carried in a holder whenever
practical.
Do not use High Speed Steel (HSS) blades.
The push stick or push block should always be stored with the machine when not in use.
Only use saw blades for which the maximum possible speed is not less than the maximum spindle speed of the tool
and the material to be cut.
When transporting the machine lift only by handles or solid parts, never use gaurds to move or transport the
machine.
During transportation, the upper part of the saw blade should be covered by the guard.
If you need to use an extension cable, make sure its conductor cross-section is large enough for the saw’s power
consumption. Minimum cross section : 1.0mm2.
After you have switched off the motor, never slow down the blade by applying pressure to its side.
Fit only blades which are well sharpened and have no cracks or deformations.
Faulty saw blades must be replaced immediately.
If you are interrupted while operation the saw, finish what you are doing and switch off the machine before looking
up.
Periodically check that all nuts, bolts and other fixings are properly tightened.
Always ensure that your work is on the table. Never use the tool to cut pieces that are not on the table.
Do not place your hands in awkward positions where one or both may slip suddenly and touch the saw blade.

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When working with a long workpiece, use an additional support such as a saw blade to prevent the blade from
grabbing the work.
When cutting round wood, use clamps that prevent the workpiece from turning on the table.
There must be no nails or other foreign bodies in the part of the workpiece you want to cut.
Never load the machine so much that it slows down and overheats.
Never saw several workpieces simultaneously.
Never remove loose splinters, chips or jammed pieces of wood while the saw blade is running.
To rectify faults or remove jammed pieces of wood, always switch off the machine first and remove the mains plug.
Adjustments, measurements and cleaning jobs are to be performed only when the motor is switched off and the
mains plug removed.
All guards and safety devices have to be refitted immediately after completion of any repairs or maintenance.
The machine may only be used in a closed room when in conjunction with a suitable vacuum extraction system.
The saw must be connected to a 240V socket with a minimum 10A circuit.
Unless otherwise stated in these instructions, damaged safety devices and parts must be repaired or replaced by an
authorised service facility.
This tool complies with relevant safety regulations. Repairs are to be carried out only by qualified electricians at
authorised service centres, using original replacement parts. There is a risk of injury if this not observed.
Rebating or grooving should not be carried out unless suitable guarding, such as a tunnel guard, is fitted above the
table saw.
Saws shall not be used for slotting (stopped groove).
Use the push stick when required. Always use a push stick for ripping narrow stock. Refer to rippling applications in
this instruction manual where use of the push stick is covered in detail.
Always use the saw blade guard and riving knife for every operation, including through sawing. Through sawing
operations are those in which the blade cuts completely through the workpiece when ripping or crosscutting.
Always hold the work firmly against the mitre fence or rip fence.
Never perform any operations "free hand". Always use either the mitre fence or the rip fence to position and guide
the work.
Never stand or have any parts of your body in line with the path of the saw blade.
Keep your hands out of the line of the saw blade.

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Move the rip fence out of the way when crosscutting.
Feed the work into the blade AGAINST the direction of rotation only.
Never use the fence as a cut-off gauge when crosscutting.
Keep these instructions safe.

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SPECIFICATIONS
Motor : 1500W –240V (2hp)
Blade diameter : 250mm
Bore diameter : 30mm
Speed : 5700rpm
Max. cutting capacity at 90° : 75mm
Max. cutting capacity at 45° : 60mm
Dimensions (h x l x d) : 1100x444x625mm
Dimensions inc extensions (h x l x d) : 1100x944x935mm
Weight : 23kg
NOISE INFORMATION
The noise level of the machine is measured according to the standard DIN IN ISO 3744; 11/95, E DIN IN 31201;
6/93, Annex A ISO 7960; 2/95 because the levels of sound pressure exceed 85 dbA during use. Protective measures
against the noise are necessary.
The quoted emission values are calculated according to standards and not related to use in the workplace. Although
there is a correlation between these various levels of emission, it is impossible to draw any conclusion on additional
necessary precautions. Factors having a potential influence on the level of sound transmission in the workplace
include the working time, the size of the room as well as the other sources of noise (e.g. the number of machines
being used, other noisy operations at the same time). The thresholds of sound level vary between countries. For
these reasons, we recommend users to wear ear defenders when using this machine.
Sound pressure level LpA = 99.2dB(A)
Sound power level LWA = 111.1dB(A)
Uncertainty of measurement K = 3dB
The sources of the noise of the saw are : the electric engine and its ventilation system, the blade and the material to
be cut.
We recommend you use ear protection devices.

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ELECTRICAL CONNECTIONS
EXTENSION CORDS
Before using an extension cord, ensure the insulation is not cut or worn. Immediately repair or replace a damaged
or frayed cord.
Length of the extension cord: up to 15m
Dimension of the wire: 3 x 2.5mm2
ATTENTION :
Extension cords must be removed from the work area or located so that they will not get caught in parts, tools or other
objects while using the tool.
ELECTRICAL CONNECTION
Your table saw contains a precision electric engine. It must be connected on an electrical supply of 240V, 50 Hz. If
your machine does not work when it is connected please check your electrical supply.
EARTHING INSTRUCTIONS
In case of malfunction or short circuit, grounding provides a path of least resistance for electric current to reduce the
risk of electric shock. This tool is equipped with a power cord with an earthing conductor and a grounding plug. The
plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes
and regulations.
Do not modify the plug provided. If it does not fit into the outlet, have a proper outlet installed by a qualified electrician.
Improper connection of the grounded equipment can result in a risk of electric shock. The green wire with or without
yellow stripes is the earth wire. If repair or replacement of the power cord is necessary, do not connect the grounding
conductor to a live terminal.
If the earthing instructions are not completely understood, check with a qualified electrician or a person responsible
for maintenance, or if there is any doubt that the tool is properly grounded.
If the power cable is damaged, it must be replaced by the manufacturer, after sales service or similarly qualified
persons in order to avoid a hazard. Do not operate the tool with a damaged power cable.
This tool is intended for use on an electrical circuit with a wall outlet and earthing pin.

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ENVIRONMENTAL PROTECTION
The crossed-out wheeled bin means that within the European Union the product must be taken to separate collection at
the product end-of-life. This applies to your device but also to any enhancements marked with this symbol. Do not
dispose of these products as unsorted municipal waste.
The European directive DEEE concerning the environment, states that iIt is forbidden to dispose of used
electric or electronic devices in household waste.
They must be taken to a compatible recycling facility.
ATTENTION:
The manufacturer reserves the right to change specifications without notice.
Images are supplied for information purposes only. Actual machine and accessories may differ in appearance.
SYMBOLS
Always wear protective goggles when
using this machine.
Read and understand the instruction
manual before using the machine
Always wear a protective mask if the
operation is dusty.
Always wear ear defenders when using
the machine.
Heavy lift. Transporting the machine
requires two people.
Product meets relevant CE standards.

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RECOMMENDED USE
This machine has been manufactured for longitudinal and cross cutting of wood and similar materials. The blade can
be tilted from 0° to 45° and at 0° it can cut up to 73mm, while if the blade is tilted it can cut up to a width of 60mm.
Do not cut wood wider than 73mm.
Do not cut metal, stone, rubber, plastics, chalk, glass wool, etc.
Do not cut stubs or irregular wood pieces.
Do not use this machine for ribbing or moulding.
Only use recommended saw blades.
Do not use it as a portable tool.
Do not modify the machine, the safety and protection devices or the switches.
Never use the machine without protection or safety devices.
Do not use this machine to make blind grooves.
UNPACKING
This package includes :
1. Table saw
2. Mitre gauge
3. Rip fence
4. Pusher
5. Three workbench extensions
6. Four attach bars for workbench extensions
7. Screws for fixing workbench extensions : eight screws and four nuts
8. Suction pipe
9. Two wrenches to change the blade
10. Blade protection
11. Base including :
Four feet
Four crossbars
Four rubber feet
20 step bolts, 20 nuts
Two back supports
Remove the table saw and all parts from the package, check if there are any missing or damaged parts.
If you find any faulty or damaged parts, do not use them as this may endanger the efficiency and safety of the
machine. To change faulty parts, consult an after sales centre.

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To make the table saw work correctly, you must assemble the various parts. A detailed explanation of this follows.
We recommend you read the assembly instructions carefully and follow them to the letter. Once you have assembled
the table saw, in order to use it you must place it on a perfectly plane surface, in a covered, clean, empty and well-
ventilated environment, with a medium level lighting.
IMPORTANT :
Before use, ensure you have removed the transport protection inside the machine. See points 2, 3 and 4 of "Assembly
of the base".

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MACHINE DESCRIPTION AND PHOTOS
1. Workbench
2. Blade protection
3. Pusher
4. Blade
5. Riving knife
6. Workbench insert
7. Rip fence
8. Height adjustment handwheel
9. Blade angle and lock handle
10. Base composed of four feet and four
crossbars
11. On/Off switch
12. Rip fence lock lever
13. Flexible suction pipe
14. Mitre gauge
15. Thumb screw of the blade protection
16. Dust extraction outlet
17. Riving knife lock screw
18. Rip fence’s rail
19. Graduated plate of the rip fence
20. Rip fence support
21. Rip fence profile
22. Rip fence lock knob
23. Profile groove for gixing
24. Profile groove for gixing
25. Mitre gauge adjust knob
26. Lock lever of the bench insert
27. Workbench side extensions
28. Side extension bars x 4
29. Rip fence grooves
30. Rubber feet
31. Base crossbars
32. Table saw feet
33. Blade protection lock hole
34. Mitre gauge grooves

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15

16

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ASSEMBLING THE BASE
CAUTION :
Before any adjustment, repair or maintenance work, and before changing the blade, switch off the machine
and disconnect it from the power supply by removing the plug from the socket.
1. Remove the table saw from the package, turn it upside down and place it on the ground, as shown in Fig. 17,
while protecting it so as not to damage it.
2. Assemble the four feet (Fig. 17, 40) by fixing them to the frame with two hexagonal screws for each foot. You
must screw them in the frame, without fully tightening them.
3. Assemble the four central bars (Fig. 17, 42) with the step bolts and nuts provided, without fully tightening them.
4. Insert the rubber feet (Fig. 17, 43).
5. Turn the table saw and place the base on the ground.
6. Firmly tighten all the screws and nuts as shown in Fig. 18.
ASSEMBLING THE WORKBENCH SIDE EXTENSIONS
1. Assemble the two extensions (Fig. 1, 27) to the bench (Fig. 1, 1) and fix them with screws and bolts without
tightening them.
2. Assemble the bars (Fig. 1, 28) to the frame of the table saw and on the side extension, and fix them with screws
and bolts without tightening them.
3. Adjust the height of the extension, in order that they are perfectly aligned with the workbench.
4. Tighten all the screws firmly as shown in Fig. 20.

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ASSEMBLING AND ADJUSTING THE RIVING KNIFE AND BLADE PROTECTION
1. Unscrew the screw (Fig. 7, 34) and remove the bench insert (Fig. 7, 6).
2. Insert the riving knife (Fig 2, 5) between the two steel plates, by making the knife groove glive in the two joggles
of the fixed plate, and move the mobile plate close by tightening the socket head screw by hand (Fig. 8, 20).
3. Adjust the riving knife so that there is a maximum of 5mm between the blade and the riving knife (see Fig. 12),
and so the knife’s end comes up to the highest tooth (see Fig. 6) and check that the knife is perfectly aligned with
the blade using a square or a ruler.
4. Tighten the socket head screw (Fig. 8, 20) firmly and check the position and the alighment compared to the blade.
5. Re-assemble the bench insert (Fig. 1, 6) and fix it with two screws (Fig. 7, 34).
6. Assemble and fix the protection (Fig. 2, 2) on the knife. The protection works correctly when it rises when pushed
by the wood piece and when it lowers to the workbench after have ended cutting the wood piece.
7. Fix the dust suction pipe (Fig. 1, 13) to the suction outlet of the blade protection as shown in Fig. 3, and to the
outlet (Fig. 2, 16) for the dust extraction.
WARNING :
The blade protection must be (Fig. 2, 2) must be lowered on the piece to be cut before starting cutting.
REPLACING THE BENCH INSERT
If the bench insert (Fig. 1, 6) is worn or damaged, it must be replaced to avoid possible risks.
1. Take the blade protection (Fig. 2, 2).
2. Unscrew the screw (Fig. 7, 34) that holds the insert.
3. Remove the worn or damaged bench insert and replace it with a new one.
4. Replace the lock screws and re-assemble the blade protection.
REPLACING THE BLADE
CAUTION :
Before any adjustment, repair or maintenance work, and before changing the blade, switch off the machine
and disconnect it from any current source by removing the plug from the socket.
1. Remove the insert and the protection as explained before.
2. Raise the blade to its maximum height with the lever (Fig. 4, 8).

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3. Loosen the blade clamping nut by placing a wrench on the nut and the other on the milling of the shaft, as shown
in Fig. 5.
4. Caution : Turn the nut in the rotational direction of the blade.
5. Remove the nut, the lock, external flange and the blade.
6. Clean the two flanges and the blade ; before assembling the blade, ensure that it is suitable for the work you are
performing.
7. Re-assemble the blade, the flange and the lock screw. Be sure that the teeth are oriented towards the user and,
on the back side, downwards.
8. Firmly tighten the lock screw and check that the blade is perfectly aligned with the riving knife, at the correct
distance from it and that it is perfectly free by turning it by hand.
9. Re-assemble the insert and the blade protection and check that it works correctly.
10. Connect the power supply and, before starting to cut, start the table saw for a second to check that there are not
any problems.
ASSEMBLING AND ADJUSTING THE RIP FENCE
The rip fence (Fig. 1, 7) provided with the table saw has two supporting surfaces with different heights.
According to the width of the material to be cut, the rip fence (Fig. 12, 25) must be set as shown in Fig. 11 for thin
wood pieces, and as Fig. 12, 25 for wood pieces of different widths.
To put the rip fence in these two positions you must loosen the two knobs (Fig. 13, 26), take the fence (Fig. 12, 25)
out from the support (Fig. 13, 24), replace the fence in the other groove (Fig. 13, 27 or 31), and again lock the two
knobs (Fig. 13, 26).
The rip fence (Fig. 12, 25) can be assembled as in Fig. 13, on the right side of support (Fig. 13, 24), or on the left
side by inverting the position of the screws and of the knobs (Fig. 13, 26). This allows you to assemble the rip fence
both on the right and on the left side of the blade.
The rip fence must be used to cut longitudinally.
1. Assemble the rip fence.
2. Loosen the lock handle (Fig. 1, 12).
3. Place the rip fence on the extruded section (Fig. 1, 22).
4. Place it at the desired distance from the blade, by using the lens and the graduated plate located on the extruded
section (Fig. 1, 22), and lock it be lowering the handle (Fig. 1, 12).
5. Cut as illustrated in Fig. 21, while keeping the wood piece perfectly leant on the rip fence.

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ASSEMBLING THE MITRE GAUGE
You can use the mitre gauge to cut crosswise.
1. Insert the mitre gauge in the groove (Fig. 9, 49).
2. Loosen the knob (Fig. 9, 32), choose the desired angle and tighten the knob.
3. Keep the wood piece perfectly straight and proceed to cut.
BLADE HEIGHT ADJUSTMENT HANDLE
By turning the handle (Fig. 4, 8), the saw blade can be raised or lowered compared to the workbench, thus changing
cutting depth from 0mm to the maximum cutting height of 73mm.
1. To increase cutting depth, turn the handle anti-clockwise.
2. To decrease cutting depth, turn the handle clockwise.
BLADE ANGLE AND LOCK HANDLE
Fig. 4, 9 shows the handle that can be used to tilt the blade from 0° to 45°.
1. Turn the internal handle clockwise to tilt the blade up to 45° and anti-clockwise to bring it to 0°.
2. After choosing the desired angle by using the graduated plate located on the side of the table saw, tighten lever
(Fig. 16, 51) by hand to lock the blade.
ADJUSTMENT OF RIP FENCE LENGTH
To prevent the wood piece from unjamming during cutting, and to prevent it from jumping towards the user, the end
of the rip fence (Fig. 13, 25) must be placed correctly.
The back end of the rip fence should always end on an imaginary line that, from the centre of the blade, goes as far
as the back side, with an inclination of 45°, as shown in Fig. 10.
Every time the wood piece’s width is different, you must check the longitudinal position of the rip fence.
To adjust the rip fence :