Hella CLEO 5530 Setup guide

Installation instructions and Instructions for use
These instructions must be read
prior to installation
and use!
Cassette awning CLEO 5530
Operating guidelines
Installation instructions and Instructions for use
Table of Contents
Preliminary remarks HELLA Cassette awning CLEO 5530 ..................................................3
General notes.......................................................................................................................4
CE marking...........................................................................................................................5
Safety instructions ................................................................................................................6
Designated use ..................................................................................................................10
Servicing, maintenance and repair .....................................................................................11
Operating guidelines...........................................................................................................14
Before installation...............................................................................................................16
Overview cassette awning CLEO 5530 ..............................................................................17
Overview tensioning bracket types.....................................................................................18
Installation of wall / ceiling brackets....................................................................................19
Installation on concrete.......................................................................................................21
Installation on concrete up to 60 mm ETICS ......................................................................22
Installation on concrete 60-200 mm ETICS........................................................................23
Installation on brickwork .....................................................................................................24
Installation on brickwork 60-170 mm ETICS.......................................................................25
Installation on wood............................................................................................................26
Installation on wood 60-170 mm ETICS .............................................................................27
Installation of the awning....................................................................................................28
Adjusting the awning ..........................................................................................................30
Electric commissioning and overview table power .............................................................36
Activation guidelines for electric drives...............................................................................37
Wiring diagram for motors with switch operation ................................................................38
Wiring diagram for motors with Somfy io............................................................................38
Wiring diagram for motors with elero radio.........................................................................39
Wiring diagram for motors with ONYX.NODE ....................................................................40
Wiring diagram for motors with ONYX.CONNECTOR........................................................40
Commissioning/functional check ........................................................................................42
Adjustment - Somfy Eolis 3D radio-controlled wind sensor ................................................43
Adjustment - elero Protero 868 radio-controlled wind sensor.............................................43
Removal and Disposal........................................................................................................44
Handing over report (for the fitter) ......................................................................................45
Handing over report (for the user) ......................................................................................46
Installation instructions and Instructions for use
Subject to technical modifications – Date of issue January/2023 3
Preliminary remarks HELLA
Cassette awning CLEO 5530
With this HELLA product you have opted for a high-quality product with a most up-to-date
technology that can nevertheless be easily installed and operated. In these instructions we
describe the basic installation, commissioning and use.
For authorized specialist staff
For the consumer (user)
The following symbols will assist you with the installation or use and require a safety-
conscious conduct:
Attention!
This symbol indicates instructions that, if disregarded, can put the user in
danger.
Attention!
This symbol indicates instructions that, if disregarded, can potentially result
in damage to the product.
This symbol indicates instructions for use or helpful information.
This symbol requires you to act.
Attention!
This symbol indicates a risk of injury or danger to life due to an electric
shock.
This symbol indicates parts of the product, for which you will find important
information in these installation instructions.
Installation instructions and Instructions for use
4 Subject to technical modifications – Date of issue January/2023
General notes
Questions
In case of questions concerning the installation or the use of your product, please consult
your authorized specialist shop.
Spare parts/repairs
Spare parts are available at your HELLA specialist shop. Only spare parts that are
approved by HELLA are allowed to be used.
Warranty/guarantee
Precondition for warranty and guarantee is a correct and regular maintenance of the sun
protection device (at least once a year).
Warranty claims are subject to statutory limitation periods. Service parts are excluded
from the warranty; the same applies for changes in color and changes in characteristics
caused by UV radiation.
Liability
In case of non-observance of the directions and information given in these instructions
and in case of improper operation or unintended use, the manufacturer shall not accept
any warranty claims concerning any damage to the product. In these cases, the liability
for consequential damage to any parts or persons is ruled out as well.
Legal notes
The graphs and texts of these instructions were carefully prepared. We cannot be held
liable for any errors and their potential consequences! Subject to technical modifications
to the product and to these instructions! These instructions include copyrighted
information. All rights reserved! The listed product or brand names are trademarks of the
respective owners.

Installation instructions and Instructions for use
Subject to technical modifications – Date of issue January/2023 5
CE marking
The HELLA cassette awning CLEO 5530 is in compliance with the declaration of
performance according to the Construction Products Regulation; if the unit is operated with
a motor drive it is additionally in compliance with the Machinery Directive and the
Guideline for Electromagnetic Compatibility; in case of proper use, the awning corresponds
to the basic requirements of the harmonised standard EN 13561. The respective
declarations are deposited with the manufacturers.
The CE identification applies for the delivery status of the product. Exceptions and
specifications regarding the wind resistance of the installed awning are given in the
respective product documentations. The product mounted meets the requirements of the
specified standard only, if
the awning is installed with the recommended type and number of brackets.
during installation the information and instructions given in these instructions as well
as the information and instructions of the manufacturers of the screws / dowels have
been observed,
the product is installed with the recommended type and number of fasteners /
screws.
No changes, rebuildings or extensions, with the exception of those described in these
instructions, are allowed with this product. The fixed CE-label expires with any change,
rebuilding or extension.
HELLA Sonnen- und Wetterschutztechnik GmbH
A-9913 Abfaltersbach, Nr. 125
23
LE-GGAM-01-002
EN 13561:2004+A1:2008
Cassette awning
CLEO 5530
Exterior textile sun protection
Wind resistance: class 1
Installation instructions and Instructions for use
6 Subject to technical modifications – Date of issue January/2023
Safety instructions
These installation instructions refer to prefabricated elements, that (1) for
100% are made from parts, which are defined by us, and (2) which are
made in manufacturing processes, which are defined by us too; in all other
cases we do not provide any guarantee!
The safety instructions as well as the appropriate instructions must be read
carefully before installation and use. In case of non-observance of the
directions and information given in these instructions and in case of
improper installation and operation or unintended use, the manufacturer
shall not accept any warranty claims concerning any damage to the
product. In these cases, the liability for consequential damage to any parts
or persons is ruled out as well.
- Follow the described installation steps and pay attention to
recommendations and notes.
- Keep these instructions in a safe place.
- All installation and removal works, as well as maintenance and repair
works are only allowed to be carried out by authorised and qualified
specialist staff.
- If switching, automatic or radio control devices are used to operate the
units, the information given in the enclosed instructions of the
manufacturer must be observed.
- During operation do not put your hand into or touch movable parts.
- Ensure that clothing or body parts cannot get caught on the unit.
- Observe the regulations for prevention of accidents of the employer's
liability insurance association!
- Before operation check the unit for visible damage. If the unit is
damaged, it should not be used; please consult authorized specialist
staff immediately.
- Risk of injury and accident due to the weight of the product!
- Take safety measures against the danger of squashing, especially when
operating the unit with automatic devices.
- Place the operating switch within sight of the unit, but not near any of the
moving parts.
- Never let children play with the unit.
A sun protection device with electric drive cannot be retracted without
current. We therefore recommend the use of an emergency power
generating unit or a motor with an emergency crank handle, especially in
regions with frequent power failures.
Danger of suffocation!
Ensure that the foil cannot get into the hands of children. Keep the foil in a
safe place.
Installation instructions and Instructions for use
Subject to technical modifications – Date of issue January/2023 7
Safety instructions
Attention! Risk of injury or danger to life due to an electric shock!
- Set-up, examination, commissioning and error correction of the unit must
only be performed by authorised or trained expert staff (as per VDE
0100).
- Switch off the current to the connecting lines when working at the unit.
There is danger to life! Take safety precautions against unintentional
switching on!
- Check the electrical wires regularly for damage. Do not use the unit if
any damage is found.
- Our electrically driven units are in accordance with the regulations for
power plants acc. to VDE 0100. We cannot guarantee for the operational
reliability of the unit with non-approved modifications.
- White motor cables are not UV-resistant and must therefore be routed in
empty conduits, cable ducts, or similar.
- The enclosed installation instructions of the electrical devices supplied
must be observed.
Units with motor drive:
The drives used are operated with a voltage of AC 230V/50Hz. Please
check the power supply provided by your utility company before connecting.
Any other voltage can destroy the drives.
Danger of squashing
To avoid at the best the danger of squashing in the area of movable parts,
such as roller tube, cassette, folding arms, front rail etc., especially when
automatic devices are used or when the unit is for example operated
automatically by a wind controller or rain sensor, it is mandatory that the
awning is installed in a height of at least 2,5 m or above, measured from the
floor or a permanent access way.
Hereby it must be observed, that a distance of at least 0.40 m between the
front rail and a fixed object is ensured, if the front rail, due to the inclination
of the awning, goes below a height of 2.5 m, measured from the floor or a
permanent access way.
If such an installation is due to the local situation not possible , the client
has to take appropriate safety measures, such as a cover or placing the
operating switch (touch contact switch) within sight of the awning.
Installation instructions and Instructions for use
8 Subject to technical modifications – Date of issue January/2023
Safety instructions
If it is necessary to lift the awning via ropes at a higher altitude, the awning
must
- be removed out of the packaging.
- be tied to the pull ropes in such a way, that a slipping out of the awning is
prevented,
- lifted evenly in a horizontal position.
The same applies for the removal of the awning.
It is not allowed that climbing aids are leaned against or fixed to the awning.
They must have a stable base and provide a firm support. Only use
climbing aids with an appropriate carrying capacity.
When working at higher heights, there is risk of falling. Please make sure
that suitable fall protection devices are used.
Awnings are only allowed to be used for the purpose specified in the
instructions for use. Changes, such as extensions or rebuildings, that are
not provided by the manufacturer, are only allowed to be carried out with
the manufacturer’s written approval.
Additional loadings such as objects that are sticked to the awning or cable
tensionings can damage the awning or lead to its crashing, and are
therefore not allowed.

Installation instructions and Instructions for use
Subject to technical modifications – Date of issue January/2023 9
Safety instructions
Winter operation:
Snow or ice can destroy the unit.
The unit may only be operated, if no ice or snow is lying on the cover.
During this time automatic control devices must be switched to
manual operation.
To prevent damage, please retract your sun protection device with rain,
snowfall or wind.
If automatic control devices are used, adjust the wind controller analogously
to the installed wind resistance class of your sun protection device.
Wind resistance class 0
= wind force <4 (Beaufort),
a performance not required or not measured (according to DIN 13561) or a
product, that does not comply with the requirements of the wind resistance
class 1.
Wind resistance class 1 = wind force 4 (Beaufort),
moderate breeze, moderate wind, moves twigs and thin branches, whirls up
dust and loose paper
Velocity 20 – 27 km/h = 5.5 – 7.4 m/s
Wind resistance class 2 = wind force 5 (Beaufort),
fresh breeze, fresh wind. Smaller deciduous trees start to sway, white
crests are formed on lakes.
Velocity 28 – 37 km/h = 7.5 – 10.4 m/s
Your awning cannot be protected from sudden gusts of wind by a wireless
wind sensor. In the event of a meteorological hazard, ensure that the
awning remains run in.
Installation instructions and Instructions for use
10 Subject to technical modifications – Date of issue January/2023
Designated use
Sun protection
Thermal protection
Sight screen
Anti-glare blind
Rain protection (only partly!)
The inclination of the awning in the drawn-out position must be at least 14° to
prevent water pockets when it is raining.
Also with a sufficient inclination, a complete denseness of the seams cannot be
guaranteed when it is raining!
Installation instructions and Instructions for use
Subject to technical modifications – Date of issue January/2023 11
Servicing, maintenance and repair
With the purchase of your awning you have opted for a high-quality product. To enjoy your
awning for as long as possible, please observe the following information:
Notes to awning covers made of brand acrylic fibres
Brand acrylic fibres, as used for awnings, are materials of the highest quality for awnings.
As they are dope-dyed, these materials show the highest light- and color-fastness. In
addition, their resistance to tearing and resistance to weather, rotting and environmental
effects is unsurpassed. Furthermore, a special textile finishing makes them dirt-, water-, oil-
and grease resistant. The awning cover is heavily tested. At the weaving plant, at the
awning manufacturer and during awning fabrication. As with other covers, differences in
the surface uniformity can also occur with the awning cover. When viewing from the top or
seeing through, you will perhaps find small knots, spots of color, irregular runs of threads
or minimal differences and displacements in the design and rapport, as well as differences
in the color. Please note, that the awning will cause a different color effect in sunlight and
in shade. Naturally, the optical color perception depends on the composition and the
intensity of the emerging light. With increasing depth of color, more light will be absorbed
and less will be reflected. Therefore dark coloured covers let through a small amount of
light, while light colors let a lot of light through. Due to the part-absorption, the composition
of the light shining through will be modified, which results in other color perceptions.
Due to the coloured pigments embedded in the cover and the impregnation, shadings
caused by crinkles or crumple folds can appear, that, especially with light colors, become
visible as strips of shade.
The function, strength or density of the cover will not be reduced by that. Minor differences
in colors between the different cover strips or differences in colors with regard to the
collection of samples cannot be ruled out. The fabrication of several strips also with varying
widths depends on the overall width of the awning.
Ripples in the cover and wrinkling at the seams can arise, because the cover is double
rolled up at the seams.
The highest strain is on the seams of the cover. When rolling up the cover, the seams and
hems lie on top of each other, intensifying the strain. Hems and seams will be pressed flat,
increasing in length. As a result, the lateral seams of the cover can hang down slightly.
Sagging as a result of the own weight of the cover is possible. These specified
phenomenons are not faults in the awning cover, which have been overseen in the testing;
they are unavoidable due to technical, material and physical regularities. They therefore do
not entitle the customer to any refusal or reduction of the purchase price.
Correspondingly, the guidelines for the assessment of ready-made awning covers,
summarized by the German Federal Association "Manufacture of technical textile
registered association" (Bundesverband Konfektion Technischer Textilien e. V.), are also
an integral part of our conditions of sale and delivery.
Installation instructions and Instructions for use
12 Subject to technical modifications – Date of issue January/2023
Servicing, maintenance and repair
Cleaning
Cleaning
As a sun protection device fixed outside, the unit can get dirty in the
course of time. This will not reduce the usability of your unit. The powder-
coated parts of your unit will remain presentable for longer, if they are
cleaned regularly with a soft woollen cloth.
Do not use solvents, alcohol (rubbing alcohol) or scouring cleansing
agents!
Leaves or other foreign material lying on the awning cover and in the
awning cassette must be removed immediately. There is danger of
damage or crashing to the awning.
Preventive measures
If you have to draw in the cover in a wet condition, please draw it out for
drying when the next opportunity arises, to prevent marks caused by mould
or mildew.

Installation instructions and Instructions for use
Subject to technical modifications – Date of issue January/2023 13
Servicing, maintenance and repair
Maintenance
Maintenance
All inspection and maintenance works must be carried out by a
specialised company from HELLA or a HELLA partner. Regularly check
the electrical wires of motor driven units for damage. Check the
mechanical parts of your unit for visible damage. After exceptional events
such as storm, hail, sleet, maloperation or the like, the unit must be
checked for noticeable damage prior to operating it. If the unit is
damaged, it must not be used; consult authorized specialist staff
immediately. It is recommended to have the unit maintained by specialist
staff on an annual basis. This way wear is detected at an early stage and
damage to the unit is prevented.
An unintentional switching on of electrically driven awnings is possible.
Make sure, that the awning is switched dead during cleaning or
maintenance work (e.g. building cleaner).
The automatic control device must be switched dead when working in the
operating range of the awning. There is danger of squashing and danger
of fall hazards.
In addition, it has to be ensured, that an unintentional manual operation
of the awning is prevented. This may be done by disconnecting the
power supply or by unplugging the plug-in coupling from the motor.
If the awning is operated manually, the operating crank handle must be
hooked out and kept in a safe place.
Repair works
Repair works
Improper repair works may cause both risk of injury to persons or
damage to the units. All repair works must be carried out by a specialised
company from HELLA or a HELLA partner. Use original HELLA spare
parts only.
Installation instructions and Instructions for use
14 Subject to technical modifications – Date of issue January/2023
Operating guidelines
Legend
Crank handle hook
Crank rod
Eyelet
Model with crank handle drive
Stick the crank handle hook
together with the crank rod into
the eyelet.
The awning is extended or
retracted by turning the crank
rod.
The respective direction of
rotation depends on the drive
side.
In the direction of extending
the stop position of the gear is
limited by an override.
In this position you hear a
click, when turning the crank
handle beyond this stop.
Do not use force when
turning towards the upper
stop.
1
2
3
1
2
3
3
Installation instructions and Instructions for use
Subject to technical modifications – Date of issue January/2023 15
Operating guidelines
Motor drive
The awning can be extended
or retracted by activating a
switch, a hand-held radio
transmitter or an automatic
device.
The end points of the drive are
adjusted ex works. Please
observe the enclosed
instructions of the
manufacturer of the drive, if
any modification is required.
Thermal protection:
The drives used are not suitable for a non-stop operation. The integrated
thermal protection switches the drive off after approx. 4 minutes. After
approx. 10 to 15 minutes, the drive is ready for use again.
Installation instructions and Instructions for use
16 Subject to technical modifications – Date of issue January/2023
Before installation
Check the product immediately for possible shipping damage and for
compliance with the delivery receipt.
If parts are missing or damaged, please consult your supplier immediately.
Check the mounting base and ensure that the mounting material to be used
complies with the given conditions to guarantee proper installation. In case
of doubt, please seek advice from a specialist enterprise for fixing
techniques.
The packaging cardboard box should not be exposed to humidity. To
protect it from rain during transport, it should be covered by a foil.
Carry larger units by two persons. Transport and store the units carefully to
prevent injury of persons and damage to the product.
Remove the packaging material carefully. When using a knife, be careful
not to damage the packaging content and to avoid cuts!
Dispose of the packaging material via recycling.
Caution!
A wrong installation can endanger the user seriously. Please strictly
observe the installation instructions. Close off the place of installation.
When working at higher heights, there is risk of falling. Suitable ascent
supports, scaffoldings and fall protection devices are to be used. Please
make sure that the ascent supports stand solidly and provide a firm grip.

Installation instructions and Instructions for use
Subject to technical modifications – Date of issue January/2023 17
Overview cassette awning CLEO 5530
Legend
End cap
Front rail
Folding arm
Brackets
Side bearing
Cassette profiles
Supporting bearing (acc. to design)
1
2
3
4
5
6
7
1
2
3
4
5
6
7
Installation instructions and Instructions for use
18 Subject to technical modifications – Date of issue January/2023
Overview tensioning bracket types
Legend
Wall-/ceiling bracket type A (03620512)
Wall-/ceiling bracket type B (03620513)
Wall-/ceiling bracket type C (03620514)
1
2
3
1
2
3
Installation instructions and Instructions for use
Subject to technical modifications – Date of issue January/2023 19
Installation of wall / ceiling brackets
Due to constructional reasons, this system is always used with two brackets. You specified
the form and type of brackets upon purchasing the awning in accordance with the size, the
mounting base, the screw pull-out forces, the mounting material and the wind resistance
classes. Recommendations can be found in our awnings price list and the product-related
calculation tables.
Before starting the installation, please
check whether the details you gave in
your order concerning the mounting base
comply with the given mounting base. In
case of doubt, please obtain information
from a specialist shop or a structural
engineer.
If there are any discrepancies that could
jeopardise the safety, the installation
must not be carried out. The wind class
given may need to be reduced.
Mark the position of the brackets (2)
correspondingly:
- Determine the position for the holes of
the fastening screws. (measure, align,
mark). The side clearances of the
brackets are 37 mm (+ 8 mm) from the
outer edges of the awning respectively
(see Fig.).
- Drill holes, align and affix brackets.
- Please observe the maximum allowable offset (± 8 mm).
- Check the correct adjustment of the brackets by means of a level or plumb
line. The brackets must be situated on one level both horizontally and
vertically! Irregularities in the mounting base must be equalised accordingly.
- Observe the torque indications of the anchor manufacturer when tightening
the screws. Please note, that the bore hole geometry is decisive for the load-
bearing capacity of an anchor.
- All elongated holes defined in the bracket must be used for fastening.
37±8 (100)
(190)
(220)
Installation instructions and Instructions for use
20 Subject to technical modifications – Date of issue January/2023
Installation of wall / ceiling brackets
Check the mounting base and determine the appropriate mounting material
taking into account the mounting base and the fixing devices. Information
on the pull-out forces can be found in the documents in force.
Fix the brackets to the mounting base in accordance with the working
guidelines.
Wall installation
Ceiling installation
Legend
Brackets
Plain washer
Mounting material
1
2
3
1
2
3
1
2
3