GEZE Slimdrive SL User manual

Rod locking
for the product families
Slimdrive SL
Slimdrive SLT
Slimdrive SC
EN Additional installation instructions
136395-03

Rod locking
2
Contents
1 Introduction...............................................................................................................................................................3
1.1 Symbols and illustrations ..............................................................................................................................................................................3
2 Intended use .............................................................................................................................................................3
3 Overview.....................................................................................................................................................................3
3.1 Diagrams..............................................................................................................................................................................................................3
3.2 Tools and aids.....................................................................................................................................................................................................4
4 Assembly of Slimdrive SL and Slimdrive SLT product families (without RC2 variants) ...................4
4.1 Pre-conditions ...................................................................................................................................................................................................4
4.2 Mounting the locking device.......................................................................................................................................................................5
4.3 Aligning the locking device..........................................................................................................................................................................6
5 Assembly of RC2 variants of the Slimdrive SL product family.................................................................7
5.1 Pre-conditions ...................................................................................................................................................................................................7
5.2 Fitting the door leaf.........................................................................................................................................................................................7
5.3 Adjusting the locking device......................................................................................................................................................................11
5.4 Setting up the bottom plate ......................................................................................................................................................................11
5.5 Mounting the bottom plate .......................................................................................................................................................................12
5.6 Installing and adjusting reinforcement brackets ...............................................................................................................................12
5.7 Installing stop buers...................................................................................................................................................................................14
6 Assembly of RC2 variants of the Slimdrive SC product family...............................................................15
6.1 Pre-conditions .................................................................................................................................................................................................15
6.2 Determining the position of the vertical rods at the oor guide .................................................................................................15
6.3 Making the holes for the locking bolts.................................................................................................................................................. 16
7 Aligning the height of the top and bottom parts of the locking bolt ................................................17
8 Adjusting the switching points.........................................................................................................................18
9 Emergency operation ..........................................................................................................................................19
10 Maintenance............................................................................................................................................................19

Rod locking
3
Introduction
1 Introduction
1.1 Symbols and illustrations
Warning notices
In these instructions, warning notices are used to warn against material damage and injuries.
XAlways read and observe these warning notices.
XObserve all measures marked with the warning symbol and warning word.
Warning
symbol
Warning word Meaning
DANGER Danger to persons.
Non-compliance will result in death or serious injuries.
WARNING Danger to persons.
Non-compliance can result in death or serious injuries.
CAUTION Danger to persons.
Non-compliance can result in minor injuries.
Further symbols and illustrations
Important information and technical notes are highlighted to explain correct operation.
Symbol Meaning
means “important note”.
Information to prevent property damage, to understand or optimise the operation sequences.
means “additional Information”
XSymbol for an action: This means you have to do something.
XIf there are several actions to be taken, keep to the given order.
2 Intended use
GEZE GmbH is referred to as GEZE below.
The respective intended use for the sliding door system applies.
Any other use is considered non-intended and will lead to the exclusion of all liability and warranty claims to GEZE.
3 Overview
3.1 Diagrams
Drawing no. Type Name
70484-0-031 Drive drawing Slimdrive SL, SL-FR/RWS/LL/DUO 2-leaf with rod locking
70487-0-010 Drive drawing Slimdrive SLT/-FR 2M, 4-leaf with rod locking
70484-ep40 Installation diagram Slimdrive SL(T)/SL(T)-FR-2M, insulating glass doors with rod locking
70484-ep46 Installation diagram Slimdrive SL-RC2 / SL-FR-RC2, 2-leaf.
70484-ep47 Installation diagram Slimdrive SL-RC2 / SL-FR-RC2, 1-leaf.
70715-9-9836 Installation drawing ISO leaf with rod locking

Rod locking
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Assembly of Slimdrive SL and Slimdrive SLT product families (without RC2 variants)
3.2 Tools and aids
Tool Closer size
Tape measure
Marking pen
Torque spanner
Allen key 1.5mm–6mm
Open-ended spanner 8 mm, 10 mm, 13 mm, 15 mm
Side-cutting pliers
Plumb-bob
Crimping pliers for cables
Wire stripper
Multimeter
4 Assembly of Slimdrive SL and Slimdrive SLT product families (without RC2 variants)
WARNING!
Risk of crushing!
The door leaves are still unsecured and move easily.
XMake sure that the door leaves are not moved accidentally or by unauthorised persons.
4.1 Pre-conditions
àDrive is set up completely
àCover is removed
àDoor leaves are hung in the drive and aligned in all
directions
àHanger bolts are not xed tight
àDoor leaves are separated from the toothed belt
àDoor leaves are in the open position
àTrack is milled out
àLocking device (2) is in the unlocked position
(dead bolt (1) is retracted into the housing)
àManual locking device (3) is mounted in the oor


 




ÖW = opening width
There are three versions of the manual locking device:
àStandard
àConvenience
àContinuous

Rod locking
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Assembly of Slimdrive SL and Slimdrive SLT product families (without RC2 variants)
Dimension “X”:
àSlimdrive SL product family:
X = 53 mm (shown)
àSlimdrive SLT product family:
X = 105.5 mm

4.2 Mounting the locking device
The position of the dead bolt (1) can be changed by turning the manual unlocking (4) with an Allen key (6 mm)
(see Emergency operation, Chapter 11).
XLoosen the housing fasteners (5) and (6) of the locking device.




XSlide the housing fasteners (5) and (6) on the right and left into
the rebate of the track.
 
XSlide the locking device from the front into the rebate of the track
and screw onto the housing fasteners (7Nm ± 0.5 Nm).

Rod locking
6
Assembly of Slimdrive SL and Slimdrive SLT product families (without RC2 variants)
XTighten the xing screws (7) of the housing fasteners so that the
locking device can be moved in the track with as little play
as possible.
XConnect the locking device and control unit with the rod locking
cable in accordance with the wiring diagram.

XLay the cables (8) so that its cannot be damaged by the rod locking
during locking and unlocking.

4.3 Aligning the locking device
XClose one door leaf carefully.
XAlign the locking device and the door leaf to each other so that the
head part of the locking bolt (9) moves centred into the T-groove
of the dead bolt (1) (distance between upper edge of door rail and
lower edge of housing prole ~4.5 mm).
It must be possible to close the door leaf without noise. If a noise can
be heard when the vertical rod moves into the dead bolt, the vertical
rod has to be adjusted (see Chapter 7).
XFasten the locking device with the xing screws (7) of the housing
fasteners to the track (7Nm ± 0.5 Nm).
XOpen the door leaf and carry out the steps as described above at
the other door leaf.
XCheck whether the locking bolts (10) engage in the manual locking
device (3) in the closed position of the door leaves.
XIf not, correct the position of the door leaves in the closed position
so that the locking bolts engage in the manual locking device
XRepeat the aligning work as described above.
XTighten the suspension bolts.



Rod locking
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Assembly of RC2 variants of the Slimdrive SL product family
5 Assembly of RC2 variants of the Slimdrive SL product family
The 1-leaf right hand slide to open variant is assembled as the mirror image to the 1-leaf left hand slide to open variant.
5.1 Pre-conditions
àDrive is set up completely
àCover is removed
àLocking device (2) is in the unlocked
position (dead bolt (1) is retracted into
the housing)
5.2 Fitting the door leaf
5.2.1 Fitting the door leaves
WARNING!
Risk of injury due to glass breakage.
XAlways mount the door leaf together with another person.
The base structures (11) are available as an option (support bracket, base plate).
See the installation diagrams for the RC2 variants of Slimdrive SL and Slimdrive SLT.



Rod locking
8
Assembly of RC2 variants of the Slimdrive SL product family
XRemove roller carriage from transport locking device.
XUnscrew the suspension bolt (16) from the roller carriage.
XUnscrew the lock nut (17) from the hanger bolt (16).
XSlide the move lock (14) onto the door suspension (15).
XSlide the suspension bolt (16) through the move lock (14).
XScrew the lock nut (17) onto the hanger bolt (16).
XMount the door suspensions (15) with mounted move locks (14) onto the roller carriage.






CAUTION!
Possible damage to the door leaf when hanging in.
XEnsure that the door leaves are not scratched when hanging them in.
XThread the door leaf (18) carefully in at an angle.


Rod locking
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Assembly of RC2 variants of the Slimdrive SL product family
WARNING!
Risk of crushing!
The door leaves are still unsecured and move easily.
XMake sure that the door leaves are not moved accidentally or by unauthorised persons.
XScrew the door leaf (18) to the door suspension using 2 screws (19) each.
 

XSlide the door leaf approx. 50 mm over the open position.
XIntroduce the door leaf into the angled oor guide (20).


Rod locking
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Assembly of RC2 variants of the Slimdrive SL product family
5.2.2 Adjusting the door leaves
XObserve the applicable standards and guidelines on crushing, shearing and drawing-in spots.
XAlign door leaves ush with each other. Ensure the same level and parallel closing edges when doing so.
XSet the height and parallel position of the door leaves at the hex of the suspension bolt (16).
XTighten the lock nut (17).



XWhen the position of the door leaves is correct, tighten the hexagon socket-head screws (13) slightly and
secure with lock nuts (12).
 

Rod locking
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Assembly of RC2 variants of the Slimdrive SL product family
5.3 Adjusting the locking device
XMove the door leaves into the closing position.
XLoosen the screws (21) and (22).




2-leaf 1-leaf, left hand slide to open
XPosition the locking device over the door leaves so that the dead bolt can travel into the main closing edge
proles in a non-contact manner.
XTighten the screws (22).
XTighten the screws (21) only slightly (7Nm± 0.5Nm) and secure with screw locker (medium strength).
5.4 Setting up the bottom plate
The rod locking should have the same play in the bottom plate in the direction of actuation and the cross direc-
tion of the door leaf.
XClose the door leaf (18) and place the bottom plate (23).
XLock the door leaf (18) and align the bottom plate (23).
XCheck whether the bolts (24) of the locking device can travel into the bottom plate (23) in a non-contact manner.
XOpen the door leaf (18) and marking the drilling positions.





 
2-leaf 1-leaf, left hand slide to open

Rod locking
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Assembly of RC2 variants of the Slimdrive SL product family
5.5 Mounting the bottom plate






2-leaf 1-leaf, left hand slide to open
XDrill 3 threaded holes (26) at the marked positions.
XScrew the bottom plate (23) to the substructure using 3 countersunk screws (25) (7Nm± 0.5Nm).
5.6 Installing and adjusting reinforcement brackets
5.6.1 Mounting the reinforcement brackets
CAUTION!
Risk of damage to the door leaves.
XMount the reinforcement brackets so that the insides of the door
leaves (18) are not contacted in the screwed-on state.
XMount the reinforcement bracket (28) so that the insides of the
reinforcement bracket lie ush with the main closing edge proles
of the door leaf in the open position.
 

Rod locking
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Assembly of RC2 variants of the Slimdrive SL product family
XDrill 3 threaded holes (29) for the reinforcement bracket (28) at the left- and right-hand side secondary closing
edge in the substructure (optional).
XScrew the reinforcement bracket (28) to the substructure (optional) using 3 countersunk screws (27)(7Nm ± 0.5Nm).



2-leaf



1-leaf, left hand slide to open

Rod locking
14
Assembly of RC2 variants of the Slimdrive SL product family
5.7 Installing stop buers
XMove the door leaves into the open position.
XLoosen the screw (32) suciently so that the stop buer (30) with the clamping plate (31) can be introduced
into the track.
XPush the stop buer (30) on the track from the right and left.


XEnsure that the rubber surfaces of the stop buers point to the track middle.
XSlide the stop buers against the outer roller carriages of the door leaves.
XTighten the screw (32) (10Nm± 0.5Nm).

Rod locking
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Assembly of RC2 variants of the Slimdrive SC product family
6 Assembly of RC2 variants of the Slimdrive SC product family
6.1 Pre-conditions
àSlimdrive is set up completely
àDoor leaves are hung in and are oriented parallel to each other
àIn the closed position the leaf main closing edges are oriented perpendicular to the oor sickle plate and
to the locking device
àLocking device is in the unlocked position (dead bolt is retracted into the housing)
6.2 Determining the position of the vertical rods at the oor guide
XMark the anticipated entry section of the vertical
rods at the oor sickle plate (1), e.g. with tape (2).
ÖW = opening width




XClose the moving leaves (3).


Rod locking
16
Assembly of RC2 variants of the Slimdrive SC product family
XIn the closed position of the moving leaves use
the manual unlocking (4) to move the rod locking
downwards so that the impressions of the locking
bolts can be seen on the tape (2).

6.3 Making the holes for the locking bolts
XTurn the manual unlocking back again and slide
the door leaves to the open position.
XCheck the impressions (5) on the tape (2).
If necessary, apply the marking for the drill entry.
XDrill through the oor sickle plate (1) at the
impressions with a 11-mm drill bit.
The locking bolts have to be ush with the drill
holes in the oor sickle plate.
XRemove the tape (2).
XChamfer the drill holes. 
 
XCheck whether the locking bolts (6) travel into
the oor sickle plate in a non-contact manner.
If the locking bolts touch the drill hole reveal:
XEnlarge the drill hole and chamfer it if necessary.


Rod locking
17
Aligning the height of the top and bottom parts of the locking bolt
7 Aligning the height of the top and bottom parts of the locking bolt
Requirement
àDoor leaves not connected with the toothed belt!
XPull the rubber door sealing prole (33) at the top
and bottom out of the side strip until the outer
lower (35) or upper hole (34) can be accessed.





XTurn the locking bolt in the side strip so that the
setscrew of the rod coupling (37) can be loosened
through the hole (38) in the side strip (hexagon
socket 3 mm).
XMove one door leaf carefully to the closed position.
While doing so introduce the head (36) of the locking
bolt at the top into the T-groove of the dead bolt and
xate it in this position with the setscrew.
XAdjust the height of the bottom part of the locking
bolt (10) so that it has approx. 10 mm space to the
manual locking device or to the continuous oor
guide in the unlocked state.
The rod must lock securely in the locking state.



XCheck the locking and unlocking functions by using the manual unlocking.
XPress the door sealing prole at the top and bottom back into the side strip.
XRepeat the steps as specied above for the second door leaf.
XConnect both door leaves with the toothed belt.

Rod locking
18
Adjusting the switching points
8 Adjusting the switching points
Adjusting of the switching points is used to specify the respective end points of the locking bolts (locked/unlocked).
XIn order to avoid system faults ensure that the switching points are set with great care.
If set incorrectly, the switch contacts are not actuated in the end positions of the locking mechanism.
The following faults can occur:
àNo switch contact while locking: The locking mechanism tries to lock until Fault 161)2) occurs.
àNo switch contact while unlocking: The locking mechanism tries to unlock until Fault 171) occurs.
àLock and unlock switch contact are pressed at the same time, Fault 181).
1) List of the fault messages, see the wiring diagram.
2) Fault 16 can also be triggered by soiling in the manual locking device. The manual locking device must therefore be
cleaned regularly.
XClose the door leaves.
XLoosen the setscrews of the two operating cams
(39 and 40) on the extended motor axis of the
locking device. 

Adjusting the locked position
XUse the manual unlocking (4) to extend the dead
bolt completely out of the dead bolt housing.
The rods engage into the manual locking device.
XTurn the operating cam 1 (39) at the wall of the
housing in the direction of rotation of the motor axis
(see arrow) on the limit switch until it triggers the
contact (click noise).
XTighten the setscrew of the operating cam.

Adjusting the unlocked position
XUse the manual unlocking (4) to retract the dead
bolt completely into the dead bolt housing.
XTurn operating cam 2 (40) in the direction of rotation
of the motor axis (see arrow) on the limit switch until
it triggers the contact (click noise).
XTighten the setscrew of the operating cam.


Rod locking
19
Emergency operation
9 Emergency operation
The manual unlocking can be used to lock or unlock the rod locking manually in emergencies.
XInsert the Allen key (6 mm) through the hole in the
cover next to the locking mechanism.
The hole is identied by a label.
XBy turning the Allen key in the specied directions
the door is manually
àlocked or
àunlocked .
M
a
t
.
N
o
.
1
0
5
6
8
2
R
e
v
.
S
t
.
0
0
10 Maintenance
During the prescribed maintenance work at the drive the following tests of the rod locking have to be carried out
by properly trained personnel:
Tested component Action Comments
Screws XCheck for tight t XTighten the screws if necessary
Cables XCheck for correct fastening and
damage
XFasten or replace cables, if necessary
Locking mechanism XCheck function XRealign the locking mechanism and
door leaf
Manual locking device XCheck for jarring-free function XClean the manual locking device
and, if necessary, grease it
XCheck the function of the compression
springs (for Mat. No. 104562)
XRemove the manual locking device,
replace the spring, if necessary
replace the complete manual
locking device
Manual unlocking XCheck for smooth movement XClean the manual unlocking, grease
and readjust it, if necessary replace
XCheck function XTighten the setscrew, if necessary
replace the manual unlocking
Locking bolts XCheck for smooth movement XGrease the locking bolts in the area
of the rod guides and the pressure
spring
XCheck the function of the pressure
spring. To do so press the locking
bolt in the door leaf downwards
XIf necessary, replace the pressure
spring
Rod guides XCheck for tight t XTighten the screws of the rod
guides, if necessary secure with
LOCTITE 222

Germany
GEZE GmbH
Niederlassung Süd-West
Tel. [phone]
E-Mail: [email protected]om
GEZE GmbH
Niederlassung Süd-Ost
Tel. [phone]
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GEZE GmbH
Niederlassung Ost
Tel. [phone]
E-Mail: [e-mail]
GEZE GmbH
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Tel. [phone]
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GEZE GmbH
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Tel. [phone]
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GEZE Service GmbH
Tel. [phone]
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Austria
GEZE Austria
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Baltic States –
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GEZE Bulgaria - Trade
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GEZE Industries (Tianjin) Co., Ltd.
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GEZE France S.A.R.L.
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OOO GEZE RUS
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GEZE Danmark
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GEZE (Asia Pacic) Pte, Ltd.
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GEZE Schweiz AG
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GEZE Kapı ve Pencere Sistemleri
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LLC GEZE Ukraine
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United Kingdom
GEZE UK Ltd.
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GEZE GmbH
Reinhold-Vöster-Straße 21–29
71229 Leonberg
Germany
Tel.: [phone]
Fax: [phone]
www.geze.com