GE Druck DPI 620-IS User manual

Page 1 of 98 K0460 Issue 1
CERTIFICATE RELATED DRAWING
NOT TO BE MODIFIED WITHOUT
THE APPROVAL OF THE CERTIFICATION ENGINEER
DPI 620-IS
Advanced Modular Calibrator
User Manual
K0460
Pressure measurement
for research & industry
Druck Limited
Fir Tree Lane
Groby
Leicester LE6 0FH
England
Tel: [phone]
APPROVED: M T CONCANNON
CERTIFICATES: Baseefa10ATEX0010X
Baseefa10ATEX0012X
IECEx BAS 10.0002X
IECEx BAS 10.0004X

Druck Limited 2010
This document is the property of Druck Limited and may not, either in part or whole, be copied or otherwise rep
roduced,
communicated in any way to third parties, nor stored in any data processing system, without the express written authority of
Druck Limited.

Page 2 of 98 K0460 Issue 1
Amendment Record
Iss No Date C/N No Originator Typed Workflow
No.
Amendments
1 21/07/10 N/A Robert Lee Robert Lee 149146 New document
Approvals
Engineering
G DOCHERTY
Engineering (Certification)
M CONCANNON
Marketing
M SHELTON
Technical Communications
R LEE

Page 3 of 98 K0460 Issue 1
Print Instructions: K0460
•Finished Size: A5 Portrait (148 x 210 mm)
• Print in colour throughout (covers + text), saddle stitched.
• Cover to 285 gsm, content to 100 gsm.
THIS HARDCOPY IS NOT TO BE USED AS CAMERA COPY.

Page 4 of 98 K0460 Issue 1

GE
Measurement & Control Systems
Druck DPI 620-IS
advanced modular calibrator
user manual - K0460

Issue 1
ii
Quick reference data
Copyright © 2010 General Electric Company. All rights reserved.
Trademarks Microsoft and Windows are either registered trademarks or
trademarks of Microsoft Corporation in the United States and/or
other countries.
HART®is a registered trademark of the HART
Communications Foundation.
All product names are trademarks of their respect ive
companies.
A1.1 DPI 620-IS: Channel 1 (CH1)
Measure (M) / Source (S) / Power (P)
±30 V (M) ±55 mA (M)
0 to 12 V (S) 0 to 24 mA (S)
±2000 mV (M) 8 RTDs (M/S): Pt1000, Pt500, Pt200, Pt100(385),
0 to 2000 mV (S) Pt50, D 100, Ni 100, Ni 120
0 to 4000 Ω(M/S) 12 Thermocouples (M/S): K, J, T, B, R, S, E, N, L, U, C, D
0 to 5 kHz (M/S)
Switch (M)
Pulse counting and
sourcing up to 5k.
A1.2 DPI 620-IS: Channel 2 (CH2)
±30 V (M) 0 to 20 mA (S)
±2000 mV (M) 24 V nominal; maximum: 20 mA
±55 mA (M) Switch (M)
A1.3 DPI 620-IS + MC 620-IS + PM 620-IS
Pressure* (M)
Gauge: 25 mbar to 200 bar (0.36 to 3000 psi).
Absolute: 350 mbar to 1000 bar (5 to 15000 psi).
Note: Maximum pneumatic pressure: 500 bar (7250 psi).
*Caution: To prevent damage to the PM 620-IS module, only use it within the specified
pressure limit on the label.

[EN] English - K0460 Safety iii
Issue 1
Safety Before using the instrument, read and understand all the
related data. This includes: the applicable local safety
procedures, this publication, and the instructions for any
accessories/options/equipment.
General warnings WARNING
•It is dangerous to ignore the specified limits for the
instrument or its related accessories. Do not use the
instrument or accessory if it is not in its normal
condition. Use the applicable protection and obey all
safety precautions.
Electrical warnings •To prevent electrical shocks or damage to the
instrument, do not connect more than 30V between the
terminals, or between the terminals and the ground
(earth).
•This instrument uses a Ni-MH battery pack. To prevent
an explosion or fire, do not short circuit, do not
disassemble, keep it safe from damage. For operating
conditions, see Table 11-1.
•To prevent battery leakage or heat generation, only use
the battery charger and power supply in the
temperature range 0 to 40°C (32 to 104°F). For
operating conditions, see Table 11-1.
•To make sure the display shows the correct data,
disconnect the test leads before setting the power to on
or change to another measure or source function.
Pressure warnings When using a pressure option with the DPI 620-IS calibrator,
these warnings are also applicable:
•Some liquid and gas mixtures are dangerous. This
includes mixtures that occur because of contamination.
Make sure that the equipment is safe to use with the
necessary media.
•Pressurized gases and fluids are dangerous. Before
connecting or disconnecting pressure equipment,
safely release all the pressure.
•To prevent a dangerous release of pressure, make sure
that all the related pipes, hoses and equipment have the
correct pressure rating, are safe to use and are
correctly attached.

Issue 1
iv Safety K0460 - [EN] English
•It is dangerous to attach an external source of pressure
to a PM 620-IS series pressure station. Use only the
specified mechanisms to set and control the pressure
in the pressure station.
Cautions To prevent damage to the display, do not use sharp
objects on the touch-screen.
To prevent damage to the PM 620-IS module, only use it
within the specified pressure limit on the label.
Before starting an operation or procedure in this publication,
the user must have the necessary skills (if necessary, with
qualifications from an approved training establishment). Follow
good engineering practice at all times.
Marks and symbols
on the instrument Complies with European
Union directives
Warning - refer to the
manual
Read the manual USB port: Mini type B
connector
Ground (Earth) ON/OFF
Do not dispose of this product as household waste. Refer to
Chapter 9 (Maintenance procedures).
More marks and symbols are specified in this manual: electrical marks,
display symbols (Chapter 1); pressure related marks and symbols
(Chapter 4).

[EN] English - K0460 Overview v
Issue 1
Overview The intrinsically safe, advanced modular calibrator (AMC) is
part of a set of hand-held modules that can be quickly put
together to include a wide range of calibrator functions.
Advanced modular calibrator, DPI 620-IS (this user
manual): This is a battery-powered instrument for electrical
measure and source operations and HART® communications;
see Table A1 (front cover). It also supplies the power and user
interface functions for all the add-on modules. Use the
touch-screen to display up to six different parameters.
Pressure module carrier, MC 620-IS (this user manual):
This attaches to the DPI 620-IS calibrator to make a fully
integrated pressure indicator instrument. To measure and
display pneumatic or hydraulic pressures, up to two
interchangeable pressure modules can be used at a time.
When not in use fit blanking device (part number 191-369).
Pressure modules, PM 620-IS (this user manual):
Optional item. These modules attach to the pressure module
carrier (MC 620-IS) or to a pressure station (PV 62x-IS) to give
the DPI 620-IS calibrator the necessary pressure measurement
functionality. They are fully interchangeable “plug and play”
modules with no initial set-up or user calibration.
Pressure stations, PV 62x-IS (user manual - K0462:
Optional item. To make a fully integrated pressure calibrator,
attach the DPI 620-IS calibrator to one of the three pressure
stations:
•two pneumatic pressure stations gives an accurate and
controlled pressure and vacuum conditions:
PV 621-IS: -950 mbar to 20 bar (-13.5 to 300 psi) version
PV 622-IS: -950 mbar to 100 bar (-13.5 to 1500 psi) version
•one hydraulic pressure station gives an accurate and
controlled hydraulic pressure conditions:
PV 623-IS: 0 to 1000 bar (15000 psi)
The advanced modular calibrator (AMC-IS) and the pressure
module (PM 620-IS) are part of a set of hand-held modules that
can be quickly put together to include a wide range of calibrator
functions.
To give the attached equipment overpressure protection, there
are pressure relief valves (PRV) available for all the pressure
stations.
DPI 620-IS
MC 620-IS
PM 620-IS
Pressure calibrator

Issue 1
vi Summary of functions K0460 - [EN] English
Software (this user manual): The DPI 620-IS calibrator
includes the following software:
Other accessories and options: For part numbers (P/N),
refer to Section 1.4 (Accessories).
Summary of
functions
This table gives a summary of the available functions with the
DPI 620-IS calibrator.
•documenting software •HART® communications software
DPI 620-IS - Calibrator functions
Function
Easy to read, Active Matrix Organic Light Emitting Diode Display in colour.
No keys: the touch-screen has large buttons for finger operation.
Rechargeable NiMH battery with enhanced power control for prolonged
battery life.
*Measure current (mA), voltage (Volts/mV), frequency (Hz/pulse count).
* Supply current (mA), voltage (Volts/mV), frequency (Hz/pulse count).
* Measure/simulate:
- a Resistance Temperature Detector (RTD): Ωor °C/°F
- a thermocouple (TC): mV or °C/°F
- a resistor (Ω)
Cold Junction (CJ) compensation: Automatic/Manual.
Step/Ramp functions: Automatic/Manual.
Switch test and condition indicator (open/closed).
Language selection (see Section 2.8 (Menu sequence)).
Universal Serial Bus (USB) communications ports: For computer
communications, external modules.
†Windows®CE operating system.
** Measure pressure/Leak test: See pressure accessories.
Documenting software to give an analysis of a device calibration.
Set-up function to save and recall personal settings, instrument calibration
settings and other standard instrument operations.

[EN] English - K0460 About this manual vii
Issue 1
About this manual This user manual is set up for use on a computer or similar
device that has the necessary software to read a Portable
Document Format (PDF) file.
It is supplied as a PDF on a compact disc (CD) but can be
copied or saved onto a computer or similar device that has the
necessary PDF software.
To navigate between related items of information, the user
manual includes cross references and links (shown in blue); for
example:
Note: Moving the PDF software cursor over an item that has a
link, the cursor symbol normally changes.
Click on a link, and the PDF software shows the applicable
page. To help navigate through the links use, the PDF software
which usually includes these buttons:
Previous view: To go back to a previous page selection.
Next view: In a sequence of page selections, this moves
forward to the next page.
Note: Different software versions have different buttons. In
some versions, it is also necessary to set up the “View” to
include these “Tools” in the “Page Navigation Toolbar”; refer to
the PDF software documentation.
HART®(Highway Addressable Remote Transducer) communications
software to set up and calibrate devices that use the HART field
communications protocol.
Other functions: Hold, maximum/minimum/average, filter, tare, adjustable
backlight, alarm indication (on the display), automatic power off.
* Refer to the datasheet
** Optional item
† Factory configured
DPI 620-IS - Calibrator functions (Continued)
Function
•text cross references: ... Figure 1-1; Table 11-1; Chapter 1;
Section 1.4 (Accessories)
Example
buttons:

Issue 1
viii About this manual K0460 - [EN] English

[EN] English - K0460 Table of Contents ix
Issue 1
Table of Contents
Quick reference data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ii
Trademarks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ii
Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .v
Summary of functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vi
About this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vii
Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ix
Chapter 1: Instrument parts, accessories and options
1.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.2 The instrument. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.3 The display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
1.4 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Chapter 2: Prepare the instrument
2.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.2 Initial checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.3 Initial procedures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.4 Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.5 The battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2.5.1 Battery condition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2.5.2 Install the battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2.5.3 Charge the battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
2.5.4 Charge times . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
2.5.5 Operating time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
2.6 Power on or off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
2.7 Display operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
2.7.1 Change items in a list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
2.7.2 Change numeric values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
2.7.3 Enter text . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
2.7.4 Maximise/minimise a window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
2.8 Menu sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
2.8.1 Procedure to set the basic operations: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
2.8.2 Procedure to see the instrument status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
2.8.3 Procedures to make Task selections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
2.8.4 Set a function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
2.8.5 Set the units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
2.8.6 Set up a utility:Maximum/Minimum/Average example . . . . . . . . . . . . . . . . . 2-12

Issue 1
x Table of Contents K0460 - [EN] English
2.9 Measure and source operations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
2.9.1 Set the Process options (measure) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
2.9.2 Set the Automation options (source) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16
2.9.3 Set the Observed settings (source) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17
2.10 The Advanced menu options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18
2.10.1 Advanced: Calibration options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18
2.10.2 Advanced Setup options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19
2.11 The Help menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-20
Chapter 3: Electrical and IDOS operations
3.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.2 Measure and source operations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.2.1 Procedure overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.2.2 Example procedure: Measure or source current . . . . . . . . . . . . . . . . . . . . . . 3-2
3.2.3 Example procedure: Measure DC voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
3.2.4 Example procedure: Source DC voltage (CH1) . . . . . . . . . . . . . . . . . . . . . . . 3-3
3.2.5 Example procedure: Measure or source frequency signals . . . . . . . . . . . . . . 3-4
3.2.6 Example procedure: Measure or simulate an RTD (or Resistance) . . . . . . . . 3-5
3.2.7 Example procedure: Measure or simulate a thermocouple (or TC mV) . . . . . 3-6
3.2.8 Example procedure: Switch test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
3.3 Error indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Chapter 4: Pressure indicator operation (MC 620-IS)
4.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.2 Parts and assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.2.1 Assembly instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4.3 Pressure connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4.3.1 Procedure (to attach external equipment) . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4.4 Measure pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
4.4.1 Procedure overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
4.4.2 Set-up a Leak Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
4.4.3 Set the pressure module to zero. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
4.4.4 Example procedure: Measure pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
4.5 Error indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Chapter 5: Instrument communications
5.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5.2 Connect to a computer (USB). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

[EN] English - K0460 Table of Contents xi
Issue 1
Chapter 6: Datalog operation
6.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6.2 Set-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6.3 Data Logging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
6.4 Data handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
Chapter 7: Documenting functions
7.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
7.2 Analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
7.3 Run a procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Chapter 8: HART®device operations
8.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
8.2 About HART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
8.3 HART Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7
8.3.1 Power supply from the calibrator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7
8.3.2 External loop power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8
8.3.3 Communicator attached to a network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9
8.3.4 Failed to find device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10
Chapter 9: Maintenance procedures
9.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
9.2 Clean the unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
9.3 Replace the batteries. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
Chapter 10: Calibration procedures
10.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
10.2 Before starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
10.3 Selection sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2
10.4 Procedures (CH1/CH2): Current (measure). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-3
10.5 Procedures (CH1/CH2): Current (source) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-3
10.6 Procedures (CH1/CH2): DC mV/Volts (measure). . . . . . . . . . . . . . . . . . . . . . . . . . 10-5
10.7 Procedures (CH1 mV (measure)/Volts (source) . . . . . . . . . . . . . . . . . . . . . . . . . . 10-6
10.8 Procedures (CH1): Frequency (measure/source) . . . . . . . . . . . . . . . . . . . . . . . . . 10-7
10.9 Procedures (CH1): Frequency amplitude (source). . . . . . . . . . . . . . . . . . . . . . . . 10-9
10.10 Procedures (CH1): Resistance (measure) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-10
10.11 Procedures (CH1): Resistance (source) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-11
10.12 Procedures (CH1): TC mV (measure or source) . . . . . . . . . . . . . . . . . . . . . . . . 10-12
10.13 Procedures (CH1): CJ (measure) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-13
10.14 Procedures (CH1): Pressure indicator modules (PM 620-IS). . . . . . . . . . . . . . 10-14

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xii Table of Contents K0460 - [EN] English
Chapter 11: General specification
11.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1
Customer service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Back cover

[EN] English - K0460 Instrument parts, accessories and options 1-1
Chapter 1: Instrument parts,
accessories and options
1.1 Introduction This chapter gives a description of the different parts of the
instrument and the accessories/options available.
1.2 The instrument
1. On or off button. Refer to “Quick Reference”.
2. CH1 Connectors for Channel 1
CH2 Connectors channel 2
3. USB Connector.
4. Display screen.
1
2
4
Figure 1-1: General view of
the instrument
3
2a Channel 1 (CH1) connectors for:
V: volts/mV DC; Hz: frequency and counts/min, counts/hour
(cpm/cph); Ω:resistance; RTD: 2-wire, 3-wire (3W), 4-wire (4W)
resistance temperature detectors; : switch operation; mA+,
mA-: current. Refer to Chapter 3 (Electrical operations).
2b Channel 1 (CH1) connectors for thermocouples (TC). Refer to
Chapter 3.
2c Isolated channel 2 (CH2) connectors for:
V: volts/mV DC; mA+, mA-: current; 24Vo: 24V loop power supply;
: switch operation; refer to Chapter 3. For HART connections,
refer to Chapter 8.
Figure 1-2: CH1/CH2
connections
2 b ca

Issue 1
1-2 Instrument parts, accessories and options K0460 - [EN] English
3. : USB mini Type B connector for communication with a
computer.
Figure 1-3:
The USB connector
3
5
5. Cover for the USB connector (Figure 1-3). For IP65, press it fully
into the recess over the connectors.
6. Two connection points to attach the pressure module carrier
(MC 620-IS); refer to Chapter 4 (Pressure indicator operation
(MC 620-IS)).
7. Electrical connections for the pressure module carrier
(MC 620-IS) or a pressure station (PV 62x-IS).
8. Label: model, date of manufacture (DoM: month/year), serial
number (S/N); manufacturer: name, address, website
9. Compartment cover for the battery.
Figure 1-4: Bottom view
(cover attached)
8
7
6
9
6
10. Two position guides for the battery. Refer to Section 2.5.2 (Install
the battery).
11. Electrical connections for the battery.
Figure 1-5: Bottom view
(cover/battery removed)
11
10
10

[EN] English - K0460 Instrument parts, accessories and options 1-3
Issue 1
1.3 The display This is a OLED with a colour display with a touch-screen. To
make a selection, lightly tap on the applicable display area with
a finger; see Section 2.7 (Display operation).
1. Status bar: This includes:
a. Battery indicator b. Date and time
c. Indicators for a Pressure connection, a HART protocol
resistor, Datalog and wireless operation; for example:
: Pressure; : HART
2. CH1: Window for the channel 1 settings and values; see
Section 2.8.1.
d. Measure or source indication:
: Measure; : Source
e. Function (voltage, current, pressure ...)
f. Source process indicator; for example:
: Nudge; : Span check; : Ramp
g. Full scale (FS) range h. Function units
3. Other windows: The number of windows seen on the display is
set by the number of task selections and external modules you
are working with (maximum: 6); see Section 2.7.
4. Tap this button to set up the Task, set up the instrument
(Configure) and to access Help (?). see Section 2.8 (Menu
sequence).
5. Tap this button to maximise each of the available
windows in sequence; see Section 2.7.4
6. Pause (II) or Play (X): Tap (II) to hold (freeze) all the data on the
display. To release the display and continue, tap (X).
Figure 1-6: Example display
h
b
1
2
4
3
g
a
d
c
ef

Issue 1
1-4 Instrument parts, accessories and options K0460 - [EN] English
1.4 Accessories
Figure 1-7: Accessories included
1
4
5
2
3
6
1. IO620IS-CHARGER
2. IO620-IS BATTERY. Ni-MH battery
3. 209-539. Set of six electrical test leads
4. K0461. Safety and quick reference guide
5. UD-0004. CD with the user manual
6. IO620IS CRADLE
7. IO620-CASE-1. Fabric carry case with a belt loop,
shoulder strap and a large pocket for accessories. It can
hold one DPI 620-IS calibrator.
8. IO620-CASE-2. Fabric carry case. It can hold a set of
units: one DPI 620-IS calibrator; one MC 620-IS module
carrier; PM 620-IS modules and related accessories.
9. IO620-USB-PC. USB mini Type B cable to connect the
DPI 620-IS calibrator to a computer.
10. IO620-FIELD-CAL. Intecal field calibration manager. Use
the documenting functions in the calibrator with
elements of the Intecal database; set-up new device
records and procedures; upload Intecal data to your
computer database.
11. Pressure modules (PM 620-IS); refer to the datasheet.
12. Pneumatic hose kit rated to 400 bar (5800 psi) with “Quick
fit” connectors for the test port.
IO620-HOSE-P1-IS: 1 metre (≈ 39”)
IO620-HOSE-P2-IS: 2 metre (≈ 78”)
13. Hydraulic hose kit rated to 1000 bar (15000 psi) with
“Quick fit” connectors for the test port.
IO620-HOSE-H1-IS: 1 metre (≈ 39”)
IO620-HOSE-H2-IS: 2 metre (≈ 78”)
14. Pressure adaptor sets designed for the MC 620-IS,
PV 62x-IS and the hose kits:
IO620-BSP: G1/8, G1/4 male; G1/4, G3/8 and G½ female
IO620-NPT: 1/8NPT, ¼NPT male, ¼NPT, 3/8NPT, and
½NPT female
IO620-MET: M14 x 1.5 and M20 x 1.5 female