Galvin Engineering CliniMix Lead Safe 100.00.71.00 Instruction sheet

1
Version 2, 31 July 2020, 1 of 18
Version 2.1, 31st July 2020, 1 of 18
Doc. No. 07-06.69
CliniMix
®
Lead Safe™
Hob Mounted Thermostatic
Progressive Basin Mixer - Lever
PRODUCT CODES:
- 100.00.71.00
TABLE OF CONTENTS
1.0 INTRODUCTION 1
2.0 SAFETY 2
3.0 DESCRIPTION 2
4.0 DIMENSIONS 2
5.0 WATER SUPPLY CONDITIONS 3
6.0 INSTALLATION 4
7.0 COMMISIONING 6
8.0 OPERATION 8
9.0 SERVICING 9
10.0 MAINTENANCE 11
11.0 DISINFECTION 13
12.0 WARRANTY 15
13.0 TROUBLESHOOTING 16
14.0 APPENDIX 17
1.0 INTRODUCTION
The CliniMix
®
Lead  Hob Mounted Thermostatic Progressive Basin Mixer - Lever is a high-
performance thermostatic mixing valve suitable for a wide range of applications. The valve is designed to
. Thermostatic Mixing Valves - Materials, Design and 
The mixing valve has the following features:
−Complies with the requirements of AS4032.4 Thermostatic Mixing Valves.
−Provides high stability of mixed water temperature even under changing inlet conditions.
−Ensures rapid shut down of mixed outlet flow in the event of hot or cold water supply failure.
−Designed for quick and simple in-situ servicing.
−Suitable for installation into AS3500 compliant systems with hot water temperature as low as 55°Celsius.
−Fitted with tamper resistant temperature adjustment mechanism.
−Cool touch, non-conductive design in the hot side of the body, which minimises the risk of burns.
−Round smooth design to facilitate easy cleaning.
−Self-draining spout design.
−Hot water disinfection available without removing tap.
IMPORTANT: All GalvinCare®mental health taps are tested in accordance with AS/NZS 3718 and leave
our premises in good working order. Document to be read in conjunction with CliniMix® Progressive
Thermostatic Mixing Valve manual.



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Version 2.1, 31st July 2020 , 2 of 18
2.0 SAFETY
The CliniMix®Thermostatic Progressive Mixing Valve is a high-performance valve designed to give stable
and dependable operation, provided it is installed, commissioned, operated and maintained as per the
recommendations outlined in this manual. It should be noted however that this valve should not be
considered as an alternative to adequate supervision and duty of care during its use and operation.
Note: The mixing valve, inlet controls, pipe work and the surrounding area may become hot when installed which
may cause burn injuries. Precautions should be taken to ensure that these surfaces cannot cause such injuries.
3.0 DESCRIPTION
This manual covers the CliniMix
®
 Hob Mounted Thermostatic Progressive Basin Mixer - Lever.
These are designed to provide water from ambient cold up to a safe maximum temperature for hand
washing. This mixing valve is supplied with integral isolating valves, strainers, check valves and flow
regulators.
The hot side of the body and the inlet is insulated to ensure the body surface is maintained at a safe
temperature when the fitting is in operation.
Avoid using heat for soldering near the mixer inlets to prevent damage to internal components.
The CliniMix
®
Hob Mounted Thermostatic Progressive Basin Mixer Lever is manufactured from
Lead Safe* DR Brass.
*
Water Act (SDWA) and the relevant Uspect to the

4.0 DIMENSIONS
If the mounting hole does not already
exist, mark out and drill the hole in the
bench/trough, as shown in rough-in
dimensions.

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Version 2.1, 31st July 2020 , 3 of 18
Table 1. Technical Information
5.0 WATER SUPPLY CONDITIONS
INTRODUCTION
This CliniMix
®
 Hob Mounted Thermostatic Progressive Basin Mixer - Lever is manufactured to the
highest standards. When installed the supply conditions detailed below must be observed.
SUPPLY REQUIREMENTS
This mixer is designed to be installed on all types of plumbing systems.
Hot and cold water supply pressures should be reasonably balanced; however, the mixer will function within
specification on unequal pressures up to 10:1.
The mixer has integral isolating valves which permit servicing of the strainer, check valve/flow regulator and
thermostatic cartridge. They are also used for thermal disinfection.
The minimum pressure for the correct thermal operation is 20kPa. However, to achieve an acceptable flow
performance at very low pressures it may be necessary to remove the combined check valve and flow
regulators and replace them with simple check valves.
Supply Water Temperature Range (°C)
Min
5
Max
85
Maximum Static Pressure (kPa)
1000
Working Pressure Range (kPa)
Min
20
Max
500*
Permitted Supply Pressure Variation
10:1
Table 2. Water supply conditions
*Tapware must be installed in accordance with the provisions of AS/NZS 3500. Installations not complying with AS/NZS 3500 may void the
product and performance warranty provisions.
4.1 TECHNICAL DATA
Inlet
 Female
Outlet
Flow Straightener
Headwork
Thermostatic
mixing valve
Working Pressure Range (kPa)
Min
20
Max
500
Working Temperature Range (°C)
Min
5
Max
85
Adjustable Temperature Range (°C)
Min
35
Max
48
Minimum Temperature Differential (between the supply and the outlet temperature) (°C)
10
Factory Set Thermostatic Temp. (°C)
41
Maximum Static Pressure (kPa)
1000
Minimum Flow Rate for Stable Outlet Temperature (LPM)
6
Nominal Flow Rate (LPM)
8
Finish
Chrome
NOTE: Galvin Specialised continually strive to improve their products. Specifications may change without notice.

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Version 2.1, 31st July 2020 , 4 of 18
6.0 INSTALLATION
The CliniMix®Thermostatic Progressive Mixing Valves must be installed using the appropriate Standard,
Code of Practice and legislation application to each state and following the details outlined in this section.
The CliniMix®Thermostatic Progressive Mixing Valves must be installed by a licensed plumber, or where
applicable, a licensed plumber who has undertaken T.A.F.E. training in Thermostatic Mixing Valves.
Note: To effectively control microbial hazards during system design, installation, commissioning and
maintenance, the requirements outlined in AS/NZ3666 and local legislation shall be adhered to.
If the valve is not installed correctly then it will not function correctly and may put the user in danger. It may
also void the warranty of the valve.
Prior to the installation of the valve, the system must be checked to ensure that the system operating
conditions fall within the recommended operating range of CliniMix®Progressive Thermostatic Mixing Valve.
If the hot water supply temperature is greater than 90° Celsius, the valve may be damaged. If the temperature
of the hot water will rise above 90° Celsius a suitable temperature limiting valve must be fitted to the hot water
supply, prior to the inlet fittings. This temperature limiting valve must be installed as per the 
instructions. It is important that both inlet dynamic supply pressures are 500kPa or less. If either supply
pressure exceeds 500kPa then a suitable pressure reducing valve must be fitted prior to the inlet control
valve to reduce the pressure to an acceptable limit.
These pressure reducing valves must be installed as per the  instructions. To achieve optimum
performance from the valve it is recommended that the inlet pressures are balanced to within 10% of each
other.
The water quality conditions should be checked to ensure they do not exceed the limits as listed in AS3500.4,
Section 3.7.1. If they do exceed these limits, then it will be necessary to install a water softener or water
treatment device.
INSTALLATION COMPLIANCE: Galvin Specialised products must be installed in accordance with these
installation instructions and in accordance with AS/NZS 3500, the PCA and your local regulatory requirements.
Water and/or electrical supply conditions must also comply to the applicable national and/or state standards.
Failing to comply with these provisions shall void the product warranty and may affect the performance of the
product.
6.1 MOUNTING DETAILS
1. If the mounting hole does not already exist, mark
out and cut the hole in the bench/trough (see
section 4.0).
2. Fit the tap to the basin 
and nut. Ensure the rubber washer is fitted between

correct position and fully tighten the nut. Make sure
the O-ring in the base has not dropped out and is in
contact with basin top.

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Version 2.1, 31st July 2020 , 5 of 18
3. Install supplied isolating valves to wall spouts.
Unscrew the non-return valves/strainers from the
flexible hoses and screw them down on the
insolating valves. Attach flexible hoses to the tap
and connect to hot and cold water supply,
ensuring they correspond to the markings on the
bottom of the tap.
4. Turn the mixer on and test operation. Commission as
per instruction.
6.2 HANDLE POSITIONING
1. Fully open valve (anti-clockwise).
2. Remove the handle assembly. To prevent damage,
carefully prise off plastic indicator from the handle.
(Use a small flat bladed screwdriver if necessary).
Use 4mm Hex key to remove holding screw.
3. Refit handle onto spline as shown.
4. Fit handles screw & tighten with a 4mm Hex Key.
Finally, fit cover cap to handle.
5. Rotate handle clockwise to closed position. Handle
should stop in approximate position shown.
