Goldmedal Gay 90 Whiz Bang User manual

Part No. 75104
Issued: November 2008
Gay 90 Whiz Bang
Models #2014, 2014EX
Instruction Manual
Cincinnati, OH 45241-4807 USA

Gay 90 Whiz Bang Unimaxx
Models 2014, 2014EX
2
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Safety Precautions ...................................................................... 3
Installation Instructions .............................................................. 4
Operating Instructions ............................................................ 5-6
Cleaning Instructions ................................................................. 7
Maintenance Instructions .......................................................... 8
Troubleshooting ......................................................................... 9
Ordering Spare Parts ................................................................. 10
System Parts Location Section ........................................ 11-17
Cabinet Breakdown & Door Hardware ..................................... 11-12
Cabinet Interior–Ceiling .......................................................... 12-13
Bottom Corn Pan Assembly ........................................................ 13
Kettle Shell Components ............................................................ 14
Lid and Agitator Assembly .......................................................... 15
Unimaxx 12/14 oz Kettle Specification ......................................... 16
Motor Plate Assembly ................................................................ 17
Electrical Schematic ............................................................ 18-19
Warranty ....................................................................................... 20

SAFETY PRECAUTIONS

Gay 90 Whiz Bang Unimaxx
Models 2014, 2014EX
4
INSTALLATION INSTRUCTIONS
Note: Make sure to have all employees read the instruction manual thoroughly before
operating this machine.
Checking Shipment
Unpack all cartons and check thoroughly for any damage that may have occurred during transit.
Damage claims should be filed immediately with the transportation company. Gold Medal is not
responsible for damage that occurs in transit.
Electrical Requirements:
The following power supply must be provided:
Model No. 2014: 120 VAC, 60 Hz, 15 AMP
Model No. 2014EX: 240 VAC, 50 Hz, 15 AMP
All Models consume a maximum of 1780 Watts.
Your electrician must furnish sufficient current for proper machine operation. This machine must be
operated on a dedicated, and circuit protected, 15 amp line. Failure to wire properly will void the
warranty and can result in damage to the heat elements, light, motor and etc.
It is Gold Medal Products Company’s recommendation that this machine be plugged directly into a wall
outlet. The use of extension cords is not recommended due to safety reasons and the popper’s
performance will be sacrificed/reduced.
FINAL PREPARATIONS
The popcorn machine was adjusted, inspected, and
tested before it left the factory. After removing machine
from shipping box, remove all tape and packing material
in or on the machine before beginning operation.

Gay 90 Whiz Bang Unimaxx
Models 2014, 2014EX
5
OPERATING INSTRUCTIONS
Controls and their functions
LIGHT/WARMER SWITCH
Turns on all of the lights, interior, and dome on your popcorn machine, and operates the elements
for the heated corn pan.
KETTLE HEAT SWITCH
Operates the heating elements in the popping kettle.
KETTLE MOTOR SWITCH
Operates the kettle agitator motor.
Light/Warmer
Switch
Kettle Motor
Switch Kettle Heat Switch

Gay 90 Whiz Bang Unimaxx
Models 2014, 2014EX
6
POPPING CORN
AMOUNT OF POPCORN AND OIL
Your new popper is equipped with a corn, salt, and oil measure. We recommend flavored and
colored coconut oil. Popcorn popped in coconut oil stays fresh longer and does not leave black
deposits in your kettle like other oils. Use only top quality fresh hybrid popcorn from reputable
suppliers.
Corn charge – 12 oz./14 oz.
Oil charge – 3.5 oz./4.2 oz.
Flavacol – 14.7 cc (measure included with accessory kit)
*for best results use mega-pop premeasured pouches (item # 2839)
POPPING INSTRUCTIONS
1. Turn KETTLE HEAT and KETTLE MOTOR switch ON.
2. Make test pop with 3 kernels of corn and 1 oz. (30 ml) of oil.
3. Load pre-measured popcorn and oil pouch into kettle, or add ingredients in amounts specified
above.
4. When corn has popped, dump kettle.
5. Repeat cycle starting with Item #3; always pop 3-5 batches for best popcorn.
When you are finished popping, make sure “KETTLE HEAT” and “KETTLE MOTOR”
switches are turned “OFF”.
NEVER LEAVE THE KETTLE HEAT ON WHEN YOU ARE NOT POPPING CORN.

Gay 90 Whiz Bang Unimaxx
Models 2014, 2014EX
7
CLEANING INSTRUCTIONS
DAILY:
Clean the Kettle
1. After popping corn, and allowing the kettle to cool, wipe the kettle with a clean cloth. It is
easy to keep the outside clean when the kettle is warm and the oil is not baked on.
CAUTION: The hot kettle will cause burns if you touch it with your hand. Allow the kettle to
cool for at least 1 hour before attempting to clean.
2. Every night, add 10 – 12 oz. of Heat’n Kleen solution (mix 2 tablespoons Heat’n Kleen per
gallon of water). Turn on the kettle heat. When the water starts to boil, turn off the heat and
let it work overnight.
3. The next morning, dump the solution into a bucket and wipe the inside of the kettle with a cloth.
Clean the Popcorn Machine
1. Wipe the stainless steel parts with a clean cloth and cleaner designed for stainless steel. Do not
use oven cleaners, as they will damage parts of the machine.
2. Ammonia cleaners will damage the plastic doors. Use only non-ammonia cleaners, such as
Gold Medal’s – Watchdog Glass Cleaner – item number 2588.

Gay 90 Whiz Bang Unimaxx
Models 2014, 2014EX
8
MAINTENANCE INSTRUCTIONS

Gay 90 Whiz Bang Unimaxx
Models 2014, 2014EX
9
TROUBLESHOOTING
Below are some common issues you may encounter, along with basic trouble shooting
steps to resolve them.
EXPERIENCING LONG POPPING CYCLES
If your pop cycle is longer than 4 minutes, it can be the result of several things:
A. LOW VOLTAGE - If the machine is operated on low voltage, this could cause the kettle
not to reach the proper operating temperature. Voltage must be at least 110v.
B. INADEQUATE SUPPLY LINES - Inadequately sized electrical supply lines, in addition to
being a fire hazard, would also prevent the kettle from reaching the proper operating
temperature. Check with a qualified electrician.
C. INFERIOR CORN - Inferior quality corn would result in longer popping cycles. Use only
top quality fresh hybrid popcorn from reputable suppliers. Even then, if you let your corn
pick up moisture or dry out, your popping cycles will be slow.
THE KETTLE DOES NOT HEAT
Before you go any further, make sure the kettle lead-in cord is plugged in.
A. KETTLE HEAT SWITCH - Check the voltage to and from the “KETTLE HEAT” switch,
and if the switch is defective, replace it. (Repair should only be performed by qualified
service personnel.)
THE MOTOR WILL NOT TURN AGITATOR
WARNING! If the kettle agitator shaft is not rotating, DO NOT pop corn. Adjust the clearance
between the kettle bottom and the stir blade to 1/32” (use a dime). Loosen the set screw in the
collars above and below the crossbar and adjust the agitator shaft as necessary. Then re-tighten the
set screws in the collars.

Gay 90 Whiz Bang Unimaxx
Models 2014, 2014EX
10
ORDERING SPARE PARTS
1. Identify the needed part by checking it against the photos, illustrations, and/or the parts list.
2. When ordering, please include part number, part name, and quantity needed.
3. Please include the machine’s model name, serial number, and date of manufacture (located on the
machine nameplate) with your order.
4. Address all parts orders to:
Parts Department
Gold Medal Products Co.
10700 Medallion Drive
Cincinnati, Ohio 45241-4807
or, place orders at:
[phone]
[phone]
Fax: [phone]
E-mail: [email protected]
Web Page: www.gmpopcorn.com