HE-VA Tip-Roller 4.5 m Guide

Manual no. 8000341-02 011021

Table of Contents
EC DECLARATION OF CONFORMITY ...................................................................................................4
Description of the machine............................................................................................................................5
Delivery Check..............................................................................................................................................5
Instructions for unloading and final assembly ...........................................................................................5
Transport Brackets .....................................................................................................................................5
Specifications.................................................................................................................................................6
Technical specifications .............................................................................................................................6
Operating Instructions ...................................................................................................................................6
Attachment .................................................................................................................................................6
Transport ....................................................................................................................................................7
When rolling...............................................................................................................................................8
Maintenance...................................................................................................................................................8
Lubrication chart............................................................................................................................................9
Safety for Tip-Roller....................................................................................................................................10
Safety Instructions, regarding Hydraulic System........................................................................................11
Disposal .......................................................................................................................................................11
Markings on the machine.............................................................................................................................12
Notes............................................................................................................................................................13
Spare Part List, Roller..................................................................................................................................14
Drawbar before May 2010 .......................................................................................................................14
Drawbar after May 2010 ..........................................................................................................................16
Center Section ..........................................................................................................................................18
Wing Side Section....................................................................................................................................19
Center section for Ø620 rings after machine number: 342089 ................................................................20
Wing and Side Section Ø620 rings after machin number: 342089..........................................................21
Roller Block .............................................................................................................................................22
Hydraulic Roller.......................................................................................................................................24
Spring-Board................................................................................................................................................26
Installation of Cylinder on the Spring-Board...........................................................................................26
Spring-Board, Center Section...................................................................................................................27
Spring-Board –Left Side Section ............................................................................................................30
Lights...........................................................................................................................................................33
LED Light kit ...........................................................................................................................................33
Light kit: Electrical diagramme................................................................................................................34
Easy Change System....................................................................................................................................35

EC DECLARATION OF CONFORMITY
in accordance with the EU Machinery Directive 2006/42/EC
applicable as from December 29th 2009:
HE-VA ApS
N. A. Christensensvej 34
DK-7900 Nykøbing Mors
hereby confirms that the following machine has been manufactured in accordance with the Council
Directive 2006/42/EC.
The declaration comprises the following machine:
Tip –Roller 4,5m –5,4m –6,3m
Nykøbing the 29th December 2009 Villy Christiansen
The undersigned is furthermore authorised to compile technical documentation for the above machine.

UK Tip Roller 4,5 - 5,4 - 6,3m (excl. 6,3 m w/620mm cambridge) 01-10-2021
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Description of the machine
The Tip-Roller is a 3-sectioned hydraulic, wheel mounted roller. Tip-Roller is to be used for packing the
top soil, to maintain the content of moisture in it, and to eliminate not solid stones from the surface of the
cultivated area.
The roller sections has an independent suspension. Side sections are center-mounted in an intermediate
joint, connecting the side sections to the wheel frame, which gives the sections a perfect adaption to the
ground in uneven areas. The changing between transport- and work position is by hydraulic force. The
roller has a low and compact transport position with a width of 2,2 or 2,42 meters.
Read the manual before operating the roller and strictly follow the safety instructions.
Delivery Check
Check the roller for any damages. Check the hydraulic hoses for cuts and squeezing damages. Check also
the other hydraulic components, are not damaged during transport.
Check that the frame construction has not been damaged. You should also check that the roller blocks
have not been exposed to impacts, which may have damaged the cast roller rings or the double-sealed ball
bearings.
Finally check that the transport wheels are tightened and OK.
Check the air pressure in the tyres according to Technical Specifications chart next page
Instructions for unloading and final assembly
In order to minimize the roller´s space during transport, the roller is supplied partially separated from the
factory. If the machine is delivered unassembled, it must therefore be completely installed first.
Transport Brackets
At delivery the machine is mounted with brackets for hoisting gear, which
is not painted.
These brackets is for attachment of chains or straps, when loading or
unloading the machine from the transport vehicle, and they must be
dismantled before use.

UK Tip Roller 4,5 - 5,4 - 6,3m (excl. 6,3 m w/620mm cambridge) 01-10-2021
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Specifications
3-section hydraulic wheel-mounted field roller with free movement in all sections. The roller is delivered
with a working width of 4,5 - 5,4 - 6,3 meters, respectively, with 6 different ring types: cambridge- cam-
star- 2D wave- cross-kill ring and rigid roller.
Technical specifications
Work width m.
4,5
5,4
6,3
Width in workposition m.
4,75
5,64
6,55
Length m.
4,0
4,0
4,95
Transport width m.
2,2
2,2
2,42
Transport hight m.
w / without add.equipment
1,62/2,44
1,62/2,44
1,72 / 2,54
Weight kg basic machine
depending on ring type
1.510 - 2.810
1.880 - 3.240
2.110 - 4.190
Wheel size
10.0/75x15,3 - 10 PLY
11.5/80x15.3 –14 PLY
400/60x15,5 - 16 PLY
Max tyre pressure bar/psi
3,9/57
4,7/68
4,3/62
Oil pressure
min. 150 bar
Hydraulic outlets
2 pc doubble function
Quick couplings, standard
Sterling type E 402
Hydraulic oil
Hydro Texaco HD32, Specification DIN 51524-3 / ISO 11158 L-HV
Operating Instructions
Attachment
On delivery the roller is in transport position. When the roller is attached, check that the towing hook
height is 500-600 mm. Reverse the tractor, put in and secure the draw bolt.
Attention: Check that the towing eye fits the hight of the tractors drawbar

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+÷
+
÷
Raise the support leg and place it in the transport fittings on top of the drawbar. Now fit the four
hydraulic hoses.
The hoses for the tip cylinder are provided with red tie strap.
The hoses for the wing cylinder are provided with blue tie strap.
Important:
Transport
At change-over for transport, the roller is tipped totally backward by pressurising the tip cylinder.
Now pressurise the wing cylinder so that the side sections turn forward, towards the stop on the transport
fittings of the drawbar.
When both sides lie in parallel with the drawbar, they are lowered down into the transport fittings by
unpressurising the tip cylinder. Then relieve the pressure on all hydraulic hoses, and the roller is ready for
transport.
INSTRUCTIONS FOR TRANSPORT AT PUBLIC ROADS:
Before transport at public roads, make sure that the attachment of the implement to the tractor, is in accordance
with the local rules and regulations in force (permitted total weight, permitted axel load, transport width,
lights and warning signs).
FRONT AXEL LOAD:
When the implement is attached and at maximum load, the tractors driving properties must be ensured.
Check that the front axel is sufficiently loaded. The front axel load must be at least 20% of the tractors
weight. Permitted axel load and total weight for the tractor must be respected.
NB! The driving, controlling and braking properties are affected by the attached implement
Check that the male end mounted by the factory fits the female end of the
quick couplings of the tractor.
Now pressurise the tip cylinder (red) so that the side sections are tipped free of the
transport fittings.
Then the wing cylinder (blue) is pressured so that the wings are turned as much
back as possible.
Now relieve the pressure on the tip cylinder, and the roller will tip forward down
to working position. When the bottom has been reached, let go of the hydraulic
handle and the roller is ready for use.

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When rolling
Speed: max. 10 km/h.
When turning, drive in wide curves as far as possible. The turning should be performed no sharper, than
all roller rings are still rotating forward.
Only lower the wheels when making ready for transport position.
Do not drive over any large stones, which are not moveable.
Maintenance
A. After approx. 10 hours of operation, retighten the wheels, ball bearings and stop rings. Check hoses,
fittings and cylinders for any leaks and retighten.
Maximum torque according to ISO 898-1 in Nm. With lubricated thread
Metric thread
Quality 8.8
Quality 10.9
Quality 12.9
M10x1,5
38
54
63
M12x1,75
66
95
110
M14x2,0
105
150
176
M16x2,0
164
235
274
M18x2,5
233
323
377
M20x2,5
331
458
535
M22x2,5
450
622
727
M24x3,0
572
791
925
Wheel nut M18x1,5 fine thread
360 Nm
Wheel nut M22x1,5 fine thread
550 Nm
Control tightening:
•flange for towing eye, 6 bolts M16
in quality 10.9
•flanges between drawbar and the rear
drawbar 6 or 12 bolts M16 in
quality 10.9
B. After every approx. 10 hours of operation, lubricate all movable parts in the side sections as well as
the three lubrication points of the wing cylinder. After every 30 hours of operation, lubricate the tip
cylinder pin and the three pins in the drawbar.
C. After the season, lubricate the roller with grease and oil. Lubricate the piston rods with grease or
conservation oil.

UK Tip Roller 4,5 - 5,4 - 6,3m (excl. 6,3 m w/620mm cambridge) 01-10-2021
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Lubrication chart
All ends on roller blocks, twice each season and after
wash
2 nipples on wings pivot joints
10 hours
1 nipple on folding cylinder 2 pc on pin for wings
10 hours
Rod end of tip cylinder
30 hours
Cylinder end of tip cylinder
30 hours
3 nipples on pivot joint between rear drawbar and
wheel frame 30 hours
1 nipple on each Spring-Board cylinder
10 hours
2 nipples at track eradicator cylinder
10 hours

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Safety for Tip-Roller
Do not operate the machine, if any people
1
are at risk in the dangerous area.
2
When persons are at risk in the dangerous area (e.g., when doing adjustments, maintenance or connect or
disconnecting), the following points must be met:
•Lower the machine on solid ground.
•Hydraulic must be relieved.
•Tractor must be turned off, and the key removed.
•Driver must be aware of, when operating that there are no persons at risk in the
dangerous area.
•He-Va cannot be held responsible for any falling accidents due to washing
lubrication and other maintenance tasks
•By the time tires will become tender and explosion danger can occur, when
transporting or when controlling tire pressure
•Drive carefully when going from road to paddock and opposite. Be aware of ditches
along the road and holes in dirt roads because gravity point is reasonable high in
transport position. Especially when additional equipment is mounted
•The machine must not be operated by persons who have not been properly instructed
or trained
Most accidents when operating the machine, transporting, and doing maintenance occurs, when avoiding
the simplest safety regulations.
For this reason, it is of highest importance, that any person who is operating the machine, strictly follows
the safety regulations and other instructions, which belongs the machine.
The machine must only be operated, maintained, and fixed by persons, who is confidential with and
skilled for this work and is aware of moments of danger, which can occur.
ATTENTION!! Rotating parts and loose in a loose condition, is a dangerous combination.
IMPORTANT!! It is strictly prohibited for any person to take place on the frame of the
machine, when it is either operating or the tractor is idling.
1
People at risk: Any person, who is completely or partially in the dangerous area.
2
Dangerous area: At the machine and underneath it, and in distance of 4 m from it.

UK Tip Roller 4,5 - 5,4 - 6,3m (excl. 6,3 m w/620mm cambridge) 01-10-2021
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Safety Instructions, regarding Hydraulic System
1. The highest allowable pressure is 225 bar.
2. It is recommended to mark the hydraulic connections between the implement and tractor, to avoid
incorrect operation!
3. When checking for hydraulic leeks, suitable safety gear must be used due to danger. (Safety
goggles , gloves, etc.)
At high pressure, Hydraulic oil can penetrate the skin and course serious injuries.
At injuries, consult a doctor immediately. RISK OF INFECTION!
4. Before any work at the hydraulic system, the implement must be lowered to solid ground.
Pressure must be relieved, engine stopped, and ignition key removed.
5. Check the hydraulic hoses on a regular basis, however, every six months as a minimum due to any
cracks, wear and tear, etc. Replace any defective hoses immediately.
6. Hydraulic hoses lasts for no more than 5 years.
New hydraulic hoses must be identical to the manufacturer’s specifications.
Disposal
When, after many years of use, the machine is to be regarded as end-of-life, it must be disposed of to a
registered and approved product dealer. This will carry out the statutory discharge and disposal of
hydraulic oil, as well as sorting materials for further processing for recycling.

UK Tip Roller 4,5 - 5,4 - 6,3m (excl. 6,3 m w/620mm cambridge) 01-10-2021
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Markings on the machine
Several markings are located at your machine, which contains safety regulations and other instructions to inform
about correct operating.
Please read these instructions carefully and make the driver aware about the markings and safety regulations in
this Operating Instructions. Keep the markings clean and readable. If they are not, they must be replaced.
Safety –and other markings on the machine
Study the Operating Instructions thoroughly before any operation
of the machine and observe all safety instructions.
Take care that no persons are within the machine’s hazardous
area during the unfolding and folding procedure.
Plate with number and year of manufacture.
Identification marks for the hydraulic system:
Red: Tip cylinder
Blue: Folding cylinder
Green: Aditional equipment
Tighten up the bolts regularly. If this is not performed, our
warranty obligations will no longer apply.

UK Tip Roller 4,5 - 5,4 - 6,3m (excl. 6,3 m w/620mm cambridge) 01-10-2021
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Notes

UK Tip Roller 4,5 - 5,4 - 6,3m (excl. 6,3 m w/620mm cambridge) 01-10-2021
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Spare Part List, Roller
Drawbar before May 2010

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Pos.
Art. no.
Designation
4,5m
5,4m
6,3m
1
630751000
Front drawbar (Danish)
1
1
1
1
630876000
Front drawbar (German)
1
1
1
2
690141100
Support leg 3500 kg (Danish)
1
1
1
2
690141101
Support leg 3500 kg (German)
1
1
1
3
69516094A
Pin ø16
1
1
1
4
0377400
Hairpin ø4 mm
1
1
1
5
0235040
M10x25 bolt
2
2
2
6
630771200
Parking device for hose
1
1
1
7
690210212
Weld. pl. f/double tube support (ø14, ø15, ø16, ø18)
1
1
1
8
690210210
Tube support, double ø14/ø14
2
2
2
9
690210211
Top pl. f/double tube support (ø14, ø15, ø16, ø18)
1
1
1
10
690210213
Screw for double tube support (ø14, ø15, ø16, ø18)
1
1
1
11
630715000
Back drawbar
1
11
630725000
Back drawbar
1
11
630755000
Back drawbar
1
12
690103128
Bolt M16x65 10.9
6
6
6
13
0272900
Facetted disc Ø16
12
12
12
14
0264090
Self-locking nut M16
6
6
6
15
630530300
Transport fittings Ø450 mm
2
2
2
15
630530400
Transport fittings Ø510 mm
2
2
2
16
0272900
Facetted disc Ø16
4
4
4
17
690103124
Bolt M16x35 mm
4
4
4
18
69530145G
Pin ø30 L=145
2
2
2
19
630532600
Locking bush for pin head
3
3
3
20
690101101
Bolt M12x25
3
3
3
21
69530175G
Pin ø30 L=175
1
1
1
22
0432510
Lub. nipple M8
3
3
3
23
690141211
Drawbar (Danish)
1
1
1
24
690105003
Drawbar (German)
1
1
1

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Drawbar after May 2010

UK Tip Roller 4,5 - 5,4 - 6,3m (excl. 6,3 m w/620mm cambridge) 01-10-2021
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Pos.
Art. no.
Designation
4,5m
5,4m
6,3m
1
630757032
Front drawbar
1
1
1
1
630757097
Front drawbar for new parking device
1
1
1
2
690141100
Support leg 3500 kg
1
1
1
3
69516094A
Pin ø16
1
1
1
4
690133005
Hairpin ø4 mm
1
1
1
5
690103075
M10x25 bolt
2
2
2
6
630771200
Parking devise for hose
1
1
1
7
690210212
Weld.pl. f/double tube support (ø14, ø15, ø16, ø18)
1
1
1
8
690210210
Tube support, double ø14/ø14
2
2
2
9
690210211
Top pl. f/double tube support (ø14, ø15, ø16, ø18)
1
1
1
10
690210213
Screw f/double tube support (ø14, ø15, ø16, ø18)
1
1
1
11
630715000
Back drawbar
1
11
630725000
Back drawbar
1
11
630755000
Back drawbar
1
11
630536200
Back drawbar for Ø620 ringe after machin no. 342089
1
11
630546200
Back drawbar for Ø620 ringe after machin no. 342089
1
12
690103275
Bolt M16x65 10.9
6
6
6
13
0272290
Facetted disc Ø16
12
12
12
14
0264090
Self-locking nut M16
6
6
6
15
630530300
Transport fitting Ø450 mm
2
2
2
15
630530400
Transport fitting Ø510 mm
2
2
2
16
0272900
Facetted disc Ø16
4
4
4
17
690103124
Bolt M16x35 mm
4
4
4
18
69530145G
Pin Ø30 L=145
2
2
2
19
630532600
Locking bush for pin head
3
3
3
20
690101101
Bolt M12x25
3
3
3
21
69530175G
Pin Ø30 L=175
1
1
1
22
0432510
Lub. nipple M8
3
3
3
23
630757013
Drawbar Ø40 solid M16 bolts
1
1
1
23a
690105003
Loose towing eye, Ø40
24
630757025
Drawbar Ø50, pivoted, homologeret M16 bolts
1
1
1
24a
690105004
Loose towing eye, Ø50, pivoted, homologeret
25
630757028
Drawbar, Ø50, pivoted M16 bolts
1
1
1
25a
690141211
Loose towing eye, Ø50, pivoted
26
690103275
Bolt M16x65 10.9
6
6
6
27
0272290
Facetted disc Ø16
12
12
12
28
0264090
Self-locking nut M16
6
6
6
29
7345001
Parking devise for hose 8 places
1
1
1
29
7345002
Parking devise for hose 14 places
1
1
1
30
7345003
Cover for parking devise
1
1
1
31
0246060
Bolt
4
4
4
32
0272240
Facetted disc 6mm
4
4
4
33
0264040
Self-locking nut M6, DIN985
4
4
4

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Pos.
Art. no.
Designation
4,5m
5,4m
6,3m
34
0235360
Bolt M12x40mm,8.8 fzg
2
2
2
35
0272270
Facetted disc Ø12
4
4
4
36
0264070
Self-locking nut M12 DIN985
2
2
2
37
7345010
Complete parking device for hoses 8 places (pos 33-40)
37
7345019
Complete parking device for hoses 14 places (pos 33-40)
Center Section
Pos.
Art. no.
Designation
4,5m
5,4m
6,3m
1
690141310
Wheel 10.0/75 x 15.3 10 layers
2
2
2
1
690141215
Hjul 11.5/80x15.3 - 14pr from machin no. 349836
2
2
630712000
Center frame
1
2
630722000
Center frame
1
2
630752000
Center frame
1
3
690142001
Warning triangle
1
1
1
3a
0233860
Bolt M5x20
2
2
2
3b
0264030
Nut M5
2
2
2
3c
0272230
Facetted disc Ø5
2
2
2
4
690141025
Hub 7050.6-M18/161-205 1700 kg
2
2
2
4a
690141039
Hub bolt M18x1,5x49
12
12
12
4b
0396470
Hub nut M18
12
12
12
4f
0395260
Hub cap Ø62
2
2
2

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Wing Side Section
Pos.
Art. no.
Designation
4,5m
5,4m
6,3m
1
630713011
Wing right
1
1
630723011
Wing right
1
1
630753007
Wing right
1
1
630713010
Wing left
1
1
630723010
Wing left
1
1
630753003
Wing left
1
2
630714000
Side section left
1
2
630724000
Side section left
1
2
630754000
Side section left
1
2
630714100
Side section right
1
2
630724100
Side section right
1
2
630754100
Side section right
1
3
69440425G
Pin ø40 L = 425
2
2
2
4
630532600
Bush for pin head
6
6
6
5
690101101
Bolt M12x25
6
6
6
6
69440525G
Pin ø40 L = 525
2
2
2
7
69430090G
Pin ø30 L = 90
2
2
2
8
690140714
Sliding disc Ø42/Ø66x1,5
4
4
4
9
0475100
Sliding bush Ø40/Ø44 L=40
4
4
4

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Center section for Ø620 rings after machine number: 342089
Pos.
Art. no.
Designation
4,5m
5,4m
1
690141310
Wheel10.0/75 x 15.3 10 layers
2
2
2
630536300
Centerframe
1
630546300
Centerframe
1
2
630536325
Centerframe w/side section lock
1
630546325
Centerframe w/side section lock
1
2a
630536521
Locking pin for side section lock Ø35 L=340
2
2
2b
690134010
Split for locking pin
2
2
3
0521010
Warning triangle
1
1
3a
0233860
Bolt M5x20
2
2
3b
0264030
Nut M5
2
2
3c
0272230
Facetted disc Ø5
2
2
4
690141025
Hub 7050.6-M18/160-205 1700 kg
2
2
4a
690141039
Hub bolt M18x1.5x49
12
12
4b
0396470
Hub nut M18
12
12
4f
0395260
Hub cap ø62
2
2