GEZE ECdrive H Guide

ECdrive H EN Pre-installation instructions
Installation and service instructions
166539-00

ECdrive H
2
Table of contents
1 Symbols and means of representation............................................................................................................3
2 Product liability ........................................................................................................................................................3
3 Safety instructions...................................................................................................................................................3
3.1 Intended use.......................................................................................................................................................................................................3
3.2 Safety instructions ...........................................................................................................................................................................................3
3.3 Safety conscious working..............................................................................................................................................................................4
3.4 Inspection of the installed system .............................................................................................................................................................4
3.5 Environmentally conscious working .........................................................................................................................................................4
4 Overview.....................................................................................................................................................................5
4.1 Diagrams..............................................................................................................................................................................................................5
4.2 Tools and aids.....................................................................................................................................................................................................5
4.3 Torques.................................................................................................................................................................................................................5
4.4 Components and assembly groups...........................................................................................................................................................5
5 Pre-installation..........................................................................................................................................................6
5.1 Prepare proles .................................................................................................................................................................................................6
5.2 Preparing runner ..............................................................................................................................................................................................6
5.3 Mounting the drive components ...............................................................................................................................................................6
5.4 Connecting transformer and control unit...............................................................................................................................................7
5.5 Connecting drive motor and control unit...............................................................................................................................................7
5.6 Installing cable holders ..................................................................................................................................................................................8
5.7 Final work ............................................................................................................................................................................................................9
6 Installation............................................................................................................................................................... 10
6.1 Preparations on site...................................................................................................................................................................................... 10
6.2 Installation........................................................................................................................................................................................................ 10
6.3 Commissioning................................................................................................................................................................................................15
6.4 Dismantling ..................................................................................................................................................................................................... 16
7 Service and maintenance ...................................................................................................................................17
7.1 Mechanical service.........................................................................................................................................................................................17
7.2 Maintenance check........................................................................................................................................................................................17
8 Troubleshooting.....................................................................................................................................................18
8.1 Mechanical faults............................................................................................................................................................................................18
8.2 Electrical faults.................................................................................................................................................................................................19

ECdrive H
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Symbols and means of representation
1 Symbols and means of representation
Warnings
In these instructions, warnings are used to warn against material damage and injuries.
XAlways read and observe these warnings.
XObserve all the measures that are marked with the warning symbol and warning word.
Warning
symbol
Warning word Meaning
WARNING Danger for individuals.
Non-compliance can result in death or serious injuries.
CAUTION Danger for individuals.
Non-compliance can result in minor injuries.
– CAUTION Information on avoiding material damage, understanding a concept or optimising the
processes.
Further symbols and means of representation
Important information and technical notes are especially highlighted to explain correct operation.
Symbol Meaning
means "important note"
means "additional information"
XSymbol for an action: Here you have to do something.
XIf there are several actions to be taken, keep to the given order.
2 Product liability
In accordance with the manufacturer's liability for their products as dened in the German "Produkthaftungsge-
setz" (Product Liability Act), the information contained in this brochure (product information and proper use,
misuse, product performance, product maintenance, obligations to provide information and instructions) is to be
noted and followed. Failure to comply releases the manufacturer from their statutory liability.
3 Safety instructions
3.1 Intended use
The automatic door system ECdrive H is intended for use in medical areas.
The automatic door system ECdrive H is not intended for use in
àescape route doors
àre barriers
3.2 Safety instructions
àThe mandatory installation, maintenance and repair work must be performed by properly trained personnel
authorised by GEZE.
àThe country-specic laws and regulations are to be observed during safety-related tests.
àGEZE shall not be liable for injuries or damage resulting from unauthorised modication of the system.
àGEZE is not liable if products from other manufacturers are used with GEZE equipment.
àFurthermore, only original GEZE parts may be used for repair and maintenance work.
àThe connection to the power supply must be made by a professional electrician. Perform the power connec-
tion and equipment earth conductor test in accordance with VDE 0100 Part 610.
àUse a customer-accessible 10-A overload cut-out as the line-side disconnecting device.
àProtect the display programme switch against unauthorised access.
àIn compliance with Machine Directive 2006/42/EC, a risk analysis must be performed and the door system
identied in accordance with CE Identication Directive 93/68/EEC before the door syste-m is commissioned.

ECdrive H
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Safety instructions
àObserve the latest versions of guidelines, standards and country-specic regulations, in particular:
àEN16005 “Power operated pedestrian doorsets - Safety in use - Requirements and test methods”
àDIN 18650 “Building hardware - Powered pedestrian doors”
àVDE 0100; Part 610 “Erection of low-voltage installations”
àDIN EN 60335-2-103
àAccident-prevention regulations, especially BGV A1 "Principles of prevention" and BGV A2 “Electrical sys-
tems and equipment”
3.3 Safety conscious working
àSecure workplace against unauthorised entry.
àWatch pivoting range of long system parts.
àNever carry out work with a high safety risk (e.g. installing the drive, cover or door leaf) while alone.
àSecure the cover/drive panels against falling.
àUse only cables prescribed in the cable plan provided. Lay shields in accordance with the wiring diagram.
àSecure loose, internal drive cables with cable ties.
àBefore working on the electrical system:
àDisconnect the drive from the 230 V mains and check to ensure that it is not supplied with power.
àDisconnect the control unit from the 24 V battery.
àNote that if an uninterruptible power supply (UPS) is used, the system will still be supplied with power
despite the fact that the power supply is disconnected.
àAlways use insulated wire-end ferrules for wire cores.
àAttach safety stickers to glass door leaves.
àDanger of injury with opened drive. Hair, clothing, cables, etc. can be drawn in by rotating parts!
àDanger of injury through unsecured crushing, impact, drawing-in or shearing spots!
àDanger of injury by broken glass!
àDanger of injury due to sharp edges in the drive!
àDanger of injury during installation through freely moving parts!
3.4 Inspection of the installed system
Measures for security and prevention of pinching, impact, shearing or drawing-in spots:
àCheck the functioning of safety sensors and movement detectors.
àCheck protective earth connection to all metal parts that can be touched.
àPerform a safety analysis (risk analysis).
3.5 Environmentally conscious working
àWhen disposing of the door system, separate the dierent materials and have them recycled.
àDo not dispose of batteries and storage cells with household waste.
àComply with the statutory regulations when disposing of the door system and the batteries/storage cells.

ECdrive H
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Overview
4 Overview
4.1 Diagrams
Drawing no. Type Name
70517-ep01 Installation diagram ECdrive H ISO-glass tting
70 511- 9 - 09 6 8 Wiring diagram DCU1/DCU1-2M
70722-9-0956 Additional wiring diagram DCU1/DCU1-2M for hospitals
70515-9-0982 Cable plan DCU1-NT-OP
70517-0-001 Drive drawing Drive system ECdrive H
70517-2-0224 Cover
70517-2-0223 Side plate
70517-2-0201 Running rail
70 511- 9 - 09 67 Safety analysis
70715-9-9879 Installation instructions ISO-leaf ECdrive H
70517-2-0229 at spring
The diagrams are subject to change without notice. Use only the most recent version.
4.2 Tools and aids
Tool Size
Tape measure
Marking pen
Torque spanner
Allen key 2 mm, 2.5 mm, 3 mm, 4 mm, 5 mm, 6 mm
Open-ended spanner 8 mm, 10 mm, 13 mm, 15 mm
Screwdriver set up to 6mm
Torx bit T x 20
Side-cutting pliers
Crimping pliers for cables
Wire stripper
Multimeter
Display programme switch DCU1 (Mat. No. 103940)
Key-operated switch (ECdrive-FR only) (Mat. No. 074437)
4.3 Torques
see overview plan
4.4 Components and assembly groups
For components and assembly groups, see overview plan

ECdrive H
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Pre-installation
5 Pre-installation
The up-to-date drive drawing is applicable for the pre-installation work to be carried out. All components must
be identied and installed in accordance with the drive drawing.
5.1 Prepare proles
XFor length and preparation of drive proles, see drive drawing.
5.2 Preparing runner
XPush sliding blocks (1) and earth connectors (2) into the mounting groove in accordance with the drive dia-
gram.

5.3 Mounting the drive components
àRefer to the drive drawing for positioning the components.
àTake the tightening torques of the attachment screws into account (see drive drawing).
5.3.1 Install the return pulley
5.3.2 Install the drive motor
5.3.3 Install rechargeable battery
5.3.4 Install control unit
5.3.5 Mount the toothed belt
XPre-tension toothed belt slightly.
5.3.6 Install transformer
When tightening the threaded rods of the earthing connection, the anodised layer of the module mount must be
pierced.

ECdrive H
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Pre-installation
5.4 Connecting transformer and control unit
Note earthing connection!
Do not mix up cores!
XStrip the three-core cable (2), attach insulated wire-end ferrules
and connect to cable (1) at the transformer (see wiring diagram).
XLay cable (2) to the control unit.

XShorten and strip cable (1) if required.
XAttach the insulated wire-end ferrules and connect to the con-
nector (3) (see wiring diagram)
XConnect the connector (3) to the control unit (4).


5.5 Connecting drive motor and control unit
  

ECdrive H
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Pre-installation
XLay rotary transducer cable (2) and motor connection cable (3) to
the control unit.
XInsert the connector into the control unit.


Do not plug rechargeable battery cable into the control unit yet.
The rechargeable battery is not connected to the control until the production test and commissioning.
XCheck whether the rechargeable battery cable (1) is long enough. Extend it using the rechargeable battery
extension cable if necessary.
When carrying out maintenance work, the connection between the battery and control must be disconnected!
XInstall cover on the control unit and engage.
The holding force of the cover can be increased
by slightly bending the cover.
When installing the cover, do not pinch the cables.
5.6 Installing cable holders
CAUTION!
Cables can be cut!
XLay the cables so that there are no cables in the area of moving parts.

XSecure cable holder (1) on running rail.

ECdrive H
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Pre-installation
5.7 Final work
XCheck the position of the assembly groups against the drawing and check tightening torques.
XPerform production test.
XAttach stickers:
àIdentication plate (enter date of manufacture)
àTÜV sticker
Non-mounted parts or remaining assembly groups are prepared during the nal assembly on site:
àAccessories for cover earthing
àBag of xings for locator
àBag of accessories for mounting prole
àDisplay programme switch
àSafety stickers for glass doors

ECdrive H
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Installation
6 Installation
6.1 Preparations on site
Check the preparations made on site by the customer to ensure proper installation:
àType and load capacity of the façade construction or base construction
àEvenness of the installation surface
àCable plan requirements
6.2 Installation
XSecure workplace against unauthorised entry.
XAlways perform work with a second technician.
XUse a stepladder or stepstool.
XKeep inside area of running rail clean.
6.2.1 Installing runner
113
158
200
113.6
XDrill the running rail (1) in accordance with the local conditions (see installation diagram).
XDrill the holes on the wall/the screw in accordance with the running rail (1).
XPrepare cable routing in accordance with local conditions.
XScrew on the running rail.
XInstall draught sealing proles according to local conditions (see installation diagram).
XPress rubber seal into the draught sealing proles.

ECdrive H
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Installation
6.2.2 Installing side plates
XScrew the side plates (2) to the side of the run-
ning rail with 4.8 × 13 countersunk tapping
screws (1).
XScrew the retaining block (4) to the side plates (2)
on the inside with 4.8 × 13 countersunk tapping
screws (3).
XScrew the stud screw (5) completely into the
retaining blocks (4) from below.
6.2.3 Installing stop buers
XPush the stop buers (2) onto the running rail
from the left and right and pre-position them.
XSlightly tighten threaded rod with hexagon
head(1).
The exact position of the stop buers is specied
during door leaf installation.



ECdrive H
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Installation
6.2.4 Suspending the door leaves
ATTENTION!
Danger of injury by broken glass!
XAlways mount the door leaf together with another person.
XLoosen fastening bolt (2).
XDismantle roller holder (1) with rollers.
XSecure bracket support (3) to the top edge of the
door using the square nut (4) and screw (5).
XMind shearing and drawing-in spots in accord-
ance with DIN18650. See safety analysis.






6.2.5 Setting up the door leaves
ATTENTION!
Risk of injury caused by crushing!
The door leaves are still unsecured and slide easily.
XMake sure that the door leaves are not moved accidentally or by unauthorised persons.
XClean running rail.
XInsert carrier roller with roller holder into running rail and secure to bracket support.

ECdrive H
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Installation
6.2.6 Aligning the door leaves
XAdjust the height of the door leaf with the
screw(1).
XTighten screws (2) after adjusting the door leaf.
XInstall fastening bolt and adjust height.
Gap between bolt and running rail = 0.5mm (cor-
responds to about 4 sheets of copy paper).
6.2.7 Screwing driver onto roller carriage
Drivers must not touch any obstacle over the entire movement path.
XSecure angle (3) to roller carriage (2) with
2screws (M6) (1).
XSecure driving long arm (5) and driving short arm
(6) to angle (3) with 2screws (M5) (4).
XTighten screws (1) and (4).
4
4
5
6

ECdrive H
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Installation
XPush driver (7) over holes in driving long arm
(5) and driving short arm (6) and secure with 2
screws (M5) (8).
XDo not tighten the screws (8) yet.
8
8
5
7
6
XTo adjust the main closing edge, slide the
driver(7) in the oblong holes.
XTighten screws (M5) (8).
8
8
7
6.2.8 Tensioning the toothed belt
XTension the toothed belts with 300N ±35N (see drive drawing).
6.2.9 Installing safety devices
XInstall movement detectors.
For electrical installation, see wiring diagram.
6.2.10 Installing switches/buttons
For electrical installation, see wiring diagram.
6 . 2 .11 Installing programme switch
For electrical installation, see wiring diagram.
6.2.12 Installing key-operated switch (optional)
The key-operated switch can be used to lock/unlock the display programme switch.
For electrical installation, see wiring diagram.

ECdrive H
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Installation
6.3 Commissioning
6.3.1 Connecting the drive
ATTENTION!
Danger of fatal injury due to electric shock!
XThe electrical system (230 V) may only be connected and disconnected by a professional electrician.
XPerform the power connection and equipment earth conductor test in accordance with VDE 0100 Part 610.
XPlug the rechargeable battery connector into the control unit.
XConnect drive to 230 V mains (230 VAC ±10%, 50/60 Hz) and switch on the main switch on the transformer.
6.3.2 Mounting the cover
ATTENTION!
Risk of injury due to swivelling cover!
XAlways make sure two persons handle the cover.
ATTENTION!
Danger of injury from falling cover!
XCheck whether the cover clips and cover arresting cables are mounted.
XMake sure that the cover is hooked in over the entire length of the module mount.
XRelease the cover carefully and check whether it has been tted safely.
XPlace suspension clips (1) in cover(2):
XSuspend cover (2) in running track (3). 


ECdrive H
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Installation
XSwivel cover downwards and latch it into
the stud screws (4).
XPlace at spring (5) over suspension clips
(1): one in the middle and two on either
side.
XScrew at spring (5) with countersunk tap-
ping screws (6).
6.3.3 Commissioning the door system
For information about connection and parameterisation of the safety sensors, and the inputs and outputs and on
commissioning, please refer to the wiring diagram.
6.3.4 Creating test log
XPerform safety analysis.
XRecord installed options in the safety analysis for the owner.
6.4 Dismantling
ATTENTION!
Danger of fatal injury due to electric shock!
XThe electrical system (230 V) may only be connected and disconnected by a professional electrician.
XPerform the power connection and equipment earth conductor test in accordance with VDE 0100 Part 610.
ATTENTION!
Risk of injury due to swivelling cover!
XAlways make sure two people handle covers over 4 m long.
Dismantling is done in the reverse order of installation.

ECdrive H
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Service and maintenance
7 Service and maintenance
7.1 Mechanical service
7.1.1 Checking toothed belt tension
XPut the door into operation.
The toothed belt must not lift up from the motor gear or skip when braking and accelerating.
XIf the toothed belt lifts up or skips, increase the toothed belt tension:
àMark motor position on the running rail.
àMove motor to the right in 1 mm increments.
7.1. 2 Tensioning the toothed belt
See chapter 6.2.8.
7. 2 Maintenance check
The mandatory maintenance work on the ECdrive H must be done by an expert:
àat least once a year
Or
àwhen the service indicator on the programme switch lights up (see wiring diagram)
XProvide test documents and keep them up-to-date.
After completing the maintenance work, always execute the learning function for the door.
Test spot Action Comments
Running rail XCheck for cleanliness.XClean the running rail if necessary
Roller carriage XCheck the wear of the carrier rollers XRemove abrasion if necessary
XCheck brushes XRemove the roller carriage (see chapter
8.1.2)
XReplace the brushes if necessary
Floor guide area XCheck for jarring-free function XClean the oor guide area if necessary
Floor guide area (brushes) XCheck for soiling and hardness XClean or replace if necessary
Door leaves XCheck for smooth movement XSee chapter 8.1.1
Toothed belt XCheck for wear and damage XReplace toothed belt if necessary
XCheck tension XIf necessary, tighten the toothed belt
(see Section 6.2.8)
XCheck the toothed belt locking (optional)
for damage
XReplace toothed belt if necessary
Screws XCheck for tight t XTighten the screws if necessary (for torques
refer to drive drawing)
Assembly groups
and peripherals
XCheck for correct function XReplace assembly group if necessary
Cables XCheck for damage and correct fastening XFasten/replace cables if necessary

ECdrive H
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Troubleshooting
8 Troubleshooting
ATTENTION!
Danger of fatal injury due to electric shock!
XThe electrical system (230 V) may only be connected and disconnected by a professional electrician.
XPerform the power connection and equipment earth conductor test in accordance with VDE 0100 Part 610.
CAUTION
Risk of injury if drive is open!
Hair, clothing, cables, etc. can be drawn in by rotating parts.
XWhen working on the opened drive, watch out for rotating parts!
CAUTION!
Danger of injury due to impact and crushing!
XSecure door leaves against accidental movement.
XDisconnect battery.
8.1 Mechanical faults
Cause Remedy
Running rail deformed XReplace the running rail.
XCheck the installation surface.
Door leaf does not move smoothly XCheck the door leaves (see below).
Roller carriage jammed or defective, high
abrasion on the rollers
XCheck toothed belt at driver for perpendicular t.
XGuide toothed belts so that they are parallel.
XReplace the roller carriage (see below).
Toothed belt damaged XReplace the toothed belt.
Assembly group defective XReplace the assembly group (see below).
8.1.1 Checking door leaves
XSeparate moving leaf over driver from toothed belt.
XMove door leaves and check for smooth movement.
If door leaves move smoothly:
XCheck the drive motor and replace it if necessary.
8.1.2 Replacing carrier roller
XSecure door leaves against crashing down.
XSeparate driver from roller carriage if necessary.
XLoosen screws (2).
XPull out bracket support (1) and carrier roller at
the side.
XReplace carrier roller and install a new one.
XMake height adjustment.

ECdrive H
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Troubleshooting
8.1.3 Replacing brushes
XSecure door leaves against crashing down.
XRemove roller carriage.
XPull brush (3) out of bracket support (1).
XClean roller (2) and insert new brush.
XReinstall roller carriage in reverse order.



8.2 Electrical faults
8.2.1 Control unit fault messages
For information on reading out the faults as well as their meaning see wiring diagram.
8.2.2 Replacing fuse in transformer
ATTENTION!
Danger of fatal injury due to electric shock!
XDisconnect the system from the 230 V mains network on site before removing the PCB cover.

Germany
GEZE GmbH
Niederlassung Süd-West
Tel. [phone]
E-Mail: [email protected]
GEZE GmbH
Niederlassung Süd-Ost
Tel. [phone]
E-Mail: [email protected]
GEZE GmbH
Niederlassung Ost
Tel. [phone]
E-Mail: [email protected]
GEZE GmbH
Niederlassung Mitte/Luxemburg
Tel. [phone]
E-Mail: [e-mail]
GEZE GmbH
Niederlassung West
Tel. [phone]
E-Mail: [email protected]
GEZE GmbH
Niederlassung Nord
Tel. [phone]
E-Mail: [e-mail]
GEZE Service GmbH
Tel. [phone]
E-Mail: [e-mail]
Austria
GEZE Austria
E-Mail: [e-mail]
www.geze.at
Baltic States
GEZE GmbH Baltic States oce
E-Mail: o[e-mail]
www.geze.com
Benelux
GEZE Benelux B.V.
E-Mail: [e-mail]
www.geze.be
www.geze.nl
Bulgaria
GEZE Bulgaria - Trade
E-Mail: o[email protected]
www.geze.bg
China
GEZE Industries (Tianjin) Co., Ltd.
E-Mail: [email protected]
www.geze.com.cn
GEZE Industries (Tianjin) Co., Ltd.
Branch Oce Shanghai
E-Mail: [email protected]
www.geze.com.cn
GEZE Industries (Tianjin) Co., Ltd.
Branch Oce Guangzhou
E-Mail: [email protected]
www.geze.com.cn
GEZE Industries (Tianjin) Co., Ltd.
Branch Oce Beijing
E-Mail: [email protected]
www.geze.com.cn
France
GEZE France S.A.R.L.
E-Mail: [e-mail]
www.geze.fr
Hungary
GEZE Hungary Kft.
E-Mail: o[e-mail]
www.geze.hu
Iberia
GEZE Iberia S.R.L.
E-Mail: [e-mail]
www.geze.es
India
GEZE India Private Ltd.
E-Mail: o[e-mail]
www.geze.in
Italy
GEZE Italia S.r.l
E-Mail: italia.[email protected]
www.geze.it
GEZE Engineering Roma S.r.l
E-Mail: [e-mail]
www.geze.it
Poland
GEZE Polska Sp.z o.o.
E-Mail: [email protected]om
www.geze.pl
Romania
GEZE Romania S.R.L.
E-Mail: o[e-mail]
www.geze.ro
Russia
OOO GEZE RUS
E-Mail: o[e-mail]
www.geze.ru
Scandinavia – Sweden
GEZE Scandinavia AB
E-Mail: [email protected]
www.geze.se
Scandinavia – Norway
GEZE Scandinavia AB avd. Norge
E-Mail: [email protected]om
www.geze.no
Scandinavia – Denmark
GEZE Danmark
E-Mail: [e-mail]
www.geze.dk
Singapore
GEZE (Asia Pacic) Pte, Ltd.
E-Mail: [e-mail]
www.geze.com
South Africa
GEZE South Africa (Pty) Ltd.
E-Mail: [e-mail]
www.geze.co.za
Switzerland
GEZE Schweiz AG
E-Mail: sch[email protected]om
www.geze.ch
Turkey
GEZE Kapı ve Pencere Sistemleri
E-Mail: o[e-mail]
www.geze.com
Ukraine
LLC GEZE Ukraine
E-Mail: o[e-mail]
www.geze.ua
United Arab Emirates/GCC
GEZE Middle East
E-Mail: [email protected]om
www.geze.ae
United Kingdom
GEZE UK Ltd.
E-Mail: [email protected]
www.geze.com
GEZE GmbH
Reinhold-Vöster-Straße 21–29
71229 Leonberg
Germany
Tel.: [phone]
Fax.: [phone]
www.geze.com