Handicare SystemRoMedic RiseAtlas450M... User manual

RiseAtlas450M with QuickTrolleySystem has been developed, for use in combination with the appropriate lifting acces-
sories, for transferring patients conveniently between two locations. The ceiling lift unit is installed on the appropriate rail
system to cover lifting needs in the given situation. The rail system may consist of a straight rail, with or without curves,
or a traverse system. It is also possible to transfer patients between two rooms using RiseAtlas. The QuickTrolley func-
tion facilitates mounting and dismounting of the lift unit on the rail.
Handicare’s SystemRoMedic product series includes a range of lifts, slings and other accessories. SystemRoMedic
adopts a holistic approach to patient transfers and is organized in four categories: transfer, positioning, support and
lifting.
Visual inspection
Inspect lift functions regularly. Check to ensure that product is free from damage.
Before use:
Ensure that the product is correctly assembled.
Check rail end stops.
Check slingbar connection and safety latch function.
Check lifting movement.
Always read the manuals for all assistive devices used during a transfer.
Keep the manual where it is accessible to users of the product.
The user/attendant shall be trained professional with thorough understanding of the equipment and lifting of disabled
persons.
Functional inspection
Always read the manual
Manual nr: 706-En Ver. 4 140820
Manual - English
SWL:
RiseAtlas450: 205 kg/450 lbs
RiseAtlas450M,
with QuickTrolleySystem
50100057 (RiseAtlas450M)
50100051 (RiseAtlas450M, high humidity)
SystemRoMedicTM

Table of contents
Installation...................................................................................3-12
- Unpacking and check............................................................................. 3
- Transport and storage ............................................................................ 3
- Installing the lift unit........................................................................... 3-6
- Charging the lift unit..........................................................................7-10
- Using QuickTrolleySystem .....................................................................11
- Different rail systems............................................................................12
- Final inspection....................................................................................12
Using the product ...................................................................13-18
- Important information ..........................................................................13
- Before use ...........................................................................................13
- Safe working load ................................................................................14
- Description of functions and symbols .....................................................14
- Hand control ........................................................................................15
- Information panel .................................................................................16
- Preventive service maintenance.............................................................16
- Emergency stop ...................................................................................17
- Electrical emergency lowering ...............................................................17
- Manual emergency lowering/raising.......................................................17
- Trouble-shooting ..................................................................................18
Accessories....................................................................................19
Maintenance ..................................................................................20
Technical information ..........................................................21-23
- Detailed description..............................................................................23
2MANUAL SystemRoMedicTM

Installation
Unpacking and check
With RiseAtlas, the following is included in the package:
1 RiseAtlas lift unit
1 Trolley
1 Hand control
2 Manuals - User manual, Assembly instructions for fuse
1 Charger station
1 Manual emergency lowering key
1 Safety pin H64
1 Safety pin H120 - 160
1 Label (QuickTrolleySystem)
1 Label (Parking for end point charging)
Check to ensure that no components are left in the packaging.
Inspect the lift unit for signs of damage.
Transport and storage
Before shipping, the fuse is removed to prevent battery discharge during transport or long-term storage.
Install the fuse in the lift unit according to the accompanying instructions.
Installing the lift unit
NOTE! The lift unit and carriage must be installed and inspected by authorized personnel according to instructions issued
by Handicare AB. Periodic inspection must be performed at least once yearly. Use only original spare parts. Service and
maintenance must be performed according to instructions in the manual.
The lift must be charged for at least 3 hours before it is used for the first time. The lift unit is shipped with the fuse
removed. Prior to installation the cover is removed and a 20A fuse is inserted. The fuse is packed in a bag. As standard,
the lift is factory pre-set for charging at a charger station. When installing the lift unit for in-rail charging on the rail system,
the system must be fitted with charger rails. Exercise caution when installing the lift unit, so that the charger wheels do
not come in contact with the rail, since this may cause short-circuiting. Incorrect installation may cause short-circuiting
and damage the charger.
Alteration of the charging method must be performed by authorized person-
nel according to instructions issued by Handicare AB.
3
MANUAL
SystemRoMedicTM

180 cm
Emergency Stop Strap
When the lift is correctly installed in the trolley system, the emergency
stop strap needs to be adjusted. The emergency stop strap is cut at a
height where the strap doesn´t interfere with a normal lifting situation but
at the same time is easily reached by all users.
The strap is cut with scissors and singed at the end as to prevent unravel.
Handicare recommends a height of 180 cm/70 inches above the floor.
Assembly of charger unit
The following is included in the charger station package:
• Holder
• Charger cup
Charger cable (EU, UK, US connectors included)
(fixtures between charger station and wall/freestanding rail not included)
Charger station
a) Secure holder to charger station on wall/freestanding rail system, fig 1. Recommended height is 110-120 cm from
floor.
b) Snap the cable connectors onto the lift unit’s charger cable, fig 2.
c) Mount the cable connectors with the charger cable on the underside of the charger cup, fig 3.
Use the accompanying screws.
d) Snap the charger cup in place in the holder for the charger station, fig 4.
e) Connect the accompanying hand control to the charger station and the hand control cable to the lift unit, Figure 5.
Check charger function.
1 2 34
4MANUAL SystemRoMedicTM

Clearence hole for safety pin
To be able to mount and dismount the lift unit from the rail with the QuickTrolleySystem, the saftey pin, marked red in
fig 1, needs a clearence hole in the rail that enables the saftey pin to slide up and down. Mounting and dismounting the
lift unit from the rail will only be possible at the position where the clearence hole has been made.
I. Decide where on the rail the lift unit can be mounted and dismounted. NOTE! Distance, D in fig 2, from end of rail to
trolley depends on which end stop that is used, Table 1.
II. Drill a hole, diameter 10-12 mm, in the rail where the safety pin should slide up and down, fig 3.
III. Remove metal chips from the rail.
VI. Put the accompanying label on the rail to show the user where the lift unit can be mounted and dismounted, fig 4.
Fig 1; Safety pin Fig 3; Trolley in rail
Trolley quick release
Trolley_new_design_2
WEIGHT: 3643.85
Material <not specified>
A3
SHEET 1 OF 1 SCALE:1:10
DWG NO.
TITLE:
REVISION
DO NOT SCALE DRAWING
MATERIAL:
DATE
SIGNATURE
NAME
DEBUR AND
BREAK SHARP
EDGES
FINISH:
UNLESS OTHERWISE SPECIFIED:
DIMENSIONS ARE IN MILLIMETERS
SURFACE FINISH:
TOLERANCES:
LINEAR:
ANGULAR:
Q.A
MFG
APPV'D
CHK'D
DRAWN
Fig 2; Trolley in position for mount-
ing / dismounting
Trolley quick release
Trolley_new_design_2
WEIGHT: 3643.85
Material <not specified>
A3
SHEET 1 OF 1 SCALE:1:5
DWG NO.
TITLE:
REVISION
DO NOT SCALE DRAWING
MATERIAL:
DATE
SIGNATURE
NAME
DEBUR AND
BREAK SHARP
EDGES
FINISH:
UNLESS OTHERWISE SPECIFIED:
DIMENSIONS ARE IN MILLIMETERS
SURFACE FINISH:
TOLERANCES:
LINEAR:
ANGULAR:
Q.A
MFG
APPV'D
CHK'D
DRAWN
Fig 4; Label on rail
Place the safety pin in the intended position in between the
charger plates, fig 1. The length of the safety pin chosen
depends on the height of the rail, Table 2.
Height of rail Safety pin
H64 Short safety pin
M3x15 mm
H120 – H160 Long safety pin
M3x25 mm
Table 2; Length of safety pin
End stop used Distance, D
Stop bult 50 mm
Adjustable end
stop
120 mm
Table 1; End stop
D
Skena med vagn
WEIGHT:
A3
SHEET 1 OF 1 SCALE:1:10
DWG NO.
TITLE:
REVISION
DO NOT SCALE DRAWING
MATERIAL:
DATE
SIGNATURE
NAME
DEBUR AND
BREAK SHARP
EDGES
FINISH:
UNLESS OTHERWISE SPECIFIED:
DIMENSIONS ARE IN MILLIMETERS
SURFACE FINISH:
TOLERANCES:
LINEAR:
ANGULAR:
Q.A
MFG
APPV'D
CHK'D
DRAWN
Safety pin
Assembly of the trolley
5
MANUAL
SystemRoMedicTM

If the desired position for the lift unit is not parallell to the rail the quick trolley release bracket, marked red in fig 5, can be
adjusted by 45-degree angle intervals.
I. Open the cover by removing the two screws at the top. More detailed information can be find in the service
manual for RiseAtlas450.
II. Release the four screws that hold the top bracket in place. Rotate the quick trolley release bracket into the
desired angle, fig 6.
III. Mount the top bracket and the covers back to their original position.
CHASSIS ASSEMBLY MANUAL
90001449 CHASSIS ASSEMBLY MANUAL
WEIGHT:
SEE DETAILS
SEE DETAILS
A3
SHEET 1 OF 1 SCALE:1:10
DWG NO.
TITLE:
REVISION
DO NOT SCALE DRAWING
MATERIAL:
DATE
SIGNATURE
NAME
DEBUR AND
BREAK SHARP
EDGES
FINISH:
UNLESS OTHERWISE SPECIFIED:
DIMENSIONS ARE IN MILLIMETERS
SURFACE FINISH:
TOLERANCES:
LINEAR:
ANGULAR:
Q.A
MFG
APPV'D
CHK'D
DRAWN
CHASSIS ASSEMBLY MANUAL
90001449 CHASSIS ASSEMBLY MANUAL
WEIGHT:
SEE DETAILS
SEE DETAILS
A3
SHEET 1 OF 1 SCALE:1:10
DWG NO.
TITLE:
REVISION
DO NOT SCALE DRAWING
MATERIAL:
DATE
SIGNATURE
NAME
DEBUR AND
BREAK SHARP
EDGES
FINISH:
UNLESS OTHERWISE SPECIFIED:
DIMENSIONS ARE IN MILLIMETERS
SURFACE FINISH:
TOLERANCES:
LINEAR:
ANGULAR:
Q.A
MFG
APPV'D
CHK'D
DRAWN
Figure 5; Quick trolley release bracket
Figure 6; Adjusting the
QuickTrolleyReleaseBracket
6MANUAL SystemRoMedicTM

Charging the lift unit
RiseAtlas can be used with three different charging systems:
1. Charger station for charging via hand control (Standard version for 50100057)
2. In-rail charging (Accessory for 50100057)
3. End-point charging (Standard version for 50100051, accessory for 50100057)
RiseAtlas is charged with a charger unit that is connected to the charger cables via a DC outlet. The charger should be
kept in an appropriate location. Note that the charger is a separate unit and can be easily mistaken for another charger.
Ensure that the correct charger is used, see Technical information. For assembly instructions, see Assembly of charger
unit.
1) The lift unit is charged via a wall-mounted charger station. Place the hand
control in the charger station. The charging lamp on the lift unit indicates charging
for 15 minutes after being activated. Charging continues until the battery is fully
charged.
2) For in-rail charging, the lift unit is always kept charged, which means that it can
be left anywhere on the rail and will charge automatically.
3) For end-point charging, the lift unit is placed at the charger station at the end
of the rail. If the rail system is of the traverse type, the secondary rail is placed at
the end of the primary rail at which the charger station is located. Check to ensure
that the battery symbol on the lift unit lights up.
7
MANUAL
SystemRoMedicTM

Alternative 2: In-rail charging (Accessory for article number 50100057)
If the in-rail charging option is chosen, the lift unit must be fitted with a charger contact (70200062) and charger rails
before installation. The charger that is included with the lift unit is used. It is connected to the charger rails in the same
way as the charger station, see section Charger station for charging via hand control.
Alteration of the charging method must be performed by authorized
personnel according to instructions issued by Handicare AB.
1) Set the charging points for in-rail charging; the charger plate is not secured with the spring pins, see fig 1. To set the
charging points for in-rail charging, remove the spring pins that hold the charger plate in place. Then, the dip switch on
the circuit board is set for the desired charging function.
2) Check to ensure that the charger plate springs in and out when pressure is applied to the charger plate, see
fig 2.
3) Check to ensure that charger rails have been installed (installation of charger rails is described in the installation
manual for MilkyWay).
4) Guide the lift unit onto the rail so that the plus on the charging point is on the right side, according to fig 3.
5) Connect the red cable to the charger rail on the right side, the charger plate’s plus side (positive), and the black cable
on the left side (negative), according to fig 4.
6) Install the end-stop on the rail.
1 2
NOTE! No spring pin
3
+
4
+ Plus
+
8MANUAL SystemRoMedicTM

1 2
45
Alternative 3: End-point charging (Standard version for article number 50100051 and accessory for article number 50100057)
If the end-point charging option is chosen, the lift unit must be fitted with a charger contact (70200062). The charger
that is included with the lift unit is used. It is connected to the charger rails in the same way as the charger station, see
section Charger station for charging via hand control.
1) Check to ensure that the charging points are set for the charger station; the charger plate is secured with the spring
pins, see fig 1.
2) Check to ensure that the charger plate springs in and out when pressure is applied to the charger plate, see fig 2.
3) Guide the lift unit onto the rail so that the plus on the charging point is on the right side, according to fig 3.
4) Mount charger contacts according to fig 4. NOTE! Push the charger contact (A) in about 50 mm if only a stop bolt is
used. When an adjustable end-stop is used, the charger contact is pushed in about 90 mm.
5) Affix the accompanying screws for charger contacts, see fig 5 (B).
6) Connect the red cable to the charger contact on the right side, the charger plate’s plus side (positive), and the black
cable on the left side (negative), according to fig 6.
7) Install the end-stop on the rail.
Spring pin
3
+
+
+ Plus
6
J
K
L
M
9 1 2 3 4 5 6 7 8 10 11 12
K
G
F
H
J
SCALE:1:5
DWG. NO. REV.
NAME DATE
DRAWN
APPROVED BY
SHEET 1 OF 1 WEIGHT:
COMMENTS:
STATUS: TITLE
MATERIAL:
SIZE
hc-mabr
In work
End point charger
90001915 00A
Material <not specified>
3441.59 g
2012-01-12
A1
Unless otherwise stated, general
tolerances according to ISO 2768-m
This drawing and any information or descriptive matter set out hereon are the confidential and copyright property of Handicare
and must not be disclosed, loaned, copied or used for manufacturing, tendering or any other purpose without their written permission.
A
J
K
L
M
9 1 2 3 4 5 6 7 8 10 11 12
K
G
F
H
J
SCALE:1:5
DWG. NO. REV.
NAME DATE
DRAWN
APPROVED BY
SHEET 1 OF 1 WEIGHT:
COMMENTS:
STATUS: TITLE
MATERIAL:
SIZE
hc-mabr
In work
End point charger
90001915 00A
Material <not specified>
3441.59 g
2012-01-12
A1
Unless otherwise stated, general
tolerances according to ISO 2768-m
This drawing and any information or descriptive matter set out hereon are the confidential and copyright property of Handicare
and must not be disclosed, loaned, copied or used for manufacturing, tendering or any other purpose without their written permission.
B
+
+
-
+
-
9
MANUAL
SystemRoMedicTM

Battery status, charger station
The battery symbol lights green when battery capacity exceeds 50%.
If the battery symbol blinks orange when the lift is started, the battery needs to be charged.
If the battery symbol lights orange and a beep is heard when the lift is run up, the battery needs
to be charged immediately.
When the lift unit is placed in the charging position the battery symbol lights green for 15 minutes.
The freestanding charger unit also indicates charging status via a coloured lamp. When the lift
unit is fully charged the charger unit lamp lights green.
When the lift unit is activated the battery symbol lights up for two seconds to indicate the current
battery status.
Battery status, in-rail charging
The battery symbol lights green when battery capacity exceeds 50%.
When the lift unit is activated the battery symbol lights green for 15 min.
If the battery symbol and the book symbol blink orange when the lift unit is started, the circuit for
the charging system has been broken and must be checked by a technician.
NOTE!
Use only the charger that is intended for the lift unit.
For maximum service life, charge batteries regularly. Do not allow the battery charge level to fall
below 25% (orange symbol on control panel).
Emergency stop must not be activated during charging.
Batteries may only be replaced by authorized personnel.
10 MANUAL SystemRoMedicTM