
TABLE of CONTENTS
1. INTRODUCTION ...................................................................................................................................................1
2. INSTALLATION ....................................................................................................................................................2
2.1 PRELIMINARY TEST .............................................................................................................................................2
2.2 INSTALLING MODEL 4911, “SISTER BAR” ...........................................................................................................2
2.3 INSTALLING MODEL 4911A.................................................................................................................................4
2.4 CABLE INSTALLATION .........................................................................................................................................5
2.5 CABLE SPLICING AND TERMINATION ...................................................................................................................5
2.6 LIGHTNING PROTECTION .....................................................................................................................................5
3. TAKING READINGS.............................................................................................................................................7
3.1 GK-404 READOUT BOX.......................................................................................................................................7
3.1.1 Operating the GK-404 ................................................................................................................................7
3.2 GK-405 READOUT BOX.......................................................................................................................................8
3.2.1 Connecting Sensors 10-pin Bulkhead Connectors Attached.......................................................................8
3.2.2 Connecting Sensors with Bare Leads..........................................................................................................8
3.2.3 Operating the GK-405 ................................................................................................................................8
3.3 GK-403 READOUT BOX (OBSOLETE MODEL)......................................................................................................9
3.3.1 Connecting Sensors with 10-pin Bulkhead Connectors Attached ...............................................................9
3.3.2 Connecting Sensors with Bare Leads..........................................................................................................9
3.3.3 Operating the GK-403 ................................................................................................................................9
3.4 MEASURING TEMPERATURES.............................................................................................................................10
4. DATA REDUCTION ............................................................................................................................................11
4.1 STRAIN CALCULATION ......................................................................................................................................11
4.2 TEMPERATURE CORRECTION .............................................................................................................................11
4.3 ENVIRONMENTAL FACTORS ...............................................................................................................................13
4.4 SHRINKAGE EFFECTS .........................................................................................................................................13
4.5 CONVERTING STRAINS TO LOADS ......................................................................................................................13
5. TROUBLESHOOTING........................................................................................................................................14
APPENDIX A. SPECIFICATIONS.........................................................................................................................16
A.1 REBAR STRAIN METERS....................................................................................................................................16
A.2 THERMISTOR.....................................................................................................................................................16
APPENDIX B. THERMISTOR TEMPERATURE DERIVATION.....................................................................17
APPENDIX C. DERIVING THE CALIBRATION FACTOR (C) FROM THE TEST DATA .........................18
APPENDIX D. SAMPLE CALIBRATION REPORT ...........................................................................................21