HE-VA Tip-Roller XL Series User manual

Contents
EC DECLARATION OF CONFORMITY..........................................................................................4
Description of the machine..................................................................................................................5
Delivery Check ....................................................................................................................................5
Specifications.......................................................................................................................................6
Operating Instructions..........................................................................................................................6
Warning............................................................................................................................................7
Tip XL roller folding instructions....................................................................................................7
He-Va SAT-System..........................................................................................................................9
Spring Board.....................................................................................................................................9
Rolling............................................................................................................................................10
Safety at the Tip-Roller XL ...............................................................................................................10
Safety Instructions, regarding Hydraulic System ..............................................................................12
Safety and other markings on the machine........................................................................................12
Maintenance.......................................................................................................................................14
Lubrication .....................................................................................................................................14
Spareparts list.....................................................................................................................................16
Outer wing right / left.....................................................................................................................16
Outer roller section.........................................................................................................................16
Side section right............................................................................................................................17
Side section left..............................................................................................................................18
Side roller section right / left and middle section...........................................................................20
Chassis and drawbar.......................................................................................................................22
Drawbar for lift. 630757077 Cat. 3 / Cat. 4 (Additional)...............................................................24
Middle frame..................................................................................................................................25
Wheel frame w/brake .....................................................................................................................26
LED –light bar................................................................................................................................28
Light kit: El. diagram .....................................................................................................................29
Spring-Board w/ fixed mounted wearing points and traverse locking system...............................30
Spring-Board mounting w/easy change .........................................................................................31
Ø16 mm tine for strigle..................................................................................................................32
Roller section..................................................................................................................................33
Roller ring overview.......................................................................................................................34
Rings at support bearing.................................................................................................................35
Support bearing ..............................................................................................................................36
Support bearing with rubber (additional equipment).....................................................................37
Hydraulic............................................................................................................................................39
Side sections...................................................................................................................................39
Weight distribution system, outer- and center section...................................................................40
Spring-Board..................................................................................................................................42
Tipping cylinder .............................................................................................................................44
Support leg .....................................................................................................................................46
Disposal..............................................................................................................................................46

4
EC DECLARATION OF CONFORMITY
in accordance with the EU Machinery Directive 2006/42/EC
applicable as from December 29th 2009:
HE-VA ApS
N. A. Christensensvej 34,
DK-7900 Nykøbing Mors
hereby confirms that the following machine has been manufactured in accordance with the Council
Directive 2006/42/EC.
In addition, the following harmonized EU standard has been used:
ISO 12100 Machine safety, general design principles, risk assessment and risk reduction.
The declaration comprises the following machines:
Tip–Roller XL 12,3m –15,3m
Nykøbing the 29th of December 2018
Villy Christiansen
The undersigned is furthermore authorised to compile technical documentation for the above
machine.

UK Tip-Roller XL 12,3 –15,3m 04-09-2019
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Description of the machine
The Tip-Roller XL is a 5-section hydraulic roller, with a 2-section wheel frame. The main purpose
of the divided wheel frame is to reduce the radius when turning in transport position and lower
height in transport postition. The roller sections is mounted in a middle suspension. This
construction gives the sections an independent movement from each other, which makes the roller
able to follow the surface in uneven or hilly areas.
The roller is mounted with He-Va SAT-system which is a weight distribution system to reduce
weight from the chassis and middle section roller and transfer weight evenly to the wing sections.
Before operating the Tip-Roller this operating and safety instruction must be studied very
carefully.
Delivery Check
Check the roller for any damages. Check the hydraulic hoses for cuts and squeezing damages.
Check also the other hydraulic components, are not damaged during transport.
Check that the frame construction has not been damaged. You should also check that the roller
blocks have not been exposed to impacts, which may have damaged the cast roller rings or the
double-sealed ball bearings.
Finally check that the transport wheels are tightened and OK.
Check the air pressure in the tyres: approx. 3.8 bar / 55 psi
Transport Brackets
At delivery the machine is mounted with brackets for hoisting gear,
which is not painted.
These brackets is for attachment of chains or straps, when loading
or unloading the machine from the transport vehicle, and they must
be dismantled before use.

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Specifications
5-section hydraulic wheel-mounted field roller with free movability in all sections. Used for rolling
of stones and packing of the top soil. The roller is available with a working width of 12,3 m or 15,3
m and with five different ring types: Cambridge-, Cam-, Star-, 2D wave-, and Crosskill rings.
Technical Specifications
Work Width
12,3 m
15,3 m
Total Width in workposition
12,65 m
15,65 m
Length
8,6 m
8,6 m
Width in transportposition
3,0 m
3,0 m
Hight in transportposition
Pressure on pintle eye in transport
position (% of total weight)
ca. 40 %
ca. 40 %
Wheel assembly, standard
710/40Rx22,5
710/40Rx22,5
Tyre pressure
3,8 bar / 55 psi
Oil pressure
min. 150 bar
Hydraulic outlets
4 double-acting (tipping –folding –support leg –SAT
system)
Plus 1 DA. per each additional equipment (Spring Board –
tine)
Quick-couplings, standard
Sterling type E 402
Hydraulic oil: system is filled with
Hydro Texaco HD32
Operating Instructions
Attachment
On delivery, the roller is in transport position. When the roller is attached, check that the towing
hook height is 400-500 mm. Reverse the tractor, and put in and secure the draw bolt.
+÷
+
÷
IMPORTANT: Check that the male quick couplings of the hydraulic hoses, mounted by the
factory, fits the female end of the tractor.

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Now connect the hydraulic hoses, in the hydraulic outlets of the tractor. The Hydraulic hoses are
marked in pairs with colour coded cable ties.
Wing folding
Tip frame and
wheels
SAT-system center
and outside wings
Jack stand
Spring Board
Blue
Red
Yellow
Black
Green
Start engine and raise the Jack stand.
Warning
•Do never transport the roller at any time when the middle section roller is decended to
ground and wing sections are in transport positions.
•Drive carefully when driving off an on road/field. Be aware of ditches along the road and
holes in dirt tracks due to center of gravety is reasonable high.
•Watch out in traffic to be sure there is space enough for the turning radius when turning.
Tip XL roller folding instructions
CAUTION! The machine has a high centre of gravity, only fold the machine on flat stable
ground, check for sufficient space and any overhead obstructions. To avoid making the machine
unstable, ensure the valve stays actuated until the function being operated has reached the end of
its stroke. The tractor must be able to move freely.
Undfolding
Step 1. Lower SAT-system pressure until wings tip outwards approx.. 50 bar, fig. 1.
Step 2. Move the rear wheels back and tip the frame fully up clear of the transport cradles, fig. 3.
Step 3. Fold the wings fully out, fig. 2.
Step 4. Tip frame fully down until frame it is latched and the rear wheels are lifted from the
ground, fig. 3.
Step 5. Set the SAT-system pressure 90 –150 bar dependent on ground conditions, the pressure
should be even on all roller sections, fig. 4.

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Folding
Step 1. Lower the SAT-system pressure until center roller is fully raised less <50 bar.
Step 2. Tip frame fully up.
Step 3. Fold wings in.
Step 4. Lower the frame onto transport cradles and keep the valve actuated until the rear wheels
have moved fully forwards.
Step 5. Raise the SAT-system pressure until the outer wings tip towards the center of the
machine approximately 150 bar.
Figure 1
Figure
2
Figure 3

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He-Va SAT-System
To activate the He-Va SAT-system (weight
distribution system), set pressure up to 90 –150 bar
(figure 5). This will release weight from the inside
wing section roller and distribute some weight to
the outer wing and middle section roller. The
individual weight of the rollers will herebybe fairly
even. Despite this the driver must pay attention
to the fact, soil packing can be various,
depending on different soil types.
Spring Board
The spring board is adjustable by the means of
the cylinders mounted in the horns for the spring
board bar.
If the roller is mounted with two Spring-Board
bars, it is possible to adjust the angle to the
surface individually by the top link (figure 6).
Figure 4
Figure
5
Figure 6

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Rolling
Speed: max. 10 km/h.
When turning, drive in wide curves as far as possible. The turning should be performed no sharper,
than all roller rings are still rotating forward.
Only lower the wheels when making ready for transport position.
Do not drive over any large stones, which are not moveable.
WARNING:
Do always make sure that no persons is present at the machine working area, when folding it
out and in.
Safety at the Tip-Roller XL
Do not operate the machine, if any people** are at risk in the dangerous area.*
When persons are at risk in the dangerous area (e.g. when doing adjustments, maintenance or
connect or disconnecting), the following points must be met:
1. Lower the machine on solid ground
2. Hydraulics must be relieved.
3. Tractor must be turned off, and the key removed.
4. Driver must be aware of, when operating that there is no persons at risk in the
dangerous area.
* Dangerous area: At the machine and underneath it, and in a distance of 4 m from
it.
** People at risk: Any person, who is completely or partially in the dangerous area.
Most accidents when operating the machine, transporting and doing maintenance occurs, when
avoiding the most simple safety regulations.
For this reason, it is of highest importance, that any person who is operating the machine, strictly
follows the safety regulations and other instructions, which belongs the machine.
The machine must only be operated, maintained and fixed by persons, who is confidential with and
skilled for this work and is aware of moments of danger, which can occur.

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Controle tightening:
•of hub bolts, 386 Nm according to specifications
•flange for towing eye, 6 pc of bolts 541 Nm
ATTENTION!! Rotating parts and clothes in a loose condition, is a dangerous combination.
IMPORTANT!! It is strictly prohibited for any person to take place on the frame or chassis
of the machine, when it is either operating or the tractor is idling.
INSTRUCTIONS FOR TRANSPORT AT PUBLIC ROADS:
Before transport at public roads, make sure that the attachment of the implement to the tractor, is in
accordance with the local rules and regulations in force (permitted total weight, permitted axel load,
transport width, lights and warning signs).
FRONT AXEL LOAD:
When the implement is attached and at maximum load, the tractors driving properties must be
ensured. Check that the front axel is sufficiently loaded. The front axel load must be at least 20% of
the tractors weight. Permitted axel load and total weight for the tractor must be respected.
NB! The driving, controlling and braking properties are affected by the attached implement.

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Safety Instructions, regarding Hydraulic System
1. The highest allowable pressure, is 225 bar.
2. It is recommended to mark the hydraulic connections between the implement and tractor, to
avoid incorrect operation!
3. When checking for hydraulic leeks, suitable safety gear must be used due to danger. (Safety
goggles , gloves, etc.)
At high pressure, hydraulic oil can penetrate the skin and course serious injuries.
At injuries, consult a doctor immediately. RISK OF INFECTION!
4. Before any work at the hydraulic system, the implement must be lowered to solid ground.
Pressure must be relieved, engine stopped, and ignition key removed.
5. Check the hydraulic hoses on a regular basis, however, every six months as a minimum due
to any cracks, wear and tear, etc. Replace any defective hoses immediately.
6. Hydraulic hoses lasts for no more than 5 years.
New hydraulic hoses must be identical to the manufacturers specifications.
Safety and other markings on the machine
Several markings are located at your machine, which contains safety regulations and other
instructions to inform about correct operating.
Please read these instructions carefully, and make the driver aware about the markings and safety
regulations in this Operating Instructions. Keep the markings clean and readable. If they are not,
they must be replaced.
Oil, type Hydro Texaco HD 32 has been
filled in the hydraulic system

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Safety –and other markings on the machine
Study the Operating Instructions thoroughly before any
operation of the machine and observe all safety
instructions.
Take care that no persons are within the machine’s
hazardous area during the unfolding and folding procedure.
Plate with number and year of manufacture.
Tighten up the bolts regularly. If this is not performed, our
warranty obligations will no longer apply.
Maximum torque in Nm. w/lubricated thread
Metric thread
Quality 8.8
Quality 10.9
Quality 12.9
M10x1,5
47
65
79
M12x1,75
81
114
136
M14x2,0
128
181
217
M16x2,0
197
277
333
M18x2,5
275
386
463
M20x2,5
385
541
649
M22x2,5
518
728
874
M24x3,0
665
935
1120
Hub bolts M18x1,5 fine thread
433 Nm
Hub bolts M22x1,5 fine thread
803 Nm

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Maintenance
•After 10 hours of operation, tightening of wheels, bearings and stop rings must be done.
•Hoses, fittings and cylinders must be checked for any leaks and retightened.
•When the season is done the roller must be cleaned, lubricated and a thin layer of oil sprayed
on all painted parts.
•Glossy piston rods must be protected by grease.
Lubrication
At every 10 hours operation: - every roller sections suspension
At every 30 hours operation: - wings bushings hinged to wheel frame
- bearings
- cylinders
- wheel frame bushings hinged to chassis
- wing frame bushings hinged to chassis
Once a year: - the support leg
IMPORTANT:
Bearings must only be lubricated with 1-2 strokes, otherwise
the sealing rings can be released.

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= Greasenipples

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Spareparts list
Outer wing right / left
Outer roller section

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Side section right
Pos.
Part no.
Description
12,3m
15,3m
1
630850260
Outer wing right
1
1
2
630850071
Outer wing left
1
1
3
69440615N
Pin Ø40 L=615 New model
1
1
4
0235760
Bolt M16x25mm, 8.8 fzb
1
1
5
630532700
Lock bushing for pin head
2
2
6
1215096
Lock plate for Ø40 mm bushing
2
2
7
1215107
Cover for lock plate Ø40 mm bushing
2
2
8
0227545
Insex M6x25 BH 10.9 FZB DIN7380
6
6
9
69435138G
Pin Ø35 L=140
2
2
10
690101101
Bolt M12x25 8-8 w/glue
2
2
11
630532600
Lock bushing for pin head
2
2
12
7345020
Cylinder Ø100/40 x 50 Ø35/Ø35
2
2
13
630850070
Outer roller section right / left
2
2

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Side section left

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Pos
Part no.
Description
12,3m
15,3m
1
630850088
Side wing right, welded
1
1A
1215127
Side wing right, welded
1
2
630850103
Steel plate 20mm
2
2
3
690103282
Bolt M16x100 10.9
4
4
4
0272290
Faceted washer Ø16 –DIN 125B
4
4
5
630850104
Steel plate 15 mm
4
4
6
630850107
POM black, Ø80 mm
4
4
7
630850098
Centerless-grinded Ø30 CK45 L=45
4
4
8
630850105
Steel plate (circular)
4
4
9
69450430G
Pin Ø50 L=430
2
2
10
69450455G
Pin Ø50 L0455
2
2
11
69440155N
Pin Ø40 L=155
4
4
12
69440830N
Pin Ø40 L=830
2
2
13
69440415N
Pin Ø40 L=415 Ny model
2
2
14
69440240N
Pin Ø40 L=240
2
2
15
69435170G
Pin Ø35 L=170
2
2
16
690112005
Nut M16
8
8
17
630532700
Lock bushing for pin head
16
16
18
0235800
Bolt M16x45 8.8 fzb
16
16
19
630850270
Side wing left, welded
1
19A
1215117
Side wing left, welded
1

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Side roller section right / left and middle section