Goldmedal Pop Maxx 2552EX User manual

© 2014 Gold Medal Products Co.
Part No. 49749EX
Instruction Manual
10700 Medallion Drive, Cincinnati, Ohio 45241-4807 USA
Pop Maxx
Model No. 2552EX, 2552KX, 2552LX

Pop Maxx Model No. 2552EX, 2552KX, 2552LX
Page 2
gmpopcorn.com
SAFETY PRECAUTIONS
DANGER
Machine must be properly grounded to prevent electrical shock to personnel.
Failure to do so could result in serious injury, or death.
DO NOT immerse any part of this equipment in water.
DO NOT use excessive water when cleaning.
Keep cord and plug off the ground and away from moisture.
Always unplug the equipment before cleaning or servicing.
008_010914
DANGER
Improper installation, adjustment, alteration, service, or maintenance can
cause property damage, injury, or death. Any alterations to this equipment will
void the warranty and may cause a dangerous condition. NEVER make
alterations to this equipment. Read the Installation, Operating, and
Maintenance Instructions thoroughly before installing, servicing, or operating
this equipment. Make sure all machine switches are in the OFF position
before plugging the equipment into the receptacle.
014_010914
WARNING
To avoid burns, DO NOT touch the kettle or any heated surface.
DO NOT place or leave objects in contact with heated surfaces.
013_010914
WARNING
ALWAYS wear safety glasses when servicing this equipment.
010_010914
WARNING
No user serviceable parts inside. Refer servicing to qualified service
personnel.
011_010914
WARNING
Read and understand operator’s manual and all other safety instructions
before using this equipment. To order copies of the operator’s manual go to
gmpopcorn.com or write to Gold Medal Products Co., 10700 Medallion Drive,
Cincinnati, OH 45241 USA 1-(800)-543-0862
022_010914

Pop Maxx Model No. 2552EX, 2552KX, 2552LX
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SAFETY PRECAUTIONS (continued)
WARNING
DO NOT allow direct contact of this equipment by the public when used in
food service locations. Only personnel trained and experienced in the
equipment operation may operate this equipment.
Carefully read all instructions before operation.
012_010914
WARNING
This machine is NOT to be operated by minors.
007_010914
Note: Improvements are always being made to Gold Medal’s equipment. This
information may not be the latest available for your purposes. It is critical that
you call Gold Medal’s Technical Service Department at -800-543-0862 for any
questions about your machine operations, replacement parts, or any service
questions. (Gold Medal Products Co. does not assume any liability for injury due
to careless handling and/or reckless operation of this equipment.)

Pop Maxx Model No. 2552EX, 2552KX, 2552LX
Page 4
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INSTALLATION INSTRUCTIONS
Inspection of Shipment
After unpacking, check thoroughly for any damage which may have occurred in transit. Claims
should be filed immediately with the transportation company. The warranty does not cover
damage that occurs in transit, or damage caused by abuse, or consequential damage due to the
operation of this machine, since it is beyond our control.
Setup
Your Pop Maxx was adjusted, inspected, and tested before it left the factory. Remove all packing
before starting operation.
Accessories Included With Your Machine
Stamped Aluminum Scoop (2552EX-LX)
Corn Measure Cup (2552EX-LX)
½ Measure Cup (2552EX-LX)
Measure 4.7CC (2552EX-LX)
Timer (2552KX)
Salt Shaker (2552KX)
Pappy’s Decal (2552KX)

Pop Maxx Model No. 2552EX, 2552KX, 2552LX
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Electrical Requirements
2552EX: 230V, 380W, 50Hz
2552KX: 230V, 380W, 50Hz
2552LX: 230V, 380W, 50Hz
DANGER
Machine must be properly grounded to prevent electrical
shock to personnel. Failure to do so could result in serious
injury, or death.
Do NOT immerse any part of this equipment in water.
Do NOT use excessive water when cleaning.
Keep cord and plug off the ground and away from
moisture.
Always unplug the equipment before cleaning or servicing.
Your electrician must furnish sufficient power for proper machine operation. We recommend
this equipment be on a dedicated and protected circuit. Failure to wire properly will void the
warranty and may result in damage to the machine. It is Gold Medal Products Company’s
recommendation that this machine be plugged directly into a wall outlet. The use of extension
cords is not recommended due to safety concerns, and may cause sacrificed and/or reduced
performance.
Before You Plug In Machine
. Make sure all machine switches are in the OFF position before plugging the equipment
into the receptacle.
2. Make sure the wall outlet can accept the grounded plugs (where applicable) on the
power supply cord.
3. The wall outlet must have the proper polarity. If in doubt, have a competent
electrician inspect the outlet and correct if necessary.
4. DO NOT use a grounded to un-grounded receptacle adapter.
5. Install the unit in a level position.

Pop Maxx Model No. 2552EX, 2552KX, 2552LX
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OPERATING INSTRUCTIONS
Controls and Their Functions
LIGHT AND WARMER SWITCH – Turns on the heat to the bottom corn pan and heat light.
KETTLE MOTOR SWITCH – Turns on the motor which drives kettle agitator shaft.
KETTLE HEAT SWITCH – Turns on the heat element in the popcorn kettle.
Amount of Popcorn and Oil
Your new popper is equipped with a corn, salt, and oil measure cup. We recommend flavored and
colored coconut oil. Popcorn popped in coconut oil stays fresh longer and does not leave black
deposits in your kettle like other oils. Use only top quality, fresh popcorn from reputable suppliers.
Corn charge – 2oz – 4oz.
Oil charge – 3.5oz. – 4.2oz.
Flavacol – - /2 Tablespoon
For best results use mega-pop premeasured pouches (Item# 2839)
Popping Instructions
. Turn both the kettle heat and kettle motor switches “ON.”.
2. Test pop three kernels of corn and one ounce of popping oil. When the kernels pop,
the kettle is ready for use.
3. Load both a full corn/oil charge and Flavacol seasoning salt into the kettle. Close the
lids.
4. When the corn has finished popping, gently dump the kettle.
5. Repeat the cycle, starting with step number 3, until the desired amount of popcorn has
been achieved. Always pop 3 to 5 consecutive batches for the best popcorn.
6. On the final kettle of corn, it is a good idea to turn the kettle heat switch “Off” just as
the lids are forced open by the popping corn. This procedure saves electricity since the
kettle has plenty of heat and eliminates smoke/odor from any oil residue that remains
after you have stopped popping.
Light and
War er Switch
Kettle Motor
Switch
Kettle Heat
Switch

Pop Maxx Model No. 2552EX, 2552KX, 2552LX
Page 7
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Pappy’s Kettle Corn Instructions
. Turn kettle heat, stir motor, and lights to the “ON” position.
2. Pre-heat the kettle for 4 minutes.
3. Add 3/8 part oil and part popcorn into the kettle (No Salt!). Set the timer for 45-60
seconds and then start the timer.
4. Add 2/3 part Pappy’s into kettle when timer goes off. If popping has just started, close
the right door and carefully/quickly add the Pappy’s mix through the left door. Re-
open right door.
5. Dump Kettle when popping has nearly stopped, repeat steps 3 and 4.
6. Salt and mix the popped corn thoroughly.
Count Down Timer Instructions
. Press MIN and SEC together to reset timer to zero.
2. Use MIN and SEC buttons to set time.
3. Press START button to start or stop.
4. The alarm will sound for 60 seconds or press any key to stop alarm. The timer will
return to the set time.
NEVER LEAVE THE HEAT ON WHEN YOU ARE NOT POPPING CORN!!

Pop Maxx Model No. 2552EX, 2552KX, 2552LX
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CARE AND CLEANING
Clean the Kettle Daily
. As you popcorn, wipe the kettle with a clean cloth. It is easy to keep the outside clean
when the kettle is warm and the oil is not baked on.
2. CAUTION: The hot kettle will cause burns if you touch it with your hand. Allow the
kettle to cool for at least hour before attempting to clean.
3. Every night, mix a gallon of Heat’n Kleen solution (Gold Medal Part No. 2095)
– (2 tablespoons per gallon of water). Add enough solution to fill the kettle /2" deep.
4. Turn on the kettle heat. When the water starts to boil, turn off the kettle heat and
allow the solution to work over-night.
5. Before next use, dump the solution into a bucket and wipe the inside of the kettle with
a cloth. Make sure all of the solution goes into the bucket, and that you do not spill any
into the interior cabinet of the machine.
6. Wipe the inside of the kettle with a clean damp cloth.
Clean the Popcorn Machine
. Wipe the stainless steel parts with a clean cloth and cleaner designed for stainless
steel.
2. DO NOT use oven cleaners or abrasive materials as they will damage parts of the
machine.
3. Ammonia cleaners will damage the plastic doors. Use only non-ammonia cleaners,
such as Gold Medal Watchdog Glass Cleaner (Item No. 2588).
DANGER
Machine must be properly grounded to prevent electrical
shock to personnel.
DO NOT immerse in water.
Always unplug the equipment before cleaning or servicing.
Good sanitation practice demands that all food preparation equipment be cleaned regularly. A
clean looking, well-kept machine is one of the best ways of advertising your product.

Pop Maxx Model No. 2552EX, 2552KX, 2552LX
Page 9
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FILTER CLEANING INSTRUCTIONS
Cleaning the Filters
Your popcorn machine is equipped with an efficient and durable filtration system. The filter
should be cleaned every -2 weeks to maintain maximum efficiency.
Follow the steps below for proper filter cleaning:
Step 1
:
The filter is located on the
inside of the popcorn machine
directly above the popping
kettle.
Step 2
:
Remove the filter by gripping
the filter itself and pulling
straight down.
Step 3
:
Clean the filter in warm
soapy water and allow to dry
overnight. Replace the filter
by putting it into the slot and
pushing upward. Make sure
the filter frame is flush with
the roof of the machine. (As
shown above)

Pop Maxx Model No. 2552EX, 2552KX, 2552LX
Page 10
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MAINTENANCE INSTRUCTIONS
DANGER
Improper installation, adjustment, alteration, service, or
maintenance can cause property damage, injury or death.
Read the installation, Operating, and Maintenance
Instructions thoroughly before installing or servicing this
equipment.
DANGER
Do Not immerse the equipment in water. Unplug your
machine before servicing.
WARNING
Adequate eye protection must be used when servicing this
equipment to prevent eye injury.
CAUTION
THE FOLLOWING SECTIONS OF THIS MANUAL ARE
INTENDED ONLY FOR QUALIFIED SERVICE
PERSONNEL WHO ARE FAMILIAR WITH ELECTRICAL
EQUIPMENT. THESE ARE NOT INTENDED FOR THE
OPERATOR.

Pop Maxx Model No. 2552EX, 2552KX, 2552LX
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ORDERING SPARE PARTS
. Identify the needed part by checking it against the photos, illustrations, and/or
parts list.
2. When ordering, please include part number, part name, and quantity needed.
3. Please include your model number, serial number, and date of manufacture (located
on the machine nameplate) with your order.
4. Address all parts orders to:
Parts Department
Gold Medal Products Co.
0700 Medallion Drive
Cincinnati, Ohio 4524 -4807
Or, place orders by phone or online:
Phone: [phone]
(5 3) 769-7676
Fax: [phone]
(5 3) 769-8500
E-mail: [email protected]
Web Page: www.gmpopcorn.com

Pop Maxx Model No. 2552EX, 2552KX, 2552LX
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Kettle Assembly – 58014EX and 58014KX
Ele ent View
18 19
17
16
14
13
16
15
9 10
11
20
12
22
23
24 25
21
6 7
4 5
1
8
7
2
3
1

Pop Maxx Model No. 2552EX, 2552KX, 2552LX
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Kettle Assembly – Parts List
58014EX –Used for Model No. 2552EX and 2552LX
58014KX – Used for Model No. 2552KX
58014EX
58014KX
THUMB SCREW /4-20 x /2
2
6 059
6 059
2
8-32 X /2 PHILL FLAT M/S ZINC
2
20066
20066
3
BLOCK, SHELL AND KETTLE
6 0 3
6 0 3
4
8 OZ KETTLE SHELL
6 0 7
6 0 7
5
KETTLE LEAD ASSEMBLY
6 227
6 227
6 KNOB, DUMP HANDLE 47 0 47 23
7 DUMP HANDLE-BLOCK WELD 88769 88769
8 8-32 X PHILL FLAT M/S ZINC 2 20068 20068
98 OZ LID & AGITATOR ASSY (Complete
Assembly) 580 6EX 580 6
0 FORMED LID (Front Kettle Lid w/Lid Lifter) 4726 4726
CROSSBAR ASSEMBLY 2/ 4 EX 580 5EX 580 5
2 AGITATOR SHAFT 2/ 4 OZ 697 2 697 2
3 NEEDLE BEARING 47 06 47 06
4 AGITATOR BEARING HUB 43434 43434
5 SPUR GEAR 47060 47060
6 SET SCREW # 0-32 X 3/ 6 4 4 742 4 742
7 SET COLLAR 5/ 6 ID 5/8 OD 3 46649 46649
8 STIR ROD POP MAXX 69806 69806
9 AGITATOR WEIGHT 697 5 697 5
20 REAR KETTLE LID 47 9 47 9
2 8 OZ KETTLE GASKET 6 0 2 6 0 2
22 2/ 4 OZ SHUNT BAR (Terminal) 2 77879 77879
23 2/ 4 KETTLE WITH HEATER 580 EX 580 EX
24 482
°
F THERMOSTAT 2 76708
25 450
°
F THERMOSTAT 2 76089
Part DescriptionIte Qty. Part Nu ber
BOTTOM VIEW / ELEMENT VIEW

Pop Maxx Model No. 2552EX, 2552KX, 2552LX
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Cabinet Assembly - Exterior
2552EX
2552KX
2552LX
DOME NON-LIGHTED
77769
77769
LIGHTED DOME
77780
2
MALE HINGE SHORT LEFT
2
4 349
4 349
4 349
3 LH FEMALE STEEL HINGE 2 6 359 6 359 6 359
4
2552 DOOR
2
77774
77774
77774
5 DROP PANEL 77730 77730 77730
6
GLIDE
4
47328
47328
47328
7 CRUTCH TIP BLACK 70 DURO 4 49 23 49 23 49 23
8
OLD MAID PAN
49 00
49 00
49 00
9
KNOB LID LEFT
3
47 20
47 20
47 20
0 8-32 X 3/8 PH PAN W/SEMS 3 42227 42227 42227
EXPORT POWER SUPPLY
42369
42369
42369
2 STRAIN RELIEF SR 7K-2 49740 49740 49740
3
MALE HINGE SHORT RIGHT
2
4 350
4 350
4 350
4 RH FEMALE STEEL HINGE 2 6 373 6 373 6 373
5
MAGNET .5x.5x. GLASS LCK
3
5 3
5 3
5 3
Qty.Part DescriptionIte Part Nu ber
1
2, 3
4
5
9, 10
8
9, 10 15
13, 14
11
12
6
7

Pop Maxx Model No. 2552EX, 2552KX, 2552LX
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Cabinet Assembly - Interior
2552EX
2552KX
2552LX
SMALL SWITCH BOX 4850 4850 4850
2 SWITCH, LIGHTED ROCKER 42798 42798 42798
3 SWITCH, DPST ROCKER 2 42532 42532 42532
4 FILTER 5 X 0 X 2 69850 69850 69850
5 FILTER SPRING CLIP 2 62666 62666 62666
6 COATED FLOOD 3 22 3 22 3 22
7 REAR HANGER ARM 6 050 6 050 6 050
8 FRONT HANGER ARM 6 049 6 049 6 049
9 SPUR GEAR 47060 47060 47060
0 SET SCREW (# 0-32 X 3/ 6) 4 742 4 742 4 742
GEAR BLOCK ASSEMBLY
67 94
67 94
67 94
2 KETTLE RECPT 49330 49330 49330
3 MAGNETIC CATCH 4756 4756 4756
4 MAGNETIC CATCH BRACKET 4 340 4 340 4 340
Qty.Part DescriptionIte Part Nu ber
2 3
1
6
7
8
12
13
14
11
9, 10
4
Inside Filter Box
5

Pop Maxx Model No. 2552EX, 2552KX, 2552LX
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Electrical Breakdown – Heated Corn Deck and Dome Interior
4
5
6 7
8
9
10
2
1
Heated Corn Deck
Botto View (Ele ent View)
Do e Interior View
3

Pop Maxx Model No. 2552EX, 2552KX, 2552LX
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Electrical Breakdown Parts List – Heated Corn Deck and
Dome Interior
2552EX
2552KX
2552LX
230V 20W FOIL HEATER
40557EX
40557EX
40557EX
2 BLOWER PLUG AND CORD 2 47 99 47 99 47 99
3 EXHAUST BLOWER 2 48037 48037 48037
4 SMALL SWITCH BOX 4850 4850 4850
5 KETTLE RECPT 49330 49330 49330
6
TERMINAL BLOCK
47208
47208
47208
7
KETTLE DRIVE MOTOR
47067
47067
47067
8
UPPER CTRL SHLF STIFFENER
77765
77765
77765
9 LIGHT SHIELD CONICAL 40589 40589 40589
0 LAMP HOLDER 47047 47047 47047
Qty.Part DescriptionIte Part Nu ber

Pop Maxx Model No. 2552EX, 2552KX, 2552LX
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Dome Lighting Breakdown – Model No. 2552LX
Part No.
2552LX
POPCORN SIGN
49575
2 DOME 77780
3
FLUORESCENT TUBE LOCK
2
2502
4 LIGHT TUBE HOLDER STARTER 4 02
5
LIGHT STARTER
4 023
6 LIGHT BALLAST 4 722
7
MOLDED PLUG
47726
8 LIGHT TUBE HOLDER 4 020
9
LIGHT TUBE
4 057
Qty.Part DescriptionIte
7
8
4
9 3
5
6
1
2

Pop Maxx Model No. 2552EX, 2552KX, 2552LX
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Accessories
2552EX
2552KX
2552LX
MEASURE /2 CUP
47 49
47 49
47 49
2
2 OZ VOL CORN MEASURE
47 48
47 48
47 48
3
MEASURE 4.7CC
47679
47679
47679
4 STAMPED ALUM SCOOP 207 207 207
5 SALT SHAKER 630 6
6 TIMER, LCD RESETABLE 630 2
7 GLASS DECAL PAPPYS 49 58KC
Qty.Part DescriptionIte Part Nu ber
4
1
5
6
7
2
3

Pop Maxx Model No. 2552EX, 2552KX, 2552LX
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WIRING DIAGRAM
Model No. 2552EX and 2552KX