HE-VA Vip-Roller NG 5,4m User manual

UK Vip-Roller NG 4,5 –5,4 –6, 3 –7, 3 –8,2m 20-08-2019
Vip-Roller NG
4,5 m - 5,4 m - 6,3 m - 7,3 m - 8,2 m

UK Vip-Roller NG 4,5 –5,4 –6, 3 –7, 3 –8,2m 20-08-2019

UK Vip-Roller NG 4,5 –5,4 –6, 3 –7, 3 –8,2m 20-08-2019
Contents
CONTENTS ......................................................................................................................................................................3
EC DECLARATION OF CONFORMITY ....................................................................................................................4
1. DESCRIPTION OF THE MACHINE........................................................................................................................5
2. DELIVERY CHECK....................................................................................................................................................5
TRANSPORT BRACKETS ..................................................................................................................................................5
3. SPECIFICATIONS ......................................................................................................................................................6
TECHNICAL SPECIFICATIONS ..........................................................................................................................................6
4. OPERATING INSTRUCTIONS.................................................................................................................................7
ATTACHMENT.................................................................................................................................................................7
TRANSPORT ....................................................................................................................................................................7
ROLLING.........................................................................................................................................................................7
5. SAFETY AT THE VIP-ROLLER NG........................................................................................................................8
6. SAFETY INSTRUCTIONS, REGARDING HYDRAULIC SYSTEM....................................................................9
7. MARKINGS ON THE MACHINE...........................................................................................................................10
SAFETY –AND OTHER MARKINGS ON THE MACHINE .....................................................................................................10
8. MAINTENANCE........................................................................................................................................................11
LUBRICATION ...............................................................................................................................................................11
9. DISPOSAL ..................................................................................................................................................................12
10. SPARE PART LIST .................................................................................................................................................12
DRAWBAR ....................................................................................................................................................................12
CHASSIS........................................................................................................................................................................14
WHEEL FRAME –CENTER SECTION 4,5 -5,4M...............................................................................................................16
WHEEL FRAME –CENTER SECTION 6,3 –7,3 –8,2M......................................................................................................18
WING SECTIONS............................................................................................................................................................20
ROLLER RINGS..............................................................................................................................................................22
RINGS AT THE SUPPORT BEARING..................................................................................................................................26
ROLLER ........................................................................................................................................................................28
SPRING-BOARD.............................................................................................................................................................30
SPRING-BOARD W/FIXED MOUNTED WEARING POINTS AND LOCKING SYSTEM..............................................................32
MOUNTING OF SPRING-BOARD.....................................................................................................................................33
Ø16 MM TINES ..............................................................................................................................................................35
LED –LIGHT ................................................................................................................................................................36
NOTES: ...........................................................................................................................................................................37
PNEUMATIC BRAKES.....................................................................................................................................................38
HYDRAULIC BRAKES.....................................................................................................................................................40
11. HYDRAULIC............................................................................................................................................................42
4,5 AND 5,4 METER .......................................................................................................................................................42
8,2 METER.....................................................................................................................................................................43

UK Vip-Roller NG 4,5 –5,4 –6, 3 –7, 3 –8,2m 20-08-2019
EC DECLARATION OF CONFORMITY
in accordance with the EU Machinery Directive 2006/42/EC
applicable as from December 29th 2009:
HE-VA ApS
N. A. Christensensvej 34,
DK-7900 Nykøbing Mors
The declaration comprises the following machines:
Vip–Roller NG 4,5m –5,4m –6,3m –7,3m –8,2m
Nykøbing the 29th of December 2018 Villy Christiansen
The undersigned is furthermore authorised to compile technical documentation for the above
machine.

UK Vip-Roller NG 4,5 –5,4 –6, 3 –7, 3 –8,2m 20-08-2019
5
Back to the table of contents
1. Description of the machine
The Vip-Roller is a 3-sectioned hydraulic, wheel mounted roller. Vip-Roller is to be used for
packing the top soil, to maintain the content of moisture in it, and to eliminate not solid stones from
the surface of the cultivated area.
The roller sections has an independent suspension, which gives the sections a perfect adaption to
the ground in uneven areas. The changing between transport- and work position is by hydraulic
force. The roller has a low and compact transport position with a width of 2,4 meters.
Read the manual before operating the roller and strictly follow the safety instructions.
2. Delivery Check
Check the roller for any damages. Check the hydraulic hoses for cuts and squeezing damages.
Check also the other hydraulic components, are not damaged during transport.
Check that the frame construction has not been damaged. You should also check that the roller
blocks have not been exposed to impacts, which may have damaged the cast roller rings or the
double-sealed ball bearings.
Finally check that the transport wheels are tightened and OK.
Check the air pressure in the tyres: approx. 3.8 bar / 55 psi
Instructions for unloading and final assembly
In order to minimize the roller´s space during transport, the
roller is supplied partially separated from the factory. If the
machine is delivered unassembled, it must therefore be
completely installed first
Transport Brackets
At delivery the machine is mounted with brackets for
hoisting gear, which is not painted.
These brackets is for attachment of chains or straps, when
loading or unloading the machine from the transport
vehicle, and they must be dismantled before use.

UK Vip-Roller NG 4,5 –5,4 –6, 3 –7, 3 –8,2m 20-08-2019
6
Back to the table of contents
3. Specifications
3-section hydraulic wheel-mounted field roller with free movability in all sections. Used for rolling
of stones and packing of the top soil. The roller is available with a working width of 5.4 m or 6.3 m
and with three different ring types: Cambridge-, Cam-, Star-, 2D wave-, and Crosskill rings.
Technical Specifications
Work Width
4,5 m
5,4 m
6,3m
7,3 m
8,2m
Total Width in workposition
4,8 m
5,7 m
6,6 m
7,6 m
8,2 m
Length
4,2 m
4,2 m
4,7 m
4,7 m
4,7 m
Width in transportposition
2,45 m
2,45 m
2,45 m
2,45 m
2,45 m
Hight in transportposition
2,2 m
2,2 m
1,6 m
1,6 m
1,6 m
Pressure on pintle eye in
transport position (% of
total weight)
ca. 40 %
ca. 40 %
ca. 40 %
ca. 40%
ca. 40%
Wheel assembly, standard
10.0/75x15.3
–10 PLY
10.0/75x15.3
–10 PLY
11.5/80x15.
3 - 10 PLY
11.5/80x15.
3 - 10 PLY
11.5/80x1
5.3 - 10
PLY
Tyre pressure
3,8 bar / 55 psi
Oil pressure
min. 150 bar
Hydraulic outlets
1 single-acting and 1 double-acting
Quick-couplings, standard
Sterling type E 402
Hydraulic oil: system is filled with
Hydro Texaco HD32

UK Vip-Roller NG 4,5 –5,4 –6, 3 –7, 3 –8,2m 20-08-2019
7
Back to the table of contents
4. Operating Instructions
Attachment
On delivery, the roller is in transport position. When the roller is attached, check that the towing
hook height is 400-500 mm. Reverse the tractor, put in and secure the draw bolt.
+÷
+
÷
Raise the support leg and place it in the transport fittings on top of the drawbar. The roller requires
one double-acting and one single-acting hydraulic outlet.
Now connect the hydraulic hoses, in the hydraulic outlets of the tractor.
IMPORTANT: Check that the male end, mounted by the factory, fits the female end of the tractor.
Now pressurise the tip cylinder so that the side sections are tipped free of the transport fittings. Then
the side sections, are turned out by means of the wing cylinder.
Now the roller is hydraulically tipped into working position bymeans of the tip cylinder.
Transport
At changeover for transport, the roller is tipped totally backward by pressurising the tip cylinder.
Now pressurise the wing cylinder so that the side sections turn forward, towards the stop on the
transport fittings of the tail.
When both sides lie in parallel with the tail, they are lowered down into the transport fittings by
releasing the pressure of the tipping cylinder.
Now relieve the hydraulics totally, and the roller is ready for transport.
Rolling
Speed: max. 10 km/h.
When turning, drive in wide curves as far as possible. The turning should be performed no sharper,
than all roller rings are still rotating forward.
Only lower the wheels when making ready for transport position.
Do not drive over any large stones, which are not moveable.

UK Vip-Roller NG 4,5 –5,4 –6, 3 –7, 3 –8,2m 20-08-2019
8
Back to the table of contents
5. Safety at the Vip-Roller NG
Do not operate the machine, if any people** are at risk in the dangerous area.*
When persons are at risk in the dangerous area (e.g. when doing adjustments, maintenance or
connect or disconnecting), the following points must be met:
1. Lower the machine on solid ground.
2. Hydraulic must be relieved.
3. Tractor must be turned off, and the key removed.
4. Driver must be aware of, when operating that there is no persons at risk in the
dangerous area.
* Dangerous area: At the machine and underneath it, and in a distance of 4 m
from it.
** People at risk: Any person, who is completely or partially in the dangerous area.
Most accidents when operating the machine, transporting and doing maintenance occurs, when
avoiding the most simple safety regulations.
For this reason, it is of highest importance, that any person who is operating the machine, strictly
follows the safety regulations and other instructions, which belongs the machine.
The machine must only be operated, maintained and fixed by persons, who is confidential with and
skilled for this work and is aware of moments of danger, which can occur.
Controle tightening:
•of hub bolts, 386 Nm according to specifications
•flange for towing eye, 6 pc of bolts 541 Nm
ATTENTION!! Rotating parts and loose in a loose condition, is a dangerous combination.
IMPORTANT!! It is strictly prohibited for any person to take place on the frame of the
machine, when it is either operating or the tractor is idling.

UK Vip-Roller NG 4,5 –5,4 –6, 3 –7, 3 –8,2m 20-08-2019
9
Back to the table of contents
6. Safety Instructions, regarding Hydraulic System
1. The highest allowable pressure, is 225 bar.
2. It is recommended to mark the hydraulic connections between the implement and tractor, to
avoid incorrect operation!
3. When checking for hydraulic leeks, suitable safety gear must be used due to danger. (Safety
goggles , gloves, etc.)
At high pressure, Hydraulic oil can penetrate the skin and course serious injuries.
At injuries, consult a doctor immediately. RISK OF INFECTION!
4. Before any work at the hydraulic system, the implement must be lowered to solid ground.
Pressure must be relieved, engine stopped, and ignition key removed.
5. Check the hydraulic hoses on a regular basis, however, every six months as a minimum due
to any cracks, wear and tear, etc. Replace any defective hoses immediately.
6. Hydraulic hoses lasts for no more than 5 years.
New hydraulic hoses must be identical to the manufacturers specifications.
INSTRUCTIONS FOR TRANSPORT AT PUBLIC ROADS:
Before transport at public roads, make sure that the attachment of the implement to the tractor, is in
accordance with the local rules and regulations in force (permitted total weight, permitted axel load,
transport width, lights and warning signs).
FRONT AXEL LOAD:
When the implement is attached and at maximum load, the tractors driving properties must be
ensured. Check that the front axel is sufficiently loaded. The front axel load must be at least 20% of
the tractors weight. Permitted axel load and total weight for the tractor must be respected.
NB! The driving, controlling and braking properties are affected by the attached implement.
Oil, type Hydro Texaco HD 32 has been
filled in the hydraulic system

UK Vip-Roller NG 4,5 –5,4 –6, 3 –7, 3 –8,2m 20-08-2019
10
Back to the table of contents
7. Markings on the machine
Several markings are located at your machine, which contains safety regulations and other instructions to
inform about correct operating.
Please read these instructions carefully, and make the driver aware about the markings and safety
regulations in this Operating Instructions. Keep the markings clean and readable. If they are not, they must
be replaced.
Safety –and other markings on the machine
Study the Operating Instructions thoroughly before any
operation of the machine and observe all safety
instructions.
Take care that no persons are within the machine’s
hazardous area during the unfolding and folding procedure.
Plate with number and year of manufacture.
Tighten up the bolts regularly. If this is not performed, our
warranty obligations will no longer apply.
Maximum torque in Nm. w/lubricated thread
Metric thread
Quality 8.8
Quality 10.9
Quality 12.9
M10x1,5
47
65
79
M12x1,75
81
114
136
M14x2,0
128
181
217
M16x2,0
197
277
333
M18x2,5
275
386
463
M20x2,5
385
541
649
M22x2,5
518
728
874
M24x3,0
665
935
1120
Hjulbolt M18x1,5 fine thread
433 Nm
Hjulbolt M22x1,5 fine thread
803 Nm

UK Vip-Roller NG 4,5 –5,4 –6, 3 –7, 3 –8,2m 20-08-2019
11
Back to the table of contents
8. Maintenance
•After 10 hours of operation, tightening of wheels, bearings and stop rings must be done.
•Hoses, fittings and cylinders must be checked for any leaks and retightened.
•When the season is done the roller must be cleaned, lubricated and a thin layer of oil sprayed
on all painted parts.
•Glossy piston rods must be protected by grease.
Lubrication
At every 10 hours operation: - every roller sections suspension
At every 30 hours operation: - wings bushings hinged to wheel frame
- bearings
- cylinders
- wheel frame bushings hinged to chassis
Once a year: - the support leg
IMPORTANT
X= grease nipples
Bearings must only be lubricated with 1-2 strokes,
otherwise the sealing rings can be released.

UK Vip-Roller NG 4,5 –5,4 –6, 3 –7, 3 –8,2m 20-08-2019
12
Back to the table of contents
9. Disposal
When, after many years of use, the machine is to be regarded as end-of-life, it must be disposed of
to a registered and approved product dealer. This will carry out the statutory discharge and disposal
of hydraulic oil, as well as sorting materials for further processing for recycling.
10. Spare Part List
Drawbar

UK Vip-Roller NG 4,5 –5,4 –6, 3 –7, 3 –8,2m 20-08-2019
13
Back to the table of contents
Pos
Part number
Description
4,5m
5,4m
6,3m
7,3m
8,2m
1
630757097
Drawbar
1
1
1
630771023
Drawbar
1
1
1
2
630757028
Towing eye Ø50 w/swivel - M16 bolte
1
1
1
1
1
3
690141095
Support leg 3500 kg
1
1
1
3
690141102
Support leg 6000 kg
1
1
4
1030280
Pin for support leg Ø16 L=94 - 45°
1
1
1
1
1
5
0377400
Hairpin split Ø4 mm
1
1
1
1
1
6
690103130
Bolt M16x70 10.9
6
6
6
690103173
Bolt M20x70 10.9
6
6
6
7
0272290
Facet washer Ø16 mm
12
12
7
690117005
Facet washer Ø20 mm
12
12
12
8
0264090
Safety nut M16
6
6
8
690113009
Safety nut M20
6
6
6
9
7345010
Holder for hoses (8 pc)
Incl. pos. 10-17
10
7345004
Holder for hoses, bottom part
1
1
1
1
1
11
7345003
Holder for hoses cover
1
1
1
1
1
12
0235360
Bolt M12x40mm, 8.8 fzg
2
2
2
2
2
13
0272270
Facet washer Ø12 mm
4
4
4
4
4
14
0264070
Safety nut M12
2
2
2
2
2
15
0246060
Bolt (carrier bolt) M6x16 FZB DIN603
4
4
4
4
4
16
0272240
Facet washer 6mm, fzb
8
8
8
8
8
17
0264040
Safety nut M6, fzb DIN985
4
4
4
4
4
18
690103130
Bolt M16x70 10.9
6
6
6
6
6
19
0272290
Facet washer Ø16
12
12
12
12
12
20
0264090
Safety nut M16
6
6
6
6
6

UK Vip-Roller NG 4,5 –5,4 –6, 3 –7, 3 –8,2m 20-08-2019
14
Back to the table of contents
Chassis

UK Vip-Roller NG 4,5 –5,4 –6, 3 –7, 3 –8,2m 20-08-2019
15
Back to the table of contents
Pos
Part number
Description
4,5m
5,4m
6,3m
7,3m
8,2m
1
1325038
Chassis
1
1
1
1325264
Chassis
1
1
1
1
1325373
Chassis, (From serial number 352888)
1
2
1325225
Transport fittings 24”/Ø620 mm
2
2
2
2
2
2
1325456
Transport fittings 24”/Ø620 mm
(From serial number 352888)
2
2
2
2
2
3
690200050
Tip cylinder 80/40x500mm Ø30/Ø30 mm
1
1
690200143
Gasket kit 80/40 mm. (Laizhou)
3
690200110
Cylinder 100/50x600mm Ø30/Ø30 mm
(From serial number 352888)
1
1
3
690200020
Tip cylinder 100/50x700mm Ø35/Ø35mm
1
1
1
690200285
Gasket kit 100/50mm (Laizhou)
3
7345085
Cylinder 120/50x800mm Ø35/Ø35mm
(From serial number 352888)
1
4
69430155G
Pin Ø30 L=155 mm
1
1
4
69435185G
Pin Ø35 L=185 mm
1
1
1
5
630532600
Lock bushing for pin head
2
2
2
2
2
6
690101101
Bolt M12x25 8.8. w/glue
2
2
2
2
2
7
69430185G
Pin Ø30 L=185 mm
1
1
7
69435185G
Pin Ø35 L=185 mm
1
1
1
8
69440495N
Pin Ø40 L=495 mm
1
1
8
69440680N
Pin Ø40 L=680 mm
1
1
1
9
630532700
Lock bushing for pin head
1
1
1
1
1
10
0235760
Bolt M16x25mm, 8.8 fzb
1
1
1
1
1
11
0432100
Grease nipple M6
2
2
2
2
2
12
0432510
Grease nipple M8
1
1
1
1
1
13
0235840
Bolt M16x60 8.8
4
4
4
4
4
14
0272290
Facet washer Ø16 mm
8
8
8
8
8
15
0264090
Låsemøtrik M16
4
4
4
4
4
16
0235852
Bolt M16x65 DIN 931
6
6
16
690103173
Bolt M20x70 10.9
6
6
6
17
0272290
Facet washer Ø16 mm
12
12
17
690117005
Facet washer Ø20 mm
12
12
12
18
0264090
Safety nut M16
6
6
18
690113009
Safety nut M20
6
6
6
19
1325050
Bushing BK-pipe 45x7 L=45
4
4

UK Vip-Roller NG 4,5 –5,4 –6, 3 –7, 3 –8,2m 20-08-2019
16
Back to the table of contents
Wheel frame –center section 4,5 - 5,4m

UK Vip-Roller NG 4,5 –5,4 –6, 3 –7, 3 –8,2m 20-08-2019
17
Back to the table of contents
Pos
Part number
Description
4,5m
5,4m
1
1325113
Wheel frame - Center section
(Changed from serial number 352888)
1
1
1
1325115
Wheel frame - Center section with brake hubs
1
1
2
69440765N
Pin Ø40 L=765 mm
2
2
3
630532700
Lock bushing for pin head
2
2
4
690103124
Bolt M16x25 mm
2
2
5
1325095
Wing cylinder with spring
1
1
690200010
Cylinder 60/30x500 mm, Ø30 mm
1
1
690200077
Gasket kit 60/30 (Laizhou)
6
69430090G
Pin Ø30 L=90 mm
2
2
7
630532600
Lock bushing for pin head
2
2
8
690101101
Bolt M12x25 w/glue
2
2
9
0432510
Grease nipple M8
2
2
10
1325139
Stone box
1
1
11
690110105
U-bolt M16x100x200x100
2
2
12
0272290
Facet washer Ø16 mm
4
4
13
0264090
Safety nut M16
4
4
14
0395440
Hub 1700 kg 6-M18/160-205
2
2
15
690141039
Hub bolt M18 x 1.5 L=49 mm
12
12
14
690141032
Hub w/brake 3750 kg
2
2
15
690141042
Hub bolt M18 x 1.5 L=60 mm
12
12
16
0396471
Hub nut M18 x 1,5 mm
12
12
17
690141310
Wheel 10.0/75x15.3-10 PLY
2
2
17
690141315
Wheel 11,5/80x15.3-14 PLY (Only an option)
2
2
18
1325326
Bracket for warning triangle
1
1
19
0521010
Warning triangle
1
1
20
0233860
Bolt M5x20 mm
2
2
21
0272230
Facet Ø5 mm
4
4
22
0264030
Safety nut M5
2
2
23
0236180
Bolt M20x90 8.8 (adjustment bolt)
2
2
24
690112009
Nut M20
4
4

UK Vip-Roller NG 4,5 –5,4 –6, 3 –7, 3 –8,2m 20-08-2019
18
Back to the table of contents
Wheel frame –center section 6,3 –7,3 –8,2m

UK Vip-Roller NG 4,5 –5,4 –6, 3 –7, 3 –8,2m 20-08-2019
19
Back to the table of contents
Pos
Part number
Description
6,3m
7,3m
8,2m
1
1325248
Wheel frame - Center section
1
1
1
1
1325370
Wheel frame - Center section with brake hubs
1
1
1
1
1325421
Wheel frame - Center section with brake hubs
From serial number 352888
1
2
69440810N
Pin Ø40 L=810 mm
2
2
2
3
630532700
Lock bushing for pin head
2
2
2
4
690103124
Bolt M16x25 mm
2
2
2
5
1325332
Wing cylinder with spring
2
2
2
0462700
Cylinder 80/40x280 mm Ø30 mm
2
2
2
690200077
Gasket kit
6
69430090G
Pin Ø30 L=90 mm
2
2
2
7
630532600
Lock bushing for pin head
2
2
2
8
690101101
Bolt M12x25 w/glue
2
2
2
9
0432510
Grease nipple M8
2
2
2
10
1325139
Stone box
1
1
1
11
690110105
U-bolt M16x100x200x100
2
2
2
12
0272290
Facet washer Ø16 mm
4
4
4
13
0264090
Safety nut M16
4
4
4
14
0395440
Hub 1700 kg 6-M18/160-205
2
2
2
15
690141039
Hub bolt M18 x 1.5 L=49 mm
12
12
12
14
690141032
Hub w/brake 3750 kg
2
2
2
15
690141042
Hub bolt M18 x 1.5 L=60 mm
12
12
12
16
0396471
Hub nut M18 x 1,5
12
12
12
17
0396100
Wheel 11.5/80x15,3-10 PLY
2
2
2
17
0396300
Wheel 400/60 x 15,5-14 PLY (Only an option)
2
2
2
18
0235930
Bolt M16x130 mm 8.8
4
4
4
19
0272290
Facet washer Ø16
8
8
8
20
0264090
Safety nut M16
4
4
4
21
0521010
Warning triangle
1
1
1
22
0233860
Bolt M5x20
2
2
2
23
0272230
Facet washer Ø5 mm
4
4
4
24
0264030
Safety nut M5
2
2
2
25
0236180
Bolt M20x90 8.8 (adjustment bolt)
2
2
2
26
690112009
Nut M20
4
4
4

UK Vip-Roller NG 4,5 –5,4 –6, 3 –7, 3 –8,2m 20-08-2019
20
Back to the table of contents
Wing sections