HBM QuantumX MX840 User manual

I3031-8.0 en
Operating Manual

d

3
Content
1 Safety instructions 7......................................................
2 Introduction 13............................................................
2.1 About the QuantumX documentation 13.................................................
2.2 The QuantumX family 14..............................................................
2.3 Channel overview 16.................................................................
2.4 Digitization and signal path 17.........................................................
2.5 Sychronization of QuantumX modules 18...............................................
3 Software 23................................................................
3.1 QuantumX Assistant 23...............................................................
3.2 catmanAP 24......................................................................
3.3 Lab VIEWlibrary 25................................................................
3.4 Programming interface (API) 25........................................................
3.5 Firmware update via ethernet 25.......................................................
3.6 TEDS Editor 28......................................................................
3.7 DIAdem driver 28....................................................................
3.8 DASYLab driver 28...................................................................
3.9 CANape driver 29....................................................................
4 Housings 30...............................................................
4.1 Mounting housing clips on modules with degree of protection IP20 32.......................
4.2 Mounting housing clips on modules with degree of protection IP65 35.......................
4.3 Connecting housings 37..............................................................
4.4 CASE-FIT 39........................................................................
4.5 BPX001 backplane 40................................................................
4.5.1 Connection 41...............................................................
4.5.2 Wall mounting 42.............................................................
4.5.3 Mounting the modules 43.....................................................
4.5.4 Backplane with Ethernet connection 46.........................................
4.5.5 Backplane with FireWire connection 47.........................................
4.5.6 Synchronizing a system setup with multiple backplanes 48.........................
5 Connecting individual QuantumX modules 49................................
5.1 Connecting the supply voltage 49......................................................
5.2 Connection to host PC or notebook 50..................................................
5.2.1 Single Ethernet connection 50.................................................
5.2.2 Multiple Ethernet connection without synchronization 51...........................
5.2.3 Multiple Ethernet connection with synchronization 52..............................
5.2.4 Ethernet setup 53............................................................
5.2.5 Connection via FireWire (IEEE 1394b) 61.......................................
5.2.6 Multiple Ethernet connection with synchronization 62..............................
5.2.7 Setup with CX22−W data recorder 63...........................................
5.2.8 MX840A universal amplifier with CAN output 64..................................
5.2.9 Output of the inputs of several measurement modules via CANbus 65...............

4
5.2.10 Real-time analog output of signals with normalized voltage 66......................
5.2.11 Real-time (via EtherCAT) and parallel (via Ethernet) output of signals
to a data recorder 67.........................................................
5.2.12 FireWire setup 68............................................................
5.2.13 Firmware update via Ethernet 70...............................................
5.2.14 Connecting more than 12 modules 72...........................................
5.2.15 Bridging greater distances 74..................................................
5.2.16 FireWire with opto-hub and glass fiber cable 75..................................
6 Modules and Transducers 76...............................................
6.1 General 76..........................................................................
6.1.1 Shielding design 76...........................................................
6.1.2 Adjustable sensor supply for active transducers 78...............................
6.1.3 TEDS 79....................................................................
6.1.4 Auto Cal / Auto Adjustment 82.................................................
6.2 MX840 universal amplifier 83..........................................................
6.2.1 MX840 pin assignment 85.....................................................
6.2.2 MX840 status display 86......................................................
6.3 MX840A universal amplifier 87.........................................................
6.3.1 MX840A pin assignment 89...................................................
6.3.2 MX840A status display 90.....................................................
6.4 MX440A universal amplifier 91.........................................................
6.5 MX410 highly dynamic universal amplifier 92............................................
6.5.1 MX410 pin assignment 93.....................................................
6.5.2 MX410 status display 94......................................................
6.6 MX460 frequency measuring amplifier 95...............................................
6.6.1 MX460 pin assignment 96.....................................................
6.6.2 MX460 status display 97......................................................
6.7 MX1609/1609T/MX1609P thermocpuples modules 98....................................
6.7.1 Thermocouple with TEDS functionality (RFID) 100.................................
6.7.2 MX1609/MX1609T status display 101............................................
6.8 MX471 CAN module 102...............................................................
6.8.1 General information 102........................................................
6.8.2 MX471 pin assignment 103.....................................................
6.8.3 Receiving CAN messages 104..................................................
6.8.4 LED status display 105.........................................................
6.9 MX1601 amplifier 106.................................................................
6.9.1 MX1601pin assignment 107....................................................
6.9.2 MX1601status display 108......................................................
6.10 MX1615 amplifier 109.................................................................
6.10.1 MX1615 pin assignment 110....................................................
6.10.2 MX1615 status display 111.....................................................
6.11 Transducer technologies and Ausgabe 112...............................................
6.11.1 Strain gauges full bridges 112...................................................
6.11.2 Strain gauge full bridges, inductive full bridges 113.................................
6.11.3 Piezoresistive full bridge 114....................................................
6.11.4 Strain gauge half bridge 115....................................................

5
6.11.5 Inductive half bridges 116......................................................
6.11.6 Quarter bridge, strain gauge 117................................................
6.11.7 Adapter Quarter bridge, strain gauge 118.........................................
6.11.8 Connection of transducers with double shield technique 119........................
6.11.9 Potentiometric transducers 120.................................................
6.11.10 LVDT transducers 121.........................................................
6.11.11 Piezoelectric sensors IEPE 122.................................................
6.11.12 DC voltage sources 100 mV 125................................................
6.11.13 DC voltage sources 10 V and 60 V 126..........................................
6.11.14 DC power sources 20 mA 127..................................................
6.11.15 DC power sources 20 mA −voltage fed 128......................................
6.11.16 Resistance 129...............................................................
6.11.17 Resistance thermometers Pt100, Pt1000 130.....................................
6.11.18 Thermocouples 131...........................................................
6.11.19 Frequency measurement without directional signal (RS 485: Differential signals) 133...
6.11.20 Frequency measurement with directional signal (RS 485: Differential signals) 134......
6.11.21 Frequency measurement without directional signal (single−pole mode) 135...........
6.11.22 Frequency measurement with directional signal (single−pole mode) 136..............
6.11.23 Pulse counting, (RS 485: Differential signals) 137..................................
6.11.24 Pulse counting (single−pole mode) 138...........................................
6.11.25 SSI protocol 139..............................................................
6.11.26 Passive inductive rotary encoder 140............................................
6.11.27 PMW −Pulse width, Pulse duration, Period duration (differential signals) 141..........
6.11.28 PWM −Pulse width, Pulse duration, Period duration (single−pole mode) 142..........
6.11.29 CANbus 143..................................................................
7 Functions and outputs 144..................................................
7.1 MX410 145...........................................................................
7.2 MX460 148...........................................................................
7.3 MX878 149...........................................................................
7.4 MX879 153...........................................................................
7.5 MX471 159...........................................................................
8FAQ 161....................................................................

6
9 Accessories 164............................................................
9.1 System accessories 169...............................................................
9.1.1 BPX001 backplane 169........................................................
9.1.2 Housing connection elements 169...............................................
9.2 Voltage supply 170....................................................................
9.2.1 Power pack NTX001 170.......................................................
9.2.2 Supply cable 171..............................................................
9.3 FireWire 171.........................................................................
9.3.1 FireWire cable (module to module; IP20) 171.....................................
9.3.2 FireWire cable (module to module; IP65) 172.....................................
9.3.3 Connection cable (PC to module; IP20) 172.......................................
9.4 General information 173...............................................................
9.4.1 Plug kit with TEDS chip 173....................................................
9.4.2 Port saver SubHD 15pol. 173...................................................
9.4.3 Adapter D−Sub−HD 15-pin to D−Sub 15-pin. 174..................................
9.5 MX840 accessories 175................................................................
9.5.1 Cold junction for thermocouples 175.............................................
9.6 Accessories MX410 176...............................................................
9.7 MX1609 accessories 177..............................................................
9.7.1 Thermo-connector with integrated RFID chip 177..................................
10 Support 178.................................................................

7Safety instructions
HBMQuantumX
1 Safety instructions
Appropriate use
The module and the connected transducers may be used for measurement and directly
related control tasks only. Any other use is not appropriate.
To ensure safe operation, the module may only be used as specified in the operating
manual. It is also essential to follow the respective legal and safety regulations for the
application concerned during use. The same applies to the use of accessories.
Each time, before starting up the modules, you must first run a project planning and risk
analysis that takes into account all the safety aspects of automation technology. This
particularly concerns personal and machine protection.
Additional safety precautions must be taken in plants where malfunctions could cause major
damage, loss of data or even personal injury. In the event of a fault, these precautions
establish safe operating conditions.
This can be done, for example, by mechanical interlocking, error signaling, limit value
switches, etc.
Safety rules
A module must not be connected directly to a power supply network. The maximum
permissible supply voltage is 10...30 V (DC).
The supply connection, as well as the signal and sense leads, must be installed in such a
way that electromagnetic interference does not adversely affect device functionality (HBM
recommendation: ”Greenline shielding design”, downloadable from the Internet at
http://www.hbm.com/Greenline).
Automation equipment and devices must be covered over in such a way that adequate
protection or locking against unintentional actuation is provided (such as access checks,
password protection, etc.).
When devices are working in a network, these networks must be designed in such a way that
malfunctions in individual nodes can be detected and shut down.
Safety precautions must be taken both in terms of hardware and software, so that a line
break or other interruptions to signal transmission, such as via the bus interfaces, do not
cause undefined states or loss of data in the automation device.

8 Safety instructions
HBM QuantumX
General dangers of failing to follow the safety instructions
The module is a state of the art device and as such is failsafe. The module may give rise to
further dangers if it is inappropriately installed and operated by untrained personnel. Any
person instructed to carry out installation, commissioning, maintenance or repair of the
module must have read and understood the Operating Manuals and in particular the
technical safety instructions.
Remaining dangers
The scope of supply and performance of the module covers only a small area of
measurement technology. In addition, equipment planners, installers and operators should
plan, implement and respond to the safety engineering considerations of measurement
technology in such a way as to minimize remaining dangers. Prevailing regulations must be
complied with at all times. There must be reference to the remaining dangers connected with
measurement technology. After making settings and carrying out activities that are
password−protected, you must make sure that any controls that may be connected remain in
safe condition until the switching performance of the module has been tested.
Working safely
Error messages should only be acknowledged once the cause of the error is removed and
no further danger exists.

9Safety instructions
HBMQuantumX
Conversions and modifications
The module must not be modified from the design or safety engineering point of view except
with our express agreement. Any modification shall exclude all liability on our part for any
resultant damage.
In particular, any repair or soldering work on motherboards (replacement of components is
prohibited. When exchanging complete modules, use only original parts from HBM.
The module is delivered from the factory with a fixed hardware and software configuration.
Changes can only be made within the possibilities documented in the manuals.
Outputs
It is essential to take safety precautions when using a module’s digital, analog or CANbus
outputs. Make sure that status or control signals do not perform any actions that result in
damage to human health or the environment.
Qualified personnel
Qualified persons means persons entrusted with the installation, fitting, commissioning and
operation of the product who possess the appropriate qualifications for their function. This
module is only to be installed and used by qualified personnel, strictly in accordance with the
specifications and the safety rules and regulations.
This includes people who meet at least one of the three following requirements:
•Knowledge of the safety concepts of automation technology is a requirement and as
project personnel, you must be familiar with these concepts.
•As automation plant operating personnel, you have been instructed how to handle the
machinery and are familiar with the operation of the modules and technologies described
in this documentation.
•As commissioning engineers or service engineers, you have successfully completed the
training to qualify you to repair the automation systems. You are also authorized to
activate, to ground and label circuits and equipment in accordance with safety
engineering standards.
It is also essential to comply with the legal and safety requirements for the application
concerned during use. The same applies to the use of accessories.
NOTE
The safety instructions in this document also apply to the NTX001 power supply and
the BPX001 active back plane.

10 Safety instructions
HBM QuantumX
In this manual, the following symbols are used to point out residual dangers:
Symbol: DANGER
Meaning: Maximum danger level
Warns of an imminently dangerous situation in which failure to comply with safety
requirements will result in death or serious bodily injury.
Symbol: WARNING
Meaning: Dangerous situation
Warns of a potentially dangerous situation in which failure to comply with safety
requirements can result in death or serious bodily injury.
Symbol: CAUTION
Meaning: Potentially dangerous situation
Warns of a potentially dangerous situation in which failure to comply with safety
requirements could result in damage to property or some form of bodily injury.
Symbol:
Meaning: Electrostatic Sensitive Devices
Devices marked with this symbol can be destroyed by electrostatic discharge. Please
observe the precautions for handling electrostatic sensitive devices.
Symbol: On the equipment
Meaning: Observe information provided in the operating manual.

11Safety instructions
HBMQuantumX
Symbols pointing out notes on use and waste disposal as well as useful information:
Symbol: NOTE
Points out that important information about the product or its handling is being given.
Symbol:
Meaning: CE mark
The CE mark enables the manufacturer to guarantee that the product complies with the
requirements of the relevant EC directives (the declaration of conformity is available at
http://www.hbm.com/hbmdoc).
Symbol:
Meaning: Statutory marking requirements for waste disposal
National and local regulations regarding the protection of the environment and recycling of
raw materials require old equipment to be separated from regular domestic waste for
disposal.
For more detailed information on disposal, please contact the local authorities or the dealer
from whom you purchased the product.

12 Safety instructions
HBM QuantumX
Conditions on site
For modules in housings with IP20 degree of protection:
−Protect the modules from moisture and dampness or weather such as rain, snow, etc.
−The permissible relative humidity at 31oC is 80% (non condensing); linear reduction to
50% at 40 oC.
−Make sure that you do not cover the ventilation openings at the side.
For all modules:
−Do not expose the modules to direct sunlight
−Comply with the maximum permissible ambient temperatures as stated in the
specifications.
−Ensure sufficient ventilation during installation into the BPX001 backplane.
Maintenance and cleaning
The modules are maintenance−free. Please note the following points when cleaning the
housing:
−Before cleaning, disconnect the device from all connections.
−Clean the housing with a soft, slightly damp (not wet!) cloth. Never use solvent as this
could damage the labeling or the housing.
−When cleaning, ensure that no liquid gets into the module or connections.

13Introduction
HBMQuantumX
2 Introduction
2.1 About the QuantumX documentation
The QuantumX family documentation consists of
•A printed quick start guide for initial start up
•The datasheets in PDF format
•This operating manual in PDF format
•The EtherCAT / CX27 Ethernet gateway operating manual in PDF format
•A comprehensive online help with index and easy search options which is available after
the installation of a software packet (e.g. QuantumX Assistant, catmanEASY). Here you
will also find information for confirming the modules and channels.
These documents are available
•on the QuantumX system CD supplied with the instrument
Safter installation of QuantumX−Assistant on your PC’s hard disk
Salways up to date on the Internet at http://www.hbm.com/hbmdoc

14 Introduction
HBM QuantumX
2.2 The QuantumX family
The QuantumX family is a modular and universally applicable measurement system. The
modules can be individually combined and intelligently connected according to the
measurement task. The distributed operation makes it possible to position individual modules
close to the measuring points, resulting in short sensor lines.
The QuantumX family currently consists of the following modules:
SMX840 universal amplifier
The module has 8 universal inputs and supports more than 10 transducer technologies
SMX840A universal amplifier
As MX840, however it is additionally possible to connect half bridges and ohmic resistors.
SMX440A universal amplifier
As MX840A, however with 4 inputs (without CAN).
SMX410 highly−dynamic universal amplifier
The module has 4 universal inputs and supports commonly used transducer technologies
(with a sampling rate of up to 96000 measuring values per second per channel).
SMX460 rotation specialist frequency amplifier
The module has 4 individually configurable inputs for connecting HBM torque transducers
(T10, T40), incremental encoders, frequency signal sources and digital signals.
SMX1609 thermocouple amplifier
The module has 16 inputs for type K thermocouples
SMX1609−TThermocouple amplifier
The module has 16 inputs for typeT thermocouples.
SMX1609−Pthermocouple amplifier
As MX1609, however with IP65 degree of protection.
SMX878 analog output module
The module has 8 analog outputs to which a system or source signal can be assigned. In
addition, signals can be computed in real time.
SMX879 Multi-I/O module
The module has 8 scalable voltage outputs and 32 parameterizable digital inputs and
outputs In addition, signals can be computed in real time.
SMX471 CAN module
The module has 4 CANbus nodes that can be configured for receiving or transmitting
messages. The module supports CCP and xCP−on−CAN protocols on up to 2 channels.
SCX27 EtherCAT/Ethernet gateway
The module enables QuantumX modules to be connected to the EtherCAT fieldbus or to
Ethernet.
SMX1601 universal amplifier
The module has 16 inputs that can be individually configured for voltage or current
measurement or for connecting current-fed, piezoelectric transducers.

15Introduction
HBMQuantumX
SMX1615 bridge amplifier
The module has 16 individually configurable inputs for strain gauges in quarter-, half- and
full-bridge configuration. DC or carrier-frequency (600 Hz) bridge excitation.
SData recorder CX22 / CX22−W(WLAN)
The module is used for local recording of measured data.
The modules have the following in common:
SLow voltage connection
SEthernet interface for data communication with an operating PC
S2 FireWire interfaces
−For optional voltage supply (see data sheet)
−For optional data communication via PC
−For medule synchronization
−For internal transmission of measurement data
SConnector (VG strip) for installation on an active module carrier (not applicable for P
variants)
SStatus LEDs for displaying general system and channel states
SA working standard calibration certificate has been stored on every amplifier. It can be
read out via QuantumX Assistant.
SAutoBoot (module configuration is retained)
With amplifiers, the following applies for each measurement channel:
SElectrical isolation (signal inputs/outputs, voltage supply, communication) for active
sensors
SConfigurable supply voltage for active sensors
SSupport for TEDS*) technology (read, write)
SConfigurable sampling rate
SConfigurable active digital filter (Bessel, Butterworth)
SConfigurable Scaling (can also be saved to the TEDS)
Sensors assigned via the sensor database can be measured (calibrated) via the channel and
rewritten to the sensor database.
*) TEDS = Transducer Electronic Data Sheet

16 Introduction
HBM QuantumX
2.3 Channel overview
MX1609
²)
MX471
MX879 MX878
MX840A
QuantumX Modules
MX440A
CX27
MX1601
MX1615
MX410
MX460
•
MX1609
²)
16
300
14
•
MX471
-
-
-
•
•
•
MX879
-
-
-
•
•
MX878
-
-
-
•
Thermocouples
••
•
•
•
Number of channels (total)
Data rate (Samples/s)
Bandwidth (Hz)
Quarter-bridge strain gages
Half-bridge strain gages
Full-bridge strain gages
8
19200
3200
Digital OUT (static)
Digital IN (static)
Mathematics
Analog outputs
CANbus
Torque / rotary speed
PWM
Frequency measurement, pulse counti
n
SSI
Incremental encoder
Indctive rotary encoder
PT100 resistance thermometer
Potentiometers
Resistance
Piezoresistive transducer
Current fed piezoelectric transducer
(IEPE)
Current (± 20 mA)
Voltage
LVDT
Inductive half-bridge
Inductive full-bridge
•
••
•
•
•
• ³)
•
•
• ³)
•
MX840A
•
•
MX440A
4
19200
3200
•
•
•
•
•
•
• ¹)
•
¹) For connecting current-fed piezoelectric transducers, a Smart Module (1-EICP-B-2) is required.
•
•
•
•
•
•
• ¹)
•
•
•
•
•
•
•
•
CX27
-
-
-
•
MX1601
16
19200
3000
•
•
•
MX1615
16
19200
3000
•
•
•
•
•
•
•
•
MX410
4
96000
38000
•
•
• ³)
•
•
•
•
•
•
MX460
4
96000
38000
•
•
•
•
³) Pluggable quarter bridge modules available, see Accessories SCM-SG120 and SCM-SG350.
²) MX1609 supports type K only; MX1609-T type T only.
See data sheets for precise technical specifications. The pin assignments can be found in the following chapters.

17Introduction
HBMQuantumX
2.4 Digitization and signal path
Signal flow channel and generated signals
Each QuantumX measurement channel generates two signals.
These signals can be individually parameterized with different data rates and filters. We
recommend using ”QuantumX−Assistant” software (signal tab) for parameterization.
When several modules are connected via the FireWire bus, signals can be transmitted in real
time (isochronously), e.g. from the signal source to an output (analog, CAN or EtherCAT bus)
or to the computation. This isochronous real time mode can be activated in parallel to the
asynchronous mode. The maximum data rate is 4.8 kHz.
The data for phase delays and the filter tables specified in the respective data sheets should
be used for computing phase delays from signal input to signal output.
Scaling
QuantumX supports the following types of scaling:
•2-point / y=mx+b
•Table (multi point)
•Polynomial
The 16-channel-modules (MX1601, MX1615) and the modules MX410 and MX460 support
2−point scaling only.

18 Introduction
HBM QuantumX
2.5 Sychronization of QuantumX modules
To enable measurement signals to be synchronized for processing and analysis, they need
to be synchronously measured.
All QuantumX modules can be synchronized among themselves. This ensures simultaneous
measurement on all channels. All the analog-digital converter rates, measuring rates and
bridge excitation voltages are also synchronized.
Synchronization methods:
Synchronization via FireWire
All the modules are synchronized automatically when they are connected via the FireWire
cable. This is the recommended method.
No CX27 module present in the system:
The module with the highest serial number takes over the Master function.
CX27 module present in the system:
If a CX27 module is connected, this automatically becomes the synchronization Master.
When starting the system, the system time is set once to the actual time.
If only QuantumX modules are being used, internal synchronization is sufficient. However, if
synchronous measurements are to be performed by different measurement systems, an
external Master must be used for synchronization.
This is also a requirement if the QuantumX modules are a long distance away from one
another, and a FireWire connection would be too costly and complex.
Synchronization with external sources
If an external synchronization source has been adjusted, the module with the best
synchronization quality becomes the Master and synchronizes all modules connected via
FireWire.
If several external sources have been selected, the system decides based on the following
order of priority:
1 Ethercat
2 IRIG−B
3 NTP
Synchronization via EtherCAT
The CX27 gateway supports the EtherCAT ”Distributed Clocks” enhancement. In an
EtherCAT group, the time is distributed to all the EtherCAT nodes.
The CX27 module can be synchronized to the EtherCat time. This will mean that all the
QuantumX module clocks are synchronized to the specified time.

19Introduction
HBMQuantumX
Synchronization via an NTP server
Each QuantumX module can synchronize its internal clock with an NTP server. The NTP
time is distributed to all other modules via FireWire.
It is possible to achieve accuracies in the 100 µs range, although this depends on the
relevant Ethernet utilization.
Modules that are in proximity to each other should be synchronized by FireWire.
If the synchronization source for a module is changed to NTP, the system must be restarted
once. catmanEASY software from HBM includes an NTP software package.
Parameters:
IP address of the NTP server
Threshold in µs, from which the time deviation to NTP time is tolerated
For more information about NTP please visit http://www.ntp.org

20 Introduction
HBM QuantumX
Synchronization using IRIG−B
IRIG−B is a standardized time code.
The digitally or analogously modulated time signal is externally fed to an arbitrary analog
voltage input of type MX840A or MX440A amplifiers to synchronize the QuantumX system
(see assignment, chapter 6.3.1).
The B127 format uses an analogons mudulation. The connection is similar to the one used
with a 10 V voltage sensor. The other formats are BCD-encoded and require connection
analogously to the sensor “Frequency measurement without directional signal” , see chapter
6.11.21.
The amplifiers can record type B000 through B007 and B120 through B127 IRIG−B signals.
All modules connected via FireWire are automatically synchronized as well. The code
includes the time, the year and, optionally, the seconds of the current day.
Comparison of synchronization mechanisms
Characteristic FireWire Ethernet (NTP) EtherCat IRIG−B
Synchronization with
other device types
QuantumX only QuantumX, MGCplus
other
interrogators
all EtherCAT
nodes
all IRIG−B-
nodes
Max. distance
between QuantumX
modules
5 m (40 m with
FireWire extender,
500 m via fiber-optics
100 m (Ethernet) 100 m −
Number of modules
to be synchronized
24 unlimited CX27 required,
unlimited
unlimited
MX440A, MX840A
required
Synchronization
accuracy
< 1 µs100 µs to 10 ms < 1 µs< 1 µs
Synchronization
setting time
immediately approx. 2 h on first
start, approx. 10 min
on restart
immediately immediately
Synchronization
Master
Auto
1 QuantumX module
external SyncMaster
, e.g. PC
external SyncMaster external IRIG−B
master
Voltage supply < 1.5 A, looped
through
− − −