HEIDENHAIN KCI 1319 User manual

Product Information
KCI 1319
KBI 1335
Absolute Inductive
Rotary Encoders without
Integral Bearing
11/2021

0.35 ±0.5
(25.25)
2 ±0.2
0.35 ±0.5
6.8 ±0.2
3.3 ±0.2
1.5 ±0.15
(5.3)
0.2 A
0.2 A
0.05 A
 43.3 ±0.5
 43.3 ±0.5
 39 ±0.3
 35 ±0.3
 25
 30.5

 1. 7
  21

 25h6 
 
 7. 3
 1

A











4:1
A
A
3x
M2
2.35 ±0.3
0.05 A
  24.75
 
  37
 2.4
±
0.1
 ± 0.1
Z
3:1
Z
A
B
A0.1
3x
B0.2

C
0.2
B0.1
A0.1
0.08 A
(

 


 
  

 
 








 
  
 


 


   
 
 



 
 

  

Z

Z
















AE KxI 13xx
14.6
±
1. 2
9.8
M3x10 (4x)
Product Information KCI 1319, KBI 1335 11/2021 Product Information KCI 1319, KBI 1335 11/2021
2 3
KCI 1319, KBI 1335
Rotary encoders for absolute position values
• Robust inductive scanning principle
• Consisting of an AE scanning unit and a rotor unit
= Bearing of mating shaft
k= Required mating dimensions
m= Measuring point for operating temperature
1 = 15-pin PCB connector
2 = M3x10 cylinder head screw (4x)
3 = Ensure space for cable
4 = Direction of shaft rotation for ascending position values
5 = Additional and optional orientation possibility
6 = TK/TKN, separate, with different versions possible; for mounting, see the respective dimension drawing
7 = Mounting clearance between the circular scale surface and the flange surface;
compensation of mounting tolerances and thermal expansion;
dynamic motion permitted over entire range
(with use of ATS software for mounting inspection, the display value for the mounting clearance is shown as 1 mm)
8 = Ensure space for electronics; see also the mating dimensions model
9 = Flange surface; ensure full-surface contact!
10 = Chamfer at start of thread is mandatory for material bonding anti-rotation lock
All drawings with brakes released
= Bearing of mating shaft
k= Required mating dimensions
1 = AE, separate, with different versions possible (KCI 1319/KBI 1335)
2 = Mounting clearance between the circular scale surface and the AE flange surface;
compensation of mounting tolerances and thermal expansion;
dynamic motion permitted over entire range
3 = On the fine track (35.5 mm to 42.4 mm) after screw-fastening/press-fitting
4 = For press-fitting parameters, see the Mounting Instructions
5 = Countersunk head screw: M2x6 ISO 14581-A2-70, protrusion of screw head not permitted
6 = Distance between AE flange surface and circular scale surface
7 = Circular scale surface
8 = Use material bonding anti-rotation lock (at least medium strength)
Required mating dimensions for AE KxI 13xx
Rotor fastening via press-fitted hub
Rotor fastening via three axial countersunk head screws
Total height Tolerance
Disk/hub assembly
(press-fitted version)
Circular scale (screw-
fastened version) ±1.2

Product Information KCI 1319, KBI 1335 11/2021 Product Information KCI 1319, KBI 1335 11/2021
4 5
Specifications KCI 1319 singleturn KBI 1335 multiturn
Rotor*Circular scale with inside hub diameter of 25 mm (press-fitted version)
Circular scale with circular hole pattern diameter of 30.5 mm (screw-fastened version)
Shaft speed 10 000 rpm
Moment of inertia Disk/hub assembly: 6.3 · 10–6 kgm2
Circular scale: 1.16 · 10–6 kgm2
Angular acceleration of rotor1) 1 · 105rad/s2
Axial motion of measured shaft ±0.5 mm
Vibration 55 Hz to 2000 Hz2)
Shock 6 ms
Stator: ≤400 m/s2; rotor: ≤600 m/s2(EN 60068-2-6)
≤2000 m/s2(EN 60068-2-27)
Operating temperature –40 °C to 115 °C
Trigger threshold
of temperature exceedance
error message
130 °C (measuring accuracy of the internal temperature sensor: ±1 K)
Relative humidity 93 % (40 °C/21 d as per EN 60068-2-78), condensation excluded
Protection rating EN 60529 IP00
Mass AE + TK 0.03 kg
AE + TKN 0.05 kg
* Please select when ordering
1) With multiturn functionality in normal operation; maximum permissible acceleration in backup-battery mode upon request
2) 10 Hz to 55 Hz, 4.9 mm constant peak to peak
Specifications KCI 1319 singleturn KBI 1335 multiturn
Interface EnDat 2.2
Ordering designation EnDat22
Position values per revolution 524288 (19 bits)
Revolutions –65536(16 bits)
Calculation time tcal
Clock frequency
≤5 µs
≤16 MHz
System accuracy ±90”
Electrical connection 15-pin PCB connector (with connection for external temperature sensor)
Cable length 100 m (see the EnDat description in the Interfaces of HEIDENHAIN Encoders brochure)
Supply voltage DC 3.6 V to 14 V Rotary encoder UP:DC 3.6 V to 14 V
Backup battery UBat:DC 3.6 V to 5.25 V
Power consumption1) (max.) At 3.6 V: ≤650 mW
At 14 V: ≤700 mW
Current consumption (typical) At 5 V: 95 mA (without load) Normal operation at 5 V: 95 mA (without load)
Backup battery: 200 µA (rotating shaft)2)
20 µA (at standstill)
Part number AE KCI 1319 scanning head
1314403-01
Circular scale (screw-fastened version)
1314410-01
Disk/hub assembly (press-fitted version)
1314409-01
AE KBI 1335 scanning head
1314404-01
Circular scale (screw-fastened version)
1314410-01
Disk/hub assembly (press-fitted version)
1314409-01
1) See General electrical information in the Interfaces of HEIDENHAIN Encoders brochure or at www.heidenhain.com
2) At T = 25 °C; UBat = 3.6 V

Product Information KCI 1319, KBI 1335 11/2021 Product Information KCI 1319, KBI 1335 11/2021
6 7
The KCI 1319/KBI 1335 is mounted either
via screw-fastening of the circular scale
or through press-fitting of the disk/hub
assembly and mounting of the scanning
unit. The disk/hub assembly is thereby
either press-fitted onto the shaft, or the
circular scale is screw-fastened to the
given shaft with three screws. The
scanning unit is aligned and mounted via
four holes on the customer’s mounting
surface.
The following material properties and conditions must be complied with for the
customer-side mounting design:
Mating stator Mating shaft
Material Aluminum Steel
Tensile strength Rm≥220 N/mm2≥600 N/mm2
Yield strength Rp0.2 or
yield point Re
–≥400 N/mm2
Shear strength τm130 N/mm2≥390 N/mm2
Interface pressure PG≥250 N/mm2≥660 N/mm2
Modulus of elasticity E
(at 20 °C)
70 kN/mm2to
75 kN/mm2
200 kN/mm2to
215 kN/mm2
Coefficient of thermal expansion therm
(at 20 °C)
≤25 · 10–6 K–1 Screw-fastened
version:
10 · 10–6K–1 to
17 · 10–6K–1
Press-fitted version:
10 · 10–6K–1 to
12 · 10–6K–1
Surface roughness RZ≤16 µm
Friction values Mounting surfaces must be clean and free of
grease. Use screws and washers from
HEIDENHAIN in their condition as delivered.
Tightening procedure Use a signal-emitting torque wrench as per
DIN EN ISO 6789, with an accuracy of ±6 %
Mounting temperature 15 °C to 35 °C
Mounting
KCI 1319
KBI 1335
Screws Quantity
Screw for fastening the
scanning unit
ISO 4762-M3×10-8.8-MKL1) ID 202264-87 10 or 100
Fastening screw for
circular scale
ISO 14581-M2×6-A2-702) – –
1) With coating for material bonding anti-rotation lock (for information on use, see the
Encoders for Servo Drives brochure)
2) Without anti-rotation lock; use at least a medium-strength material bonding anti-rotation
lock
Mounting accessories
Screws
Screws (fastening screws) are not included in delivery; the M3x10 screw with material
bonding anti-rotation lock can be ordered separately.
Mounting aid
To avoid damage to the cable, use the mounting aid to connect and disconnect the cable
assembly. Apply pulling force only to the connector of the cable assembly and not to the
wires.
ID 1075573-01
For more mounting information and mounting aids, see the Mounting Instructions
and the Encoders for Servo Drives brochure.The mounting quality can be inspected
with the PWM 21 and the ATS software (see Document 1082415).
The press-fitting process may be performed
only once for each disk/hub assembly. For
the press-fit, comply with the material
properties and conditions for the mating
surface stated for proper use in the relevant
documents. These requirements must be
followed, even when new disk/hub
assemblies are press-fitted onto customer
shafts that have already been used. Once
the lower limit of the press-fit force has
been exceeded, the press-fit force being
applied must remain within the specified
range for the rest of the procedure until the
end position is reached.

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Product Information KCI 1319, KBI 1335 11/2021
8
Electrical connection
Cables
Output cables inside the motor housing with TPE single wires (8 × 0.16 mm2) and net sleeve without shield
Output cable with 15-pin PCB connector and 8-pin
M12 straight flange socket (male) withTPE single
wires for temperature sensor (2 × 0.16 mm2)
ID 1119952-xx
Output cable with 15-pin PCB connector and
8-pin M12 straight flange socket (male)
ID 804201-xx
Output cable with 15-pin PCB connector and
TPE single wires for temperature sensor
(2 x 0.16 mm2), and stripped cable end
ID 1119958-xx1)
Output cable inside the motor housing with TPE single wires (8 × 0.16 mm2) and heat shrink tubing without a shield
Output cable with 15-pin PCB connector and
stripped cable end
ID 640055-xx1)
Output cable for HMC 6: 3.7 mm EPG 1 × (4 × 0.06 mm2) + 4 × 0.06 mm2
Output cable with 15-pin PCB connector and
contact insert for 6-pin HMC 6 hybrid connecting
element (male) with TPE single wires for
temperature sensor (2 × 0.16 mm2), with
cable clamp for shield connection
ID 1072652-xx
1) Connecting element must be suitable for the maximum clock frequency used
Pin layout for KCI 1319
8-pin M12 coupling or flange socket 15-pin PCB connector
Power supply Serial data transmission Other signals
8 2 5 1 3 4 7 6 / /
13 11 14 12 7 8 9 10 5 6
UPSensor
UP
0 V Sensor
0 V
DATA DATA CLOCK CLOCK T+ T–
Brown/
Green
Blue White/
Green
White Gray Pink Violet Yellow Brown Green
Cable shield connected with housing; UP= Power supply; T= Temperature
Sensor: The sense line is connected in the encoder with the corresponding power line.
Vacant pins or wires must not be used!
Pin layout for KBI 1335
8-pin M12 flange socket 15-pin PCB connector
Power supply Serial data transmission Other signals
13 11 14 12 7 8 9 10 5 6
8 2 5 1 3 4 7 6 / /
UPUB AT 0 V1) 0 VBAT 1) DATA DATA CLOCK CLOCK T+ T–
Brown/
Green
Blue White/
Green
White Gray Pink Violet Yellow Brown Green
UP= Power supply; UB AT = External buffer battery (false polarity can result in damage to the encoder)
Vacant pins or wires must not be used!
1) Connected inside encoder
1335661 · 01· C· 02 · 11/2021 · PDF
This Product Information document supersedes all previous editions, which thereby
become invalid. The basis for ordering from HEIDENHAIN is always the Product
Information document edition valid when the order is placed.
Further information:
Comply with the requirements described in the following documents to ensure correct
and intended operation:
• Brochure: Encoders for Servo Drives 208922-xx
• Brochure: Cables and Connectors 1206103-xx
• Brochure: Interfaces of HEIDENHAIN Encoders 1078628-xx
•Mounting Instructions: AE KCI 1319, KBI 1335 1335452-xx
•Mounting Instructions: TK KxI 13xx, TKN KxI 13xx 1343368-xx
Further information:
For connecting cables and adapter
cables, see the Cables and Connectors
brochure.