GE Druck DPI611 User manual

GE
Measurement and control
© 2014 General Electric Company. All Rights Reserved. pecifications are
subject to change without notice. GE is a registered trademark of General
Electric Company. Other company or product names mentioned in this
document may be trademarks or registered trademarks of their respective
companies, which are not affiliated with GE.
Druck DPI611
Portable Pressure Calibrator
User Manual – K0571

GE
Measurement and control
Revision History
This document supersedes all previously issued versions, providing new or revised
information. The most recent publication can be determined by comparing the last
three characters at the end of the part number and the date issued.
DPI 611 P
ortable P
ressure Calibrator User Manual
Part umber: K0571
Revision
Level
Date
Issued General Description of Changes
Issue 1
13/08
/14
Initial release

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User Manual Druck DPI611
Contents
1 INTRODUCTION......................................................................................................................................... 7
1.1 EQUIPMENT IN THE BOX ........................................................................................................ 7
1.2 OB ERVANCE OF THE U ER MANUAL ........................................................................... 7
1.3 GENERAL AFETY PRECAUTION ...................................................................................... 7
1.4 GENERAL WARNING .............................................................................................................. 8
1.5 ELECTRICAL WARNING ......................................................................................................... 9
1.6 PRE URE WARNING ......................................................................................................... 10
1.7 OVERVOLTAGE CATEGORY ................................................................................................ 11
1.8 PREPARING THE IN TRUMENT ........................................................................................ 11
1.8.1 Initial Checks ................................................................................................................... 11
1.8.2 Install the Battery ......................................................................................................... 12
1.9 PART .............................................................................................................................................. 13
1.9.1 Test Port ............................................................................................................................. 14
1.9.2 Pneumatic Pressure Release Valve .................................................................. 15
1.10 ELECTOR ..................................................................................................................................... 15
1.10.1 Pump.................................................................................................................................... 16
1.10.2 Volume Adjuster ........................................................................................................... 16
1.11 ACCE ORIE : ............................................................................................................................ 17
1.11.1 Carry Case (P/N IO611-CA E-1) .......................................................................... 17
1.11.2 Rechargeable Battery pack (P/N IO611-BATTERY) ................................. 17
1.11.3 Mains Adaptor (P/N IO620-P U) ......................................................................... 17
1.11.4 U B Cable (P/N IO620-U B-PC) ........................................................................... 17
1.11.5 IDO to U B Converter (P/N IO620-IDO -U B) ......................................... 17

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1.11.6 U B to R 232 Cable (P/N IO620-U B-R 232) ........................................... 17
1.11.7 Dirt Moisture Trap (P/N IO620-IDT621) ........................................................... 18
1.11.8 Pneumatic Hose ........................................................................................................... 18
1.11.9 Pressure Adaptor set ................................................................................................. 19
1.11.10 Comparator Adaptor (P/N IO620-COMP) ................................................ 19
1.12 DRUCK DPI611, MODE ....................................................................................................... 20
1.12.1 Power ON .......................................................................................................................... 20
1.12.2 Power OFF ........................................................................................................................ 20
1.12.3 Power up from tandby Mode ............................................................................ 21
1.13 NAVIGATION ............................................................................................................................... 21
1.13.1 et Date, Time and Language ............................................................................. 22
1.13.2 Themes ............................................................................................................................... 22
1.13.3 DRUCK DPI611 Manual ............................................................................................ 22
1.14 OFTWARE AND FIRMWARE UPGRADE .................................................................. 22
1.14.1 Viewing oftware Revision..................................................................................... 22
1.14.2 Upgrading the oftware .......................................................................................... 23
1.14.3 Upgrade the Application oftware ................................................................... 23
1.14.4 Upgrade the Operating ystem and Boot Loader oftware. .......... 23
1.15 MAINTENANCE .......................................................................................................................... 24
1.15.1 Cleaning ............................................................................................................................. 25
1.15.2 Replace the Batteries ................................................................................................ 25
1.16 IN TRUMENT RETURN .......................................................................................................... 25
1.16.1 Returned Material Procedure ............................................................................... 25
1.16.2 afety Precautions ...................................................................................................... 25
1.16.3 Important Notice .......................................................................................................... 26
1.16.4 Instrument Disposal in the European Union .............................................. 26

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1.16.5 For more information contact ............................................................................. 26
1.17 ENVIRONMENT .......................................................................................................................... 26
1.18 MARK AND YMBOL ......................................................................................................... 27
2 OPERATION ............................................................................................................................................ 28
2.1 PNEUMATIC PRE URE OPERATION ......................................................................... 28
2.1.1 Introduction ..................................................................................................................... 28
2.1.2 Release the Pressure ................................................................................................. 28
2.1.3 Attach/Remove the device under test ........................................................... 28
2.1.4 Vacuum or Pressure Operation .......................................................................... 30
2.2 CALIBRATOR OPERATION ................................................................................................. 31
2.2.1 Basic Calibrator Operation .................................................................................... 31
2.2.2 et the Function Utility Options .......................................................................... 38
2.2.3 Measurement Display Options ............................................................................ 42
2.2.4 Example Procedures .................................................................................................. 43
2.3 PRE URE CALIBRATION..................................................................................................... 48
2.3.1 et up a Leak Test ....................................................................................................... 49
2.3.2 et the Pressure Module to Zero ........................................................................ 51
2.3.3 Error Indications ........................................................................................................... 51
2.4 MEA URE PRE URE: IDO Option ............................................................................... 52
2.4.1 IDO Option Assembly Instructions ................................................................. 52
2.4.2 IDO Function Procedures ..................................................................................... 53
3 DATA LOGGING OPERATION .......................................................................................................... 54
3.1 ET-UP ............................................................................................................................................ 55
3.2 OPERATION.................................................................................................................................. 57
3.3 FILE REVIEW ................................................................................................................................ 57
3.4 FILE MANAGEMENT ................................................................................................................ 58

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3.4.1 Transfer .............................................................................................................................. 58
3.4.2 Erase .................................................................................................................................... 59
3.4.3 Memory tatus .............................................................................................................. 59
3.5 DATA FORMAT ........................................................................................................................... 59
4 DOCUMENTATION ................................................................................................................................ 61
4.1 ANALY I ...................................................................................................................................... 61
4.2 ET-UP ............................................................................................................................................ 62
4.2.1 Define the Reference Channel ............................................................................ 62
4.2.2 Define each Input Channel .................................................................................... 63
4.3 ANALY I FUNCTION............................................................................................................. 64
4.4 RUN PROCEDURE .................................................................................................................... 65
4.4.1 equence to Upload and Download file ....................................................... 66
5 CALIBRATION ........................................................................................................................................... 67
5.1 GENERAL ....................................................................................................................................... 67
5.2 CALIBRATION CHECK ............................................................................................................ 67
5.3 CALIBRATION ADJU TMENT .......................................................................................... 68
5.4 BEFORE TARTING .................................................................................................................. 68
5.5 PROCEDURE : CURRENT (measure) ............................................................................. 70
5.6 PROCEDURE : CURRENT (source).................................................................................. 71
5.7 PROCEDURE : DC mV/Volts (measure) ...................................................................... 72
5.8 PROCEDURE : DC Volts (source) .................................................................................... 74
5.9 PROCEDURE : PRE URE INDICATOR ........................................................................ 75
5.10 PROCEDURE : IDO UPM ................................................................................................... 76
6 GENERAL PECIFICATION ................................................................................................................ 77
7 MANUFACTURER ................................................................................................................................... 79

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User Manual Druck DPI611
1I TRODUCTIO
The Druck DPI611 is a battery-powered instrument for performing
pressure and electrical calibration operations. The Druck DPI611 also
supplies the power and user interface functions for all optional items.
1.1 EQUIPME T I THE BOX
The following items are supplied with the Druck DPI611:
•tandard AA size batteries
•1/8” NPT & B P pressure adaptors
•et of four test leads
•afety and Quick tart Guide
•tylus
1.2 OBSERVA CE OF THE USER MA UAL
This manual contains safety and battery installation information for
the Druck DPI611. It is the responsibility of the customer, to make sure
that all personnel operating and maintaining the equipment are
correctly trained and qualified. Before operating or using the
equipment read and obey all sections, including all WARNING and
CAUTION given in the Quick tart Guide.
1.3 GE ERAL SAFETY PRECAUTIO S
Read and obey all the operator's local health and safety regulations
and safe working procedures or practices. When doing a procedure or
task.
•Use only the approved tools, consumable materials and
spares to operate and maintain the equipment.
•Read and obey all applicable WAR I G signs.

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•Make sure that:
a) All work areas are clean and clear of unwanted tools,
equipment and materials.
b) All unwanted consumable materials are discarded in
accordance with local health and safety and
environmental regulations.
1.4 GE ERAL WAR I GS
•It is dangerous to ignore the specified limits for the instrument
or its related accessories. This can cause injuries.
•If the equipment is used in a manner not specified by the
manufacturer, the protection provided by the equipment may
be impaired.
•Do not use the instrument in locations with explosive gas,
vapor or dust. There is a risk of an explosion.
•Make sure all equipment is serviceable.
•Use equipment only for the purpose for which it is provided.
•Wear all applicable Personal Protective Equipment (PPE).
•Do not use sharp objects on the touch-screen.

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1.5 ELECTRICAL WAR I GS
•The DC input to the DPI611 is rated at 5V (+/-5%) 4 Amps.
•External circuits should have appropriate insulation to the
mains.
•To prevent electrical shocks or damage to the instrument, do
not connect more than 30V CAT I between the terminals or
between the terminals and the ground (earth).
•This instrument uses standard AA size batteries. To prevent an
explosion or fire do not short circuit.
•The power supply input range to the optional power supply
unit is 100 – 260Vac, 50 to 60Hz, 250mA, installation category
CAT II.
•When using the optional power supply unit as position the
power supply so as not to obstruct the supply disconnecting
device.
•Note that the operating and storage temperature range of
the optional P U does not match that of the DPI611. Mains
P U operating temperature range 0°C to +40°C, storage
temperature range -40°C to +70°C.
•To make sure the display shows the correct data, disconnect
the test leads before power is set to O or changing to
another measure or source function.
•Keep the leads free from all contaminants.

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1.6 PRESSURE WAR I GS
•ome liquid and gas mixtures are dangerous. This includes
mixtures that occur because of contamination. Make sure
that the equipment is safe to use with the necessary media.
•It is dangerous to attach an external source of pressure to a
DPI611 pressure station. Use only the internal mechanisms to
set and control pressure in the pressure station.
•To prevent a dangerous release of pressure, isolate and bleed
the system before disconnecting a pressure connection.
•To prevent a dangerous release of pressure, make sure that
all the related pipes, hoses and equipment have the correct
pressure rating, are safe to use and are correctly attached.
•To prevent damage to the DPI611 calibrator, only use it within
the specified pressure limits.
•Do not exceed the maximum pressures stated in the
appropriate component manual for the unit under test.
•Reduce pressure at a controlled rate when venting to
atmosphere.
•Carefully de-pressurize all pipes to atmospheric pressure
before disconnecting and connecting to the unit under test.
•Observe absolute cleanliness when using the instrument.
•evere damage can be caused if equipment connected to this
instrument is contaminated.