Harbor Breeze MAYFIELD BTH44AB5CS User manual

ITEM #18036
E124404
MAYFIELD CEILING FAN
MODEL #BTH44AB5CS
Questions, problems, missing parts? Before returning to your retailer, call or contact our
customer service department at 1-800-527-1292, 8:30 a.m. - 5:00 p.m., CST, Monday - Friday.
Harbor Breeze® is a registered trademark of
LF, LLC. All Rights Reserved.
español p. 19
ATTACH YOUR RECEIPT HERE
Serial Number Purchase Date
1
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2
TABLE OF CONTENTS
Safety Information .....................................………………………………………………...… ….. 2 - 3
Package Contents .....……………………………………………………………..….
…. ......... ... 4
Hardware Contents ...................................................................................................................
... 5
Preparation ...............….…………………..……………………….…………….………………....5
Initial Installation ............….……………..……………………….……….
…..…. ..........................6 - 7
Wiring .................................……………………........................................…………............8 - 9
Final Installation ….…………….……………………….…………….……...............
.... . 10 - 13
Installing Fan Without Included Light Kit (Optional) .........................................................
.... 13 - 14
Operation Instructions ............................................................……………………
…… …. ........ 14 - 15
Care and Maintenance …
….… …………………………………………………..…....... ..... .. .... 16
Troubleshooting .............………...………………………….……………..………....
….... .. 16 - 17
Warranty ……………………………….…………………………………………..… …. ......... ..... 17
Replacement Parts List ...........................................................................................
......... ...... . ........ 18
SAFETY INFORMATION
READ AND SAVE THESE INSTRUCTIONS
Please read and understand this entire manual before attempting to assemble, install or operate the
product. If you have any questions regarding the product, please call customer service at
1-800-527-1292, 8:30 a.m.- 5:00 p.m., CST, Monday - Friday.
• Do not discard fan carton or foam inserts. Should this fan need to be returned to the factory for
repairs, it must be shipped in its original packaging to ensure proper protection against damage that
might exceed the initial cause for return.
• Make sure that all electrical connections comply with local codes, ordinances, the National Electrical
Code and ANSI/NFPA 70-1999. Hire a qualified electrician or consult a do-it-yourself wiring handbook,
available at Lowe's, if you are unfamiliar with installing electrical wiring.
• Make sure the installation site you choose allows a minimum clearance of 7 feet from the blades to
the floor and at least 30 in. from the end of the blades to any obstruction.
• After you install the fan, make sure that all connections are secure to prevent the fan from falling.
• The net weight of this fan including the light kit is: 13.01 lbs. (5.9 kg).
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CAUTIONS
Before proceeding, be sure to shut off electricity at main switch or circuit breaker in order to avoid
electrical shock.
Read all instructions and safety information before installing your new fan. Review the
accompanying assembly diagrams.
RISK OF SHOCK, The molex safety caps should not be removed unless a light kit will be
immediately installed and that power should be turned off prior to molex safety cap removal and
light kit installation.
SAFETY INFORMATION
To reduce the risk of fire, electrical shock, or personal injury, mount fan to outlet box
marked "ACCEPTABLE FOR FAN SUPPORT OF 35 LBS (15.9 KG) OR LESS" and use
mounting screws provided with the outlet box. Most outlet boxes commonly used for the
support of lighting fixtures are not acceptable for fan support and may need to be replaced.
Consult a qualified electrician if in doubt.
When mounting fan to a ceiling outlet box, use a METAL octagonal outlet box. Secure the outlet
box directly to the building structure. The outlet box and its support must be able to support the
moving weight of the fan (at least 35 lbs.). Do NOT use a plastic outlet box.
To avoid personal injury, the use of gloves may be necessary while handling fan parts with
sharp edges.
To reduce the risk of fire, electrical shock, or personal injury, wire connectors provided with this
fan are designed to accept only one 12-gauge house wire and two lead wires from the fan. If your
house wire is larger than 12-gauge or there is more than one house wire to connect to the two fan
lead wires, consult an electrician for the proper size wire connectors to use.
To reduce the risk of fire or electrical shock, do not use the fan with any solid state speed
control device or control fan speed with a full range dimmer switch.
To reduce the risk of fire, electrical shock, or personal injury, do not bend the blade arms when
installing them, balancing the blades, or cleaning the fan. Do not insert objects between the
rotating fan blades.
To reduce the risk of personal injury, use only parts provided with this fan. The use of parts
OTHER than those provided with this fan will void the warranty.
WARNINGS
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PACKAGE CONTENTS
IMPORTANT REMINDER: You must
use the parts provided with this fan for
proper installation and safety.
PART DESCRIPTION QUANTITY
A Motor Housing 1
B Mounting Bracket 1
C Motor Assembly 1
D Light Kit Fitter 1
E Glass Shade 1
F Pull Chain Extension 2
G Blade 5
H Finial Plate 1
I Finial 1
J Blade Arm 5
K Cap 1
L Candelabra Base Bulb 3
M Motor Screw 10
(preassembled) + 1 extra
PART DESCRIPTION QUANTITY
N 5.4 M/M Lock Washer 10
(preassembled) + 1 extra
O Hex Nut (preassembled) 1
P Lock Washer 1
(preassembled)
Q Rubber Washer 1
(preassembled)
R Motor Housing Mounting 4
Screw (preassembled)
S Mounting Bracket Flat 4
Washer (preassembled)
T Motor Housing Lock 4
Washer (preassembled)
U Mounting Bracket Nut 4
(preassembled)
V Switch Housing Cap Screw 3
(preassembled)
D
G
J
K
L
O
P
Q
N
M
C
B
S
RT
U
A
V
E
F
H
I
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HARDWARE CONTENTS (shown actual size)
Fiber
Blade
Washer
Qty. 15
+ 1 extra
BB CC
AA
Blade
Screw
Qty. 15
+ 1 extra
E3 Wire
Connector
Qty. 4
5
Before beginning assembly of product, make sure all parts are present. Compare parts with package
contents list and hardware contents above. If any part is missing or damaged do not attempt to
assemble the product. Contact customer service for replacement parts.
Estimated Assembly Time: 120 minutes
Tools Required for Assembly (not included): Electrical Tape, Phillips Screwdriver, Pliers, Safety
Glasses, Stepladder and Wire Strippers
Helpful Tools (not included): AC Tester Light, Tape Measure, Do-It-Yourself-Wiring Handbook
(available at Lowe’s), and Wire Cutters
Bulbs Required (included): 3 candelabra base 40-watt max. bulbs
DANGER: When using an existing outlet box, make sure the outlet box is securely attached to
the building structure and can support the full weight of the fan. Failure to do this can result in serious
injury or death. The stability of the outlet box is essential in minimizing wobble and noise in the fan
after installation is complete.
CAUTION: Be sure outlet box is properly grounded and that a ground wire (green or bare) is
present.
After opening top of carton, remove mounting hardware package from foam inserts. Remove motor
from packing and place on carpet or on foam to avoid damage to finish.
CAUTION: Carefully check all screws, bolts and nuts on fan motor assembly to ensure that they
are secured. All set screws must be checked and retightened where necessary, before installation.
PREPARATION
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INITIAL INSTALLATION
G
Turn off circuit breakers and wall switch to the fan
supply line leads. (Fig. 1)
DANGER: Failure to disconnect power supply
prior to installation may result in serious injury or
death.
1.
2.
ON
OFF
ON
OFF
1
7 ft.
min.
30 in.
min.
2
3. Remove all mounting bracket nuts (U) and
mounting bracket flat washers (S) from mounting
bracket (B). (Fig. 3)
B
U
S
3
Check to make sure blades (G) will be at least
30 in. from any obstruction and at least 7 ft.
above the floor. (Fig. 2)
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INITIAL INSTALLATION
4. 4
5.
6.
Secure mounting bracket (B) to outlet box using
screws, spring washers, and flat washers
provided with the outlet box. (Fig. 4)
*Note: It is very important that you use the
proper hardware when installing the mounting
bracket (B) as this will support the fan.
B
5
C
6
6
"J" Hook
Bar
N
M
B
Slide the slot in the bar at the top of the motor
assembly (C) onto the "J" hook on the mounting
bracket (B) to support the fan during wiring. (Fig. 6)
Important: Do not use the end of the bar on the
motor assembly (C) with the small round hole to
hang the motor assembly (C) on the mounting
bracket (B).
Remove motor screws (M) and 5.4 M/M lock
washers (N) from underside of motor and save for
blade arm (J) attachment later on. [If there are plastic
motor blocks installed with the motor screws (M) and
5.4 M/M lock washers (N), discard the plastic motor
blocks.] (Fig. 5)
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WARNING: To reduce the risk of fire, electrical
shock, or personal injury, wire connectors provided
with this fan are designed to accept only one
12-gauge house wire and two lead wires from the
fan. If your house wire is larger than 12-gauge or
there is more than one house wire to connect to the
two fan lead wires, consult an electrician for the
proper size wire connectors to use.
CAUTION: Be sure outlet box is properly grounded
and that a ground (green or bare) wire is present.
WARNING: If house wires are different colors
than referred to in the following steps, stop
immediately. A professional electrician is
recommended to determine wiring.
1A
FAN AND LIGHT CONTROLLED BY PULL CHAINS
BLACK
WHITE
GROUND/GREEN (BARE)
WHITE
BLUE
WHITE
FROM FAN
120 V Power
FROM
CEILING
FAN
GREEN
BLACK
GREEN
Choose wiring diagram (Fig. 1A, Fig. 1B or Fig. 1C)
that fits your situation and make appropriate wiring
connections as follows: [NOTE: For each wire
connection below, use one of the wire connectors
(CC) provided, making sure to screw wire
connector (CC) on in a clockwise direction.]
1A. FAN AND LIGHT CONTROLLED BY PULL
CHAINS: Connect BLACK and BLUE wire from
fan to BLACK wire from ceiling. Connect WHITE
wire from fan to WHITE wire from ceiling.
Connect all GROUND (GREEN) wires together
from fan (on motor assembly (C) and mounting
bracket (B)) to BARE/GREEN wire from ceiling.
(Fig. 1A)
1.
WHITE
BLACK
BLACK (WALL SWITCH)
GROUND/GREEN (BARE)
BLACK
BLUE
WHITE
FROM FAN
FAN
120 V Power
FROM
CEILING
GREEN
WHITE
GREEN
1B
FAN CONTROLLED BY PULL CHAIN, LIGHT BY
WALL SWITCH
1B. FAN CONTROLLED BY PULL CHAIN,
LIGHT BY WALL SWITCH: If you intend to
control the fan light with a separate wall switch,
connect BLACK wire from fan to BLACK wire
from ceiling. Connect BLUE wire from fan to the
BLACK wire from the independent wall switch
for the light. Connect WHITE wire from fan to
WHITE wire from ceiling. Connect all GROUND
(GREEN) wires together from fan (on motor
assembly (C) and mounting bracket (B)) to
BARE/GREEN wire from ceiling. (Fig. 1B)
WIRING
8
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WIRING
NOTE: Black wire is hot power for fan. Blue wire
is hot power for light kit. White wire is common
for fan and light kit. Green or bare wire is ground.
Wrap electrical tape (not included) around each
individual wire connector (CC) down to the wire as
shown in Fig. 2.
WARNING: Make sure no bare wire or wire
strands are visible after making connections. Place
green and white connections on opposite side of box
from the black and blue (if applicable) connections.
Turn spliced/taped wires upward and gently push
wires and wire connectors (CC) into outlet box.
CC
E3 Wire Connector x4
2.
Hardware Used
1
2
3
Dimmer
Switch Speed
Switch
For illustrative purposes only--not
intended to cover all types of controls
IMPORTANT: Using a full range dimmer switch
(not included) to control fan speed will cause a
loud humming noise from fan. To reduce the risk
of fire or electrical shock, do NOT use a full range
dimmer switch to control fan speed. (Fig. 3)
3.
2
3
1C
FAN AND LIGHT CONTROLLED BY TWO WALL
SWITCHES
WHITE
BLACK (WALL SWITCH)
BLACK (WALL SWITCH FOR LIGHT)
GROUND/GREEN (BARE)
BLACK
BLUE
WHITE
FROM FAN
FAN
120 V Power
FROM
CEILING
GREEN
WHITE
GREEN
1C. FAN AND LIGHT CONTROLLED BY TWO
WALL SWITCHES: If you intend to control the
fan and light with separate wall switches,
connect BLACK wire from fan to BLACK wire
from the independent wall switch for the fan.
Connect BLUE wire from fan to the BLACK
wire from the other independent wall switch for
the light. Connect WHITE wire from fan to
WHITE wire from ceiling. Connect all GROUND
(GREEN) wires together from fan (on motor
assembly (C) and mounting bracket (B)) to
BARE/GREEN wire from ceiling. (Fig. 1C)
CC
CC CC
CC
9
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FINAL INSTALLATION
1. Remove motor assembly (C) from "J" hook. Align
holes in motor assembly (C) with holes in
mounting bracket (B). Secure motor assembly (C)
with mounting bracket flat washers (S) and
mounting bracket nuts (U) that were previously
removed (Step 3, page 6). (Fig. 1)
Temporarily lift motor housing (A) to mounting
bracket (B) to determine which two motor housing
mounting screws (R) in sides of mounting bracket
(B) align with the slotted holes in the top edge of
the motor housing (A) and partially loosen these
two motor housing mounting screws (R). Remove
the other two motor housing mounting screws (R)
and motor housing lock washers (T). Slide motor
housing (A) over motor assembly (C), aligning
slotted holes in motor housing (A) with loosened
motor housing mounting screws (R) in mounting
bracket (B). Twist motor housing (A) to lock.
Re-insert the other two motor housing mounting
screws (R), along with motor housing lock
washers (T), that were previously removed.
Tighten all motor housing mounting screws (R)
securely. (Fig. 2)
T
A
B
C
2.
R
2
C
U
S
B
1
Partially insert three blade screws (AA), along with
three fiber blade washers (BB), to attach one
blade arm (J) to a blade (G). Then, tighten each
blade screw (AA), starting with the one in the
middle. (Fig. 3) Repeat with remaining blades (G).
J
AA
BB G
BB
AA
Blade Screw x 15
Fiber Blade Washer x 15
Hardware Used
3
3.
10
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