HBM TIM40 User manual

A25902.0en
Torque interface module
TIM40
Mounting instructions

3
TIM40
HBMA2590−2.0en
Safety instructions 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1 Scope of supply 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 Application 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3 Structure and mode of operation 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4Mounting 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5 Removal 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6Mounting the Anybus)module (accessory) 13. . . . . . . . . . . . . . . . . . . .
7 Electrical connection 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1 General information 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2 Shielding design 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.3 Connector pin assignment 16
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.3.1 Connect cable wiresto springloaded terminals17. . . . . .
7.4 Supply voltage 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.5 Connecting to a PC or network 21. . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.5.1 Single connection to PC/laptop 21. . . . . . . . . . . . . . . . . . . .
7.5.2 Connecting to a network 22. . . . . . . . . . . . . . . . . . . . . . . . . .
8 Shunt signal trigger 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9 Status display 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10 Settings 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.1 Settingswith the web browser 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.1.1 System/Interface module 27. . . . . . . . . . . . . . . . . . . . . . . . .
10.1.2 System/Torque transducer 27. . . . . . . . . . . . . . . . . . . . . . . .
10.1.3 System/Default settings27. . . . . . . . . . . . . . . . . . . . . . . . . . .
10.1.4 System/Ethernet interface27. . . . . . . . . . . . . . . . . . . . . . . . .
10.1.5 System/Fieldbusinterface27. . . . . . . . . . . . . . . . . . . . . . . . .
10.1.6 System/Passcode input 27. . . . . . . . . . . . . . . . . . . . . . . . . . .
10.1.7 System/Firmware update 27. . . . . . . . . . . . . . . . . . . . . . . . .
10.1.8 Transducerparameterization/Torque 27. . . . . . . . . . . . . . . .
10.1.9 Transducerparameterization/Frequency output 28. . . . . .
10.1.10 Transducer parameterization/Analog output 28. . . . . . . . .
10.1.11 Signal conditioning 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.1.12 Save/load parameters29. . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.1.13 Measuring 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11 Interface description 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4TIM40
HBM A2590−2.0en
11.1 CANopen 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.1.1 Connection 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.1.2 LED statusdisplay 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.1.3 Cyclictransmission of measured values31. . . . . . . . . . . . .
11.1.4 PDO contents32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.1.5 Activation of PDO output 33. . . . . . . . . . . . . . . . . . . . . . . . . .
11.1.6 Parameterization 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.2 PROFIBUS 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.2.1 Connection 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.2.2 LED statusdisplay 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.2.3 Cyclicdata traffic36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12 Object dictionary: Manufacturerspecific objects (CAN) 39. . . . . . . . .
13 Maintenance 39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14 Specifications 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15 Dimensions 42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16 Accessories, to be ordered separately 43. . . . . . . . . . . . . . . . . . . . . . . . .

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TIM40
HBMA2590−2.0en
Safety instructions
Appropriate use
The TIM40 torque interface module is used exclusivelyfor torque measure
ment tasks in combination with the T40 torque flange and control and adjust
ment tasks directlyconnected thereto. Use for anyadditional purpose shall be
deemed to be notas intended.
In the interests of safety, the module should onlybe operated as described in
the mounting instructions. It is also essential to complywith the legal and
safetyrequirements for the application concerned during use. The same ap
plies to the use of accessories.
The interface module is not a safetyelement within the meaning of its use as
intended. Proper and safe operation of this transducer requires proper trans
portation, correct storage, assemblyand mounting and careful operation.
Each time, before starting up the module, you must first run a project planning
and riskanalysis that takes into account all the safetyaspects of automation
technology. This particularlyconcerns personal and machine protection.
Additional safetyprecautions must be taken in plants where malfunctions
could cause major damage, loss of data or even personal injury. In the event
of a fault, these precautions establish safe operating conditions.
Safety rules
The device must be operated with a separated extra−lowvoltage (18...30V
DC supplyvoltage).
Before commissioning, make sure that the mains voltage and type of current
match the mains voltage and type of current at the place of operation and that
the circuit used is sufficientlyprotected. Connecting electrical devices to low
voltage: to separated extra−lowvoltage only(safetyisolating transformer ac
cording to DINVDE 0551/EN60742). Do not operate the device if the mains
lead is damaged. Onlyoperate built−in devices once theyare installed in the
housing provided. The device complies with the safetyrequirements of DIN
EN61010 Part 1 (VDE 0411 −Part 1); protection class I.
The device must be mounted on a support rail connected to protectiveground
potential. Both the support rail and the device must be free of paint, varnish
and dirt at the point of installation.
The supplyconnection, as well as the signal and sense leads, must be
installed in such a waythat electromagnetic interference does not adversely
affect device functionality(HBM recommendation: "Greenline shielding de
sign", downloadable from the Internet at http://www.hbm.com/hbmdoc/amplifi
ers/brochures).

6TIM40
HBM A2590−2.0en
Automation equipment and devices must be covered over in such a waythat
adequate protection or locking against unintentional actuation is provided
(such as access checks, password protection, etc.).
When devices are working in a network, these networksmust be designed in
such a waythat malfunctions in individual nodes can be detected and shut
down.
Safetyprecautions must be taken both in terms of hardware and software, so
that a line breakor other interruptions to signal transmission, such as via the
bus interfaces, do not cause undefined states or loss of data in the automa
tion device.
General dangers of failing tofollow the safety instructions
The TIM40 Module is a state of the art device and as such is failsafe. The
module maygive rise to further dangers if it is inappropriatelyinstalled and
operated byuntrained personnel. Anyperson instructed to carryout installa
tion, commissioning, maintenance or repair of the module must have read and
understood the mounting Instructions and in particular the technical safetyin
structions.
Conditions on site
Protect the module from direct contact with water (protection class IP20).
Maintenance and cleaning
The modules are maintenancefree. Please note the following when cleaning
the housing:
•Before cleaning, disconnect the equipment completely.
•Clean the housing with a soft, slightlydamp (not wet!) cloth. Never use
solvents, since these could damage the labelling on the front panel and
the display.
•When cleaning, ensure that no liquid gets into the equipment or
connections.
Remaining dangers
The scope of supplyand performance of the module covers onlya small area
of torque measurement technology. In addition, equipment planners, installers
and operators should plan, implement and respond to the safetyengineering
considerations of torque measurement technologyin such a wayas to minim
ize remaining dangers. Prevailing regulations must be complied with at all
times. Reference must be made to remaining dangers connected with torque
measurement technology.

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TIM40
HBMA2590−2.0en
In this mounting instructions, remaining dangers are pointed out using the fol
lowing symbols:
Symbol: DANGER
Meaning: Maximum danger level
Warns of an imminently dangerous situation in which failure to complywith
safetyrequirements will result in death or serious physical injury.
Symbol: WARNING
Meaning: Dangerous situation
Warns of a potentially dangerous situation in which failure to complywith
safetyrequirements canresult in death or serious physical injury.
Symbol: CAUTION
Meaning: Possibly dangerous situation
Warns of a potentiallydangerous situation in which failure to complywith
safetyrequirements couldresult in damage to propertyor some form of phys
ical injury.
Symbols for application instructions and useful information:
Symbol: NOTE
Means that important information about the product or its handling is being
given.
Symbol:
Meaning: CE mark
The CE markenables the manufacturer to guarantee that the product com
plies with the requirements of the relevant ECdirectives (the Declaration of
Conformitycan be found at http://www.hbm.com/hbmdoc).

8TIM40
HBM A2590−2.0en
Symbol:
Meaning: Statutory waste disposal mark
In accordance with national and local environmental protection and material
recoveryand recycling regulations, old devices that can no longer be used
must be disposed of separatelyand not with normal household garbage.
If you need more information about waste disposal, please contact your local
authorities or the dealer from whom you purchased the product.
Conversions and modifications
The TIM40 module must not be modified from the design or safetyengineer
ing point of viewexcept with our express agreement. Anymodification shall
exclude all liabilityon our part for anydamage resulting therefrom.
In particular, anyrepair or soldering workon motherboards (replacement of
components is prohibited. When exchanging complete modules, use only
original parts from HBM.
The module is delivered from the factorywith a fixed hardware and software
configuration. Changes can onlybe made within the possibilities documented
in the manuals.
Qualifiedpersonnel
Qualified persons means persons entrusted with the installation, fitting, com
missioning and operation of the product who possess the appropriate qualifi
cations for their function. This device is onlyto be installed and used byquali
fied personnel, strictlyin accordance with the specifications and the safety
rules and regulations.
This includes people who meet at least one of the three following require
ments:
•Knowledge of the safetyconcepts of automation technologyis a require
ment and as project personnel, you must be familiar with these concepts.
•As automation plant operating personnel, you have been instructed howto
handle the machineryand are familiar with the operation of the equipment
and technologies described in this documentation.
•As commissioning engineers or service engineers, you have successfully
completed the training to qualifyyou to repair the automation systems. You
are also authorized to activate, to ground and label circuits and equipment
in accordance with safetyengineering standards.

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TIM40
HBMA2590−2.0en
It is also essential to complywith the legal and safetyrequirements for the ap
plication concerned during use. The same applies to the use of accessories.

10 TIM40
HBM A2590−2.0en
1Scope of supply
•1 TIM40 Torque Interface Module
•Connector for transducer connection
•Connector for frequencyoutput
•Connector for analog outputs
•Connector for shunt signal triggering
•Connector for supplyvoltage
•TIM40 mounting instruction
2Application
The interface module TIM40 processes the TMCinterface digital
measurement signals of the torque flange T40. The signals can be filtered,
scaled and output at the analog outputs as current/voltage or frequency
signals. The measurement signals are also available at the Ethernet interface;
other digital interfaces can be optionallyadded via a universal interface
(Anybus).

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TIM40
HBMA2590−2.0en
3 Structure and mode of operation
Profibus
CANopen
(optional)
TIM40
Torque interface module
38 125 MV/s
F
U/I
TP2
1...3000 Hz
D/A
"10V
(12"8)mA
D/F
TP1
1...3000 Hz
Ethernet
UDP
Ethernet
T40TMC
FPGA
Anybus
Anybus
module
OPTION
1
Input X3
Output X6
Output X7
Output X5
Output X4
2 2
Fig.3.1: Signal flowTIM40
The torque interface module TIM40 receives the measurement data of the
T40 stator (38125 measured values/s, 16Bit) at input X3.
Two deactivatable digital filters 1are available for all subsequent signal
routes and scaling 2for each output.
Scaling and filtering are set via the integrated web server. You can implement
all settings from the PCwith a web browser via an Ethernet connection.
The processed measurement signals are then available at analog output X4,
frequencyoutput X5 and the Ethernet interface X6 (and optionallyAnybus,
output X7).
The supplyvoltage can be looped through without extra circuitrymeasures
(from X1 to X3) to supplythe T40 transducer.

12 TIM40
HBM A2590−2.0en
4Mounting
The TIM40 interface module is mounted on a DINEN60715 rail. A spring on
the backholds the housing in position.
Spring
Fig.4.1: Housing back
1) Hookthe interface module into the upper guide of the rail.
2) Press the housing against the rail until the spring engages in the lower
guide.
1.
2.
Fig.4.2: Mounting on a DINrail

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TIM40
HBMA2590−2.0en
5Removal
1.
2.
Fig.5.1: Removal
1) Push the housing up verticallyand then tilt it lightlyforwards.
2) Pull the housing out downwards from the rail.
6Mounting the Anybusmodule (accessory)
The housing of the interface module TIM40 has a slot for Anybusmodules.
ATTENTION
Take care whenmounting the module. If the module is askew, the
connection pins inside the housing may get bent.
1) Place the TIM40 housing on a flat surface as shown in Fig.6.1.
2) Remove the cover of the slot.

14 TIM40
HBM A2590−2.0en
Slot cover for Anybus modules
Fig.6.1: Remove cover
Groove
Bottom
Fig.6.2: Anybusmodule
3) Push the module, with the flat side facing down, carefullyinto the housing.
When the module protrudes approx. 1 cm from the housing, you will feel a
resistance (see Fig.6.3). The module will nowbe centered bythe side
grooves. Carefullypush the module into the housing until it lies flush.

15
TIM40
HBMA2590−2.0en
Approx. 1 cm
Fig.6.3: Mounting the module
4) Tighten both fastening screws (Torx8; 0.25 N@m).

16 TIM40
HBM A2590−2.0en
7 Electrical connection
7.1 General information
To make the electrical connection between the torque transducer and the
amplifier, we recommend using shielded, lowcapacitance measurement
cables from HBM.
With cable extensions, make sure that there is a proper connection with
minimal contact resistance and good isolation. All plug connections or swivel
nuts must be fullytightened.
Do not route the measurement cables parallel to power lines and control
circuits. If this cannot be avoided (in cable pits, for example), maintain a
minimum distance of 50cm and also drawthe measurement cable into a steel
tube.
Avoid transformers, motors, contactors, thyristor controls and similar
strayfield sources.
7.2 Shielding design
The cable shield should be connected to the protective housing according to
the Greenline concept. This encloses the measurement system in a Faraday
cage. It is important that the shield is laid flat on the housing ground at both
ends of the cable. Anyelectromagnetic interference active here does not
affect the measurement signal.
In the case of interference due to differences in potential (compensating
currents), the connection between operating voltage zero and the housing
ground must be cleared at the amplifier and a potential equalization line
established between the stator housing and the amplifier (copper wire,
10 mm2wire crosssection).
7.3 Connector pinassignment
The TIM40 housing has 5 connector blocks with attached springloaded
terminals (Phoenix Combicon 5 mm), an Ethernet socket and a slot for

17
TIM40
HBMA2590−2.0en
holding an Anybusinterface module. The terminal assignments are printed
on the front panel.
Voltage supply
Shunt signal trigger
Transducer connection T40
4321
Connection position of
upper springloaded terminals
1234
Connection position of
lower springloaded terminals
Analog outputs U/I
Frequencyoutput
Ethernet connection RJ45
Slot for Anybusmodule
Fig.7.1: TIM40 inputs/outputs
7.3.1 Connect cable wires tospringloadedterminals
You can connect wires with a crosssection of maximum 0.5 mm2to the
springloaded terminals.

18 TIM40
HBM A2590−2.0en
1. Press and hold down spring pin 2. Insert bared cable wire fitted with end sleeve
3. Release spring pin
Fig.7.2: Wire connection on springloaded terminals
Connection X1 for voltage supply
12
Terminal Assignment
1 0V
2 18...30V
Connection X2 for shunt signal trigger
12
Terminal Assignment
1 0V
2 5...24V

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TIM40
HBMA2590−2.0en
Connection X3 for torque measurement flange T40
43218765
Terminal AssignmentColor code
KAB169
1RS422RA rd
2RS422RBwh
3DGND vt
4RS232RX gn
5RS232TX gy
6 0V bu
7 24V bk
8 Shielding ye
Connection X4 for analog output
1234 Terminal Assignment
1 Shielding
2 GND
3"10 V
4 12"8 mA
Connection X5 for frequencyoutput
1234 Terminal Assignment
1 Shielding
2 GND
3 FA
4 FB
Connection X6 for Ethernet
Plug type RJ45
Connection X7 for fieldbus
Plug type CANopen: SUBD9pin
PROFIBUS: SUBD9pin

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HBM A2590−2.0en
7.4 Supply voltage
The TIM40 module must be operated with a separated extralowvoltage
(supplyvoltage 18 to 30 V DC). The supplyvoltage lead must be no more
than 3 m long. Connecting to a direct voltage networkin accordance with
EN61326 is not permitted. Instead, use a power packthat can be e.g.
mounted together with the TIM40 in the control cabinet.
The supplyvoltage is electricallyisolated from signal outputs and calibration
signal inputs. Connect a separated extralowvoltage of 18V to 30V to Pin 1
and Pin 2 of terminal X1.
If a cable shield is present, applythe shield to the ground ( ) of input X3.