GYS STARTPACK PRO 12.24 XL User manual

73502_V3_15/10/2020
FR
EN
DE
ES
RU
NL
IT
02-10 / 65-68
11-19 / 65-68
20-28 / 65-68
29-37 / 65-68
38-46 / 65-68
47-56 / 65-68
57-64 / 65-68
STARTPACK PRO 12.24 XL
www.gys.fr

11
STARTPACK PRO 12.24 XL EN
Translation of the original instructions
SAFETY INSTRUCTIONS
This manual contains safety and operating instructions. Please read it
carefully before using the device for the first time and keep it in a safe
place for future reference. Read and understand the following safety
recommendations before using or servicing the unit. Any change or
servicing that is not specified in the instruction manual must not be
undertaken. The manufacturer is not liable for any injury or damage
caused due to non-compliance with the instructions featured in this
manual . In the event of problems or uncertainties, please consult a
qualified person who can handle the device correctly.. This machine
should only be used for starting operations comprised within the
limits indicated on the machine and in the instruction manual. The
operator must observe the safety precautions. In case of inedaquate
or unsafe use, the manufacturer cannot be held liable for damage
or injury.
Device suitable for indoor use only. Do not expose to rain or
excessive moisture.
This unit can be used by children aged 8 or over and by people
with reduced physical, sensory or mental capabilities or lack of ex-
perience or knowledge, if they are properly monitored or if instruc-
tions for using the equipment safely have been read and risks made
aware of. Children must not play with the product. Cleaning and
maintenance should not be performed by an unsupervised child.
Do not use to charge small batteries or non rechargeable batteries.
Do not operate the device with a damaged power supply cord or
a damaged mains plug.
Never use on a frozen or damaged battery.
Do not cover the device.
Do not place the unit near a heat source/direct sunlight and durably
high temperatures (above 50 ° C)
Do not obstruct the machine’s air intake, which facilitates air circula-
tion. Check the installation chapter before using the device.
The operating of the device and the applicable restrictions to its use
are explained below in this manual.
Fire and explosion risks!
A charging battery can emit explosive gases.
• During the charge, the battery must be placed in a well ventilated
area.
• Avoid flames and sparks. Do not smoke near the device.
• Protect the battery’s electrical contact surfaces against short-cir-
cuits
Risk of acid dispersion!
• Wear protective goggles and gloves.

12
STARTPACK PRO 12.24 XL EN
Translation of the original instructions
EN
• In case of contact with the eyes or the skin, rinse with water imme-
diately and seek medical attention as soon as possible.
Connection / disconnection:
• Disconnect the power supply before connecting/disconnecting
the device to/from the battery.
• The terminal of the battery that is not connected to the car frame
must be connected first. The other connection must be made on
the car frame, far from the battery and the fuel line. The battery
charger must be connected to the power supply network.
Connection:
• Class III (booster)
• This charger is fuse protected
Maintenance:
• Service should be performed by a qualified person
• Warning! Always remove the power plug from the wall socket
before carrying out any work on the device.
• If the internal fuse is melted, it must be replaced by the manufac-
turer or an equally qualified person to prevent danger.
• Do not use solvents or any agressive cleaning products.
• Clean the device’s surfaces with a dry cloth.
Regulations :
• The Machine is compliant with European directives.
• The declaration of conformity is available on our website.
• EAC Conformity marking (Eurasian Economic Community).
• Equipment in compliance with British requirements. The British
Declaration of Conformity is available on our website (see home
page).
• Equipment in conformity with Moroccan standards. The declara-
tion Cم(CMIM) of conformity is available on our website (see
cover page).
Waste management:
• This product should be disposed of at an appropriate recycling
facility. Do not throw away in a domestic bin.
• This device’s battery is recyclable. Please comply with the the
applicable waste management laws.
• The battery must be removed from the booster before being
thrown away
• The device must absolutely be disconnected from the power
supply network before removing the battery.

13
STARTPACK PRO 12.24 XL EN
Translation of the original instructions
EN
DESCRIPTION
This booster pack is designed to start all common batteries including lead-acid , electrolyte or gel batteries, 12V and 24V.
The STARTPACK PRO 12.24 XL works with two 12V high performance batteries.
For the best performance from the device and to preserve the internal batteries, it is recommended to
connect the STARTPACK PRO 12.24 XL to the mains via the GYSFLASH 6.12 XL and to set the voltage
connector to 12V after each use.
ASSEMBLY
1
M5x16 x7
2The GYSFLASH 6.12 XL and the power supply cable can be tted on the STARTPACK PRO 12.24 XL or kept sepa-
rated (screws included).
!When using the STARTPACK PRO 12.24 XL outdoors, the power supply cable is not weather proof .

14
STARTPACK PRO 12.24 XL EN
Translation of the original instructions
EN
M4x20 x4 -x4
USE IN STARTER MODE
VERIFICATION OF THE INTERNAL BATTERIES STATE OF HEALTH
• Disconnect the power supply cable.
• Check the internal batteries by pressing the power button for 10 seconds.
• The state of the internal batteries is displayed for 10 secs.
• The batteries are fully charged when the green led switches on.
- Green led : The start is possible.
- Orange led : The start is possible but not recommended. Perform a charge.
- Red led : The start is impossible. Perform a charge.
START
• Plug the selector on 12V or 24V depending on the vehicle to start.
• Connect the red clamp to the positive terminal (+) and the black clamp to the
negative terminal (-) of the battery.
In case of polarity inversion, the STARTPACK PRO 12.24 XL will signal it by :
buzzer + red LED light on.
• Switch the STARTPACK PRO 12.24 XL on by pressing the power button for 3 secs.
• The digital display shows the voltage of the vehicle’s battery.

15
STARTPACK PRO 12.24 XL EN
Translation of the original instructions
EN
For a 12 V vehicle :
• If the voltage > 11 V, the STARTPACK PRO 12.24 XL is ready to start :
Proceed to the next step described below.
• If the voltage is < 11 V, the STARTPACK PRO 12.24 XL signals a voltage error :
- The vehicle battery is in a poor state of health.
- 6V or 24 V battery.
- Voltage selector is not properly connected.
See page 17.
If the vehicle battery voltage is still < 11 V after checking :
Refer to «Functions of the ‘SOS’ mode».
For 24 V vehicle :
• If the voltage is > 22 V, the STARTPACK PRO 12.24 XL is waiting to start :
Proceed to the next step described below.
• If the voltage is < 22 V, the STARTPACK PRO 12.24 XL signals a voltage error :
- The vehicle battery is in a bad state of health.
- 6V or 12 V battery.
- Voltage selector is not properly connected.
See page 17.
If the vehicle battery voltage is still < 22 V after checking :
Refer to «Functions of the ‘SOS’ mode».
Turn the vehicle’s ignition, to close the contactor and activate the start function.
nb : if your engine doesn’t start, wait 3 minutes between each attempt .
A vehicle that does not start after the third attempt may have a problem other than a
faulty battery: e.g. alternator, glowplug…
• Once the vehicle has started, switch the STARTPACK PRO 12.24 XL off.
After a start or heavy battery consumption, the red led switches on to signal that the
batteries must be recharged.
• Disconnect the black clamp then the red clamp from the vehicle.
• Plug the machine, using the GYSFLASH 6.12 XL, on a 230V 50/60Hz plug to charge
the STARTPACK PRO 12.24 XL’s internal batteries.
SOS’ MODE FUNCTIONS
The ‘SOS’ mode has two functions:
1. Starting vehicles with deeply discharged batteries.
The STARTPACK PRO 12XL indicates a voltage error and after checking the vehicle battery voltage is always < 11 V (12 V)
or < 22 V (24 V). In this case a forced start must be carried out:
• Press the 'SOS' button. The 'SOS' LED lights up.
• Press the START button. The STARTPACK starts a 120 s countdown.

16
STARTPACK PRO 12.24 XL EN
Translation of the original instructions
EN
• Turn the key to your vehicle within this time.
nb : si votre moteur ne démarre pas, attendre 3 minutes et réaliser une
nouvelle tentative.
A vehicle that does not start after the third attempt may have a problem other than a
battery in poor condition: alternator, glow plug, etc.
2. Starting vehicles that require a lot of running time
Some vehicles need a very long time before starting up (helicopter, bio-gas buses...). It is necessary to increase the
start times beforehand (by default they are set to 20 s and 120 s in ‘SOS’ mode).
> 3 s
Enter the “Preload time setting”
mode.
Select the standard precharge
time: 10, 20 (default), ... 120 s.
Select the precharge time in ‘SOS’
mode: 120 (default), 150 ... 300 s.
Enter the precharge time setting in
‘SOS’ mode without conguring the
standard time.
Validate the standard precharge
time. The setting of the ‘SOS’
mode is proposed.
Exit the “Precharge time setting”
mode without conguring the time
in ‘SOS’ mode.
Validate the precharge time in
‘SOS’ mode. Return to the main
menu.
In SOS mode, there are no more protections (on the 12 V / 24 V voltage, in case of polarity reversal...) .
The time setting can damage the battery:
- if the preheating time is too long, the battery can be deeply discharged.
- in the event of too violent a start due to a defect other than the battery.

17
STARTPACK PRO 12.24 XL EN
Translation of the original instructions
EN
USE IN CHARGER MODE (CHARGE INTERNAL BATTERIES)
For the STARTPACK PRO 12.24 XL to be always operational and deliver maximum starting power, it is recommended to
charge it after each use and to keep on charge until next used.
The STARTPACK PRO 12.24 XL is tted with an autonomous charger which charges and maintains the internal batteries
at 100% and without the need for monitoring (Floating System).
• Put the voltage selector on 12V.
• Connect the GYSFLASH 6.12 XL cable to the STARTPACK PRO 12.24 XL.
• Connect the GYSFLASH 6.12 XL to a 230V 50/60Hz mains socket.
• The charge starts automatically.
• The STARTPACK PRO 12.24 XL displays the state of charge :
- Red indicator : the batteries are damaged ;
- Orange indicator : the batteries are charging;
- Green indicator : the batteries are charged.
• After the charge, keep the machine connected to the mains.
iFor further details about the charge, see the GYSFLASH 6.12 XL instruction manual.
INTERNAL BATTERIES : RECOMMENDATIONS AND MAINTENANCE
These high performance batteries require the user to be extra careful. Observing the following recommendations will
lenghthen the batteries’ lifetime.
• Charge the machine after each use.
• Do not use an external charger other than the one supplied with the machine.
• Set the voltage selector on 12V during the charge.
• Never connect the red clamp to a battery’s negative terminnal and the black clamp (-) on the engine. This would short
circuit the STARTPACK PRO 12.24 XL’s batteries.
• Wait 3 minutes before each start attempt. This allows the device to cool down and the batteries’ voltage to recover. Not
waiting long enough between each attempt reduces the chances of a succesful start at the next attempt (power loss).

18
STARTPACK PRO 12.24 XL EN
Translation of the original instructions
INTERNAL BATTERIES REPLACEMENT
1Position the product horizontally : 2Unscrew the 16 metal casing screws marked
with a dash :
3Once the casing is removed, disconnect the
batteries. Disconnect the cables using a 3/8 and
5/16 nut wrench with a 15 Newton torque wrench.
Batteries polarity :
4The batteries must be recycled in accordance
with local laws and regulations.
Place the new batteries and connect the cable
with respect to the polarity using a torque
wrench (15 N tightening torque).
!
When installing new batteries, please ensure
the correct polarity is observed in the fol-
lowing order:
1. Connect the black cable to the negative
terminal (-).
2. Connect the red cable to the positive ter-
minal (+).
Battery characteristics
Battery STARTPACK PRO 12.24 XL
Reference EP450-12V-50Ah
Type Lead- acid battery
Voltage (V) 12 V
Capacity (Ah) 50 Ah
Dimensions cm) 260 x 170 x 207
Article code 53075

19
STARTPACK PRO 12.24 XL EN
Translation of the original instructions
TROUBLESHOOTING
Symptoms Causes Remedies
STARTER MODE
The STARTPACK PRO 12.24 XL
does not start :
The red led is on.
Alarm beep.
The voltage selector is unplugged. Plug the selector on 12V or 24V
depending on the vehicle to start.
The selected voltage is not adap-
ted to the vehicle.
Polarity reversal Check the battery polarity. Red clamp to the battery's (+) and
black clamp to the battery's (-).
The STARTPACK PRO 12.24 XL
does not start :
No led is on.
No alarm beep.
The battery voltage is < 4V. Put the STARTPACK PRO 12.24 XL
on charge.
The vehicle requires too much
starting current.
The batteries are faulty. Put the STARTPACK PRO 12.24 XL on charge to attempt a battery
recovery.
Several start attempts without
waiting between each attempt.
Wait 3 minutes between
each start attempt.
Let the batteries rest.
CHARGER MODE
The GYSFLASH 6.12 XL's green led
is on.
The GYSFLASH 6.12 XL's orange
led is on.
The charge is in progress.
Wait for the
STARTPACK PRO 12.24 XL's green
led
to switch on.
The voltage selector's leds blink
alternatively. The voltage selector is unplugged. Set the voltage selector on 12V for an optimal charge.
The GYSFLASH 6.12 XL's green led
is on.
The STARTPACK PRO 12.24 XL
does not enter charge mode.
The connection is interrupted.
Check the
GYSFLASH 6.12 XL's power sup-
ply as well as the charging cable
connected to the STARTPACK PRO
12.24 XL.
BATTERY NOT COVERED BY THE WARRANTY
The STARTPACK PRO 12.24 XL works with two 12V high performance batteries which MUST be recharged after each
use. If this recommendation is not followed, the batteries may permanently deteriorate.
For this reason, the STARTPACK PRO 12.24 XL batteries are not covered by the warranty.
WARRANTY
The warranty covers faulty workmanship for 2 years from the date of purchase (parts and labour).
The warranty does not cover:
• Transit damage.
• Normal wear of parts (eg. : cables, clamps, etc..).
• Damages due to misuse (power supply error, dropping of equipment, disassembling).
• Environment related failures (pollution, rust, dust).
In case of failure, return the unit to your distributor together with:
- The proof of purchase (receipt etc ...)
- A description of the fault reported

STARTPACK PRO 12.24 XL
65
PLASTRON / CONTROL PANEL STICKER / FRONTSEITE / TECLADO / ПАНЕЛЬ УПРАВЛЕНИЯ / VOORS-
TUK / TASTIERA DI COMMANDO
1 4
5 8 976
32
N° FR EN DE ES RU NL IT
1Bouton power Power button Ein/Aus-Taste Botón power Кнопка power Knop power Tasto power
2Voyant erreur Error indicator Fehler-
Warnleuchte Indicador error Индикатор ошибки Lampje error Spia errore
3Bouton start Start button Start-Taste Botón start Кнопка Start Knop start Tasto start
4Écran digital Digital display Digitalanzeige Pantalla digital Цифровой
дисплей Digitaal scherm Schermo digitale
5Présence
chargeur Charger on Ladegerät auf Cargador зарядное устройство на Lader op Caricabatterie su
6Voyants état de
charge Charging state indicators Batterielades- tand-Anzeige Indicadores de estado de carga Индикаторы состояние зарядки
Lampje
laadstatus Spia stato di carica
7Bouton SOS
(démarrage
forcé)
SOS button
(Forced start)
SOS-Taste
(Erzwungener
Start)
Botón SOS
(arranque
forzado)
Кнопка SOS
(принудительный
запуск)
Knop SOS
(geforceerd
opstarten)
Tasto SOS
(avviamento
forzato)
8Voyant sélecteur
12 V 12 V voltage selector indicator 12V-Anzeige Indicador seleccionador 12V
Индикатор
переключателя
12 В
Lampje
keuzeschakelaar
12 V
Spia selettore
12 V
9Voyant sélecteur
24 V 24 V voltage selector indicator 24V-Anzeige Indicador seleccionador 24V
Индикатор
переключателя
24 В
Lampje
keuzeschakelaar
24 V
Spia selettore
24 V

STARTPACK PRO 12.24 XL
66
PIÈCES DÉTACHÉES / SPARE PARTS / ERSATZTEILE / PIEZAS DE RECAMBIO / ЭЛЕКТРИЧЕСКАЯ
СХЕМА / RESERVE ONDERDELEN / PEZZI DI RICAMBIO
6
10
9
8
11
2
5
4
1
1
3
7
6
N° FR EN DE ES RU NL IT Reference
1 Batteries Batteries Batterien Baterías Аккумуляторные
батареи Accu's Batterie 53075
2 Roues Wheels Rad Ruedas Колёса Wielen Ruote 71379
3 Contacteur Contactor Schalter Interruptor Замыкатель Schakelaar Contattore 51085
4Connecteur
Jaune 175 A
Yellow
connector
175 A
gelber
Anschlussstec-
ker 175A
Conector
Amarillo 175A Желтый коннектор 175 A
Gele schakelaar
175 A Connettore Giallo 175 A 53041
5Connecteur
Gris 350 A Grey connector 350 A
grauer
Anschlussstec-
ker 350A
Conector Gris
350A Серый коннектор 350 A
Grijze
schakelaar
350 A
Connettore
Grigio 350 A 53042
6 Poignée Handle Griff Mango Ручка Handvat Impugnatura 53047
7Carte
électronique Electonic board Platine Tarjeta electrónica Электронная плата
Elektrische
circuit Carta elettronica 97354
8 Clavier Keypad Bedienfeld Teclado Панель
управления
Bedieningspa-
neel Tastiera 51972
9Enrouleur de
câbles Cable reel Kabelhalterung Enrollador de cables Наматыватель для кабелей
Haspel voor
kabels
Avvolgitore
cavo 56131
10 Accessoires
câbles chargeur Charger cable accessories Zubehör Ladekabel
Accesorios
cables de
cargador
Аксессуары
для кабелей
зарядного
устройства
Accessoires
kabels oplader
Accessori cavi
caricabatterie 72053
11 Cache noir de
protection Protective cover
Schwarze
Schutzabdec-
kung
Protector negro Черный
защитный колпак
Zwarte
beschermkap
Coperchio nero
di protezione 56140

STARTPACK PRO 12.24 XL
67
SPECIFICATION TECHNIQUES / TECHNICAL SPECIFICATIONS / TECHNISCHE DATEN / ESPECIFICA-
CIONES TÉCNICAS / ТЕХНИЧЕСКИЕ ХАРАКТЕРИСТИКИ / TECHNISCHE SPECIFICATIES / SPECIFICHE
TECNICHE
FR EN DE ES RU NL IT
Tension de
charge Charging voltage Ladespannung Tensión de carga Напряжение зарядки Laadspanning Tensione di carica 14,6 V à 25°C
Courant de
charge Charging current Ladestrom Corriente de carga Ток зарядки Laadstroom Corrente di carica 10 A max.
Capacité
nominale de
charge
Nominal charge
capacity Nominal Ladekapazität
Capacidad
nominal de
carga
Номинальная
емкость заряда
Nominale laad
capaciteit
Capacità
nominale di
carica 2 x 50 Ah
Courbe de
charge des
batteries
internes
Internal
batteries
charging curve
Ladekurve
füe interne
Batterien
Curva de carga
de las baterías
internas
Кривая
зарядки
встроенных
АКБ
Laadcurve
interne accu's
Curva di carica
delle batterie
interne IUoU
Température de
fonctionnement
/ stockage
Functionning/
Storage
temperature
Betriebstempe-
ratur
Temperatura de
funcionamiento
/ almacenaje
Рабочая
температура /
температура
хранения
Werktempera-
tuur / Opslag-
temperatuur
Temperatura di
funzionamento
/ stoccaggio -20°C à 50°C
Poids de
l’appareil
(cables
compris)
Machine's
weight (cables
included)
Gerätgewicht
(einschließlich
Kabeln)
Peso del
aparato (cables
incluidos)
Вес аппарата
(включая
кабели)
Gewicht van het
toestel (inclusief
kabels)
Peso del
dispositivo (cavi
compresi) 71 kg
Dimension
(Lx l x H) cm Dimension (Lx l x H) cm Maße (Lx B x H) cm Dimensiones (L x A x A) cm Размеры (Д x Ш х В) см
Afmetingen
(Lx l x H) cm Dimensioni (L x l x H) cm 45 x 55 x 103
SCHÉMA ÉLECTRIQUE / ELECTRICAL DIAGRAM / STROMLAUFPLAN / ESQUEMA ELÉCTRICO /
ЭЛЕКТРИЧЕСКАЯ СХЕМА / ELECTRISCHE SCHEMA / SCHEMA ELETTRICO

GYS SAS
1, rue de la Croix des Landes
CS 54159
53941 SAINT-BERTHEVIN Cedex
France