Hella PAN 7040 User manual

Installation Instructions and Instructions for Use
These instructions must be read
prior to installation
and use!
Cassette awning PAN 7040
Operating guidelines
Installation Instructions and Instructions for Use
Table of Contents
Preliminary remarks HELLA Cassette awning PAN 7040 ..............................................................1
General notes..................................................................................................................................2
CE marking .....................................................................................................................................3
Safety instructions...........................................................................................................................4
Designated use ...............................................................................................................................8
Servicing, maintenance and repair .................................................................................................9
Operating guidelines .....................................................................................................................12
Before installation .........................................................................................................................13
Overview Cassette awning PAN 7040..........................................................................................14
Overview tensioning bracket types ...............................................................................................15
Wall bracket installation ................................................................................................................16
Installation on concrete .................................................................................................................19
Installation on concrete up to 60 mm ETICS ................................................................................20
Installation on concrete 60-200 mm ETICS..................................................................................21
Installation on brickwork................................................................................................................22
Installation on brickwork 60-170 mm ETICS.................................................................................23
Installation on wood ......................................................................................................................24
Installation on wood 60-170 mm ETICS .......................................................................................25
Installation on concrete ceiling face, installation set 10................................................................26
Further installation situations, installation set 10 ..........................................................................29
Installation of the awning ..............................................................................................................30
Awning installation modular ..........................................................................................................34
Adjusting the awning.....................................................................................................................46
Upper covering profile inspection .................................................................................................
50
Electric commissioning and overview table power .......................................................................54
Activation guidelines for electric drives.........................................................................................56
Wiring diagram for motors with switch operation..........................................................................57
Wiring diagram for motors with Somfy io ......................................................................................57
Wiring diagram for motors with ONYX.NODE ..............................................................................58
Wiring diagram for motors with ONYX.CONNECTOR .................................................................58
Overview LED lighting with remote control ...................................................................................60
Replacing a folding arm with integrated LED lighting ...................................................................61
Technical data...............................................................................................................................64
Configuration.................................................................................................................................65
Operation ......................................................................................................................................66
Operating guidelines .....................................................................................................................67
Ideal use of the radio signal ..........................................................................................................67
Fault removal ................................................................................................................................68
Disposal ........................................................................................................................................68
Commissioning/functional check ..................................................................................................75
Removal and Disposal ..................................................................................................................76
Handing over report (for the fitter) ................................................................................................77
Handing over report (for the user) ................................................................................................78
Installation Instructions and Instructions for Use
Subject to technical modifications. – Date of Issue
September/2020
1
Preliminary remarks HELLA
Cassette awning PAN 7040
With this HELLA product you have opted for a high-quality product with a most up-to-date
technology that can nevertheless be easily installed and operated. In these instructions we
describe the basic installation, commissioning and use.
For authorized specialist staff
For the consumer (user)
The following symbols will assist you with the installation or use and require a safety-
conscious conduct:
Attention!
This symbol indicates instructions that, if disregarded, can put the
user in danger.
Attention!
This symbol indicates instructions that, if disregarded, can potentially
result in damage to the product.
This symbol indicates instructions for use or helpful information.
This symbol requires you to act.
Attention!
This symbol indicates a risk of injury or danger to life due to an
electric shock.
This symbol indicates parts of the product, for which you will find
important information in these installation instructions.
Installation Instructions and Instructions for Use
2 Subject to technical modifications. – Date of Issue
September/2020
General notes
Questions
In case of questions concerning the installation or the use of your product, please
consult your authorized specialist shop.
Spare parts/repairs
Spare parts are available at your HELLA specialist shop. Only spare parts that are
approved by HELLA are allowed to be used.
Warranty/guarantee
Precondition for warranty and guarantee is a correct and regular maintenance of the sun
protection device (at least once a year).
Warranty claims are subject to statutory limitation periods. Service parts are excluded
from the warranty; the same applies for changes in colour and changes in
characteristics caused by UV radiation.
Liability
In case of non-observance of the directions and information given in these instructions
and in case of improper operation or unintended use, the manufacturer shall not accept
any warranty claims concerning any damage to the product. In these cases the liability
for consequential damage to any parts or persons is ruled out as well.
Legal notes
The graphs and texts of these instructions were carefully prepared. We cannot be held
liable for any errors and their potential consequences! Subject to technical modifications
to the product and to these instructions! These instructions include copyrighted
information. All rights reserved! The listed product or brand names are trademarks of the
respective owners.

Installation Instructions and Instructions for Use
Subject to technical modifications. – Date of Issue
September/2020
3
CE marking
The HELLA cassette awning PAN 7040 is in compliance with the declaration of
performance according to the Construction Products Regulation; if the unit is operated with
a motor drive it is additionally in compliance with the Machinery Directive and the Guideline
for Electromagnetic Compatibility; in case of proper use, the awning corresponds to the
basic requirements of the harmonised standard EN 13561. The respective declarations are
deposited with the manufacturers.
All awnings are suitable up to wind force 5 (7.5-10.4 m/s) according to Beaufort and
correspond to wind protection class 2 according to EN13561 upon delivery. Exceptions and
specifications regarding the wind resistance of the installed awning are given in the
respective product documentations. When installed, the awning only fulfils the
requirements of the given wind protection class according to DIN EN 13561 only if:
the awning is installed with the recommended type and number of brackets.
during installation the information and instructions given in these instructions as
well as the information and instructions of the manufacturers of the screws /
dowels have been observed,
the product is installed with the recommended type and number of fasteners /
screws.
No changes, rebuildings or extensions, with the exception of those described in these
instructions, are allowed with this product. The fixed CE-label expires with any change,
rebuilding or extension.
HELLA Sonnen- und Wetterschutztechnik GmbH
A-9913 Abfaltersbach, Nr. 125
17
LE-GGAM-01-001
EN 13561:2004+A1:2008
Cassette awning
PAN 7040
Exterior textile sun protection
Wind resistance: class 2
Installation Instructions and Instructions for Use
4 Subject to technical modifications. – Date of Issue
September/2020
Safety instructions
These installation instructions refer to prefabricated elements, that (1) for
100% are made from parts, which are defined by us, and (2) which are
made in manufacturing processes, which are defined by us too; in all other
cases we do not provide any guarantee!
The safety instructions as well as the appropriate instructions must be
read carefully before installation and use. In case of non-observance of
the directions and information given in these instructions and in case of
improper installation and operation or unintended use, the manufacturer
shall not accept any warranty claims concerning any damage to the
product. In these cases the liability for consequential damage to any parts
or persons is ruled out as well.
- Follow the described installation steps and pay attention to
recommendations and notes.
- Keep these instructions in a safe place.
- All installation and removal works, as well as maintenance and repair
works are only allowed to be carried out by authorised and qualified
specialist staff.
- If switching, automatic or radio control devices are used to operate the
units, the information given in the enclosed instructions of the
manufacturer must be observed.
- During operation do not put your hand into or touch movable parts.
- Ensure that clothing or body parts cannot get caught on the unit.
- Observe the regulations for prevention of accidents of the employer's
liability insurance association!
- Before operation check the unit for visible damage. If the unit is
damaged, it should not be used; please consult authorized specialist
staff immediately.
- Risk of injury and accident due to the weight of the product!
- Take safety measures against the danger of squashing, especially
when operating the unit with automatic devices.
- Place the operating switch within sight of the unit, but not near any of
the moving parts.
- Never let children play with the unit.
A sun protection device with electric drive cannot be retracted without
current. We therefore recommend the use of an emergency power
generating unit or a motor with an emergency crank handle, especially in
regions with frequent power failures.
Danger of suffocation!
Ensure that the foil cannot get into the hands of children. Keep the foil in a
safe place.
Installation Instructions and Instructions for Use
Subject to technical modifications. – Date of Issue
September/2020
5
Safety instructions
Attention! Risk of injury or danger to life due to an electric shock!
- Set-up, examination, commissioning and error correction of the unit
must only be performed by authorised or trained expert staff (as per
VDE 0100).
- Switch off the current to the connecting lines when working at the unit.
There is danger to life! Take safety precautions against unintentional
switching on!
- Check the electrical wires regularly for damage. Do not use the unit if
any damage is found.
- Our electrically driven units are in accordance with the regulations for
power plants acc. to VDE 0100. We cannot guarantee for the
operational reliability of the unit with non-approved modifications.
- The enclosed installation instructions of the electrical devices supplied
must be observed.
Units with motor drive:
The drives used are operated with a voltage of AC 230V/50Hz. Please
check the power supply provided by your utility company before
connecting. Any other voltage can destroy the drives.
Danger of squashing
To avoid at the best the danger of squashing in the area of movable parts,
such as roller tube, cassette, folding arms, front rail etc., especially when
automatic devices are used or when the unit is for example operated
automatically by a wind controller or rain sensor, it is mandatory that the
awning is installed in a height of at least 2,5 m or above, measured from
the floor or a permanent access way.
Hereby it must be observed, that a distance of at least 0.40 m between
the front rail and a fixed object is ensured, if the front rail, due to the
inclination of the awning, goes below a height of 2.5 m, measured from
the floor or a permanent access way.
If such an installation is due to the local situation not possible , the client
has to take appropriate safety measures, such as a cover or placing the
operating switch (touch contact switch) within sight of the awning.
Installation Instructions and Instructions for Use
6 Subject to technical modifications. – Date of Issue
September/2020
Safety instructions
If it is necessary to lift the awning via ropes at a higher altitude, the awning
must
- be removed out of the packaging.
- be tied to the pull ropes in such a way, that a slipping out of the awning
is prevented,
- lifted evenly in a horizontal position.
The same applies for the removal of the awning.
It is not allowed that climbing aids are leaned against or fixed to the
awning. They must have a stable base and provide a firm support. Only
use climbing aids with an appropriate carrying capacity.
When working at higher heights, there is risk of falling. Please make sure
that suitable fall protection devices are used.
Awnings are only allowed to be used for the purpose specified in the
instructions for use. Changes, such as extensions or rebuildings, that are
not provided by the manufacturer, are only allowed to be carried out with
the manufacturer’s written approval.
Additional loadings such as objects that are sticked to the awning or cord
tensionings can damage the awning or lead to its crashing, and are
therefore not allowed.

Installation Instructions and Instructions for Use
Subject to technical modifications. – Date of Issue
September/2020
7
Safety instructions
Winter operation:
Snow or ice can destroy the unit.
The unit may only be operated, if no ice or snow is lying on the cover.
During this time automatic control devices must be switched to
manual operation.
To prevent damage, please retract your sun protection device with rain,
snowfall or wind.
If automatic control devices are used, adjust the wind controller
analogously to the installed wind resistance class of your sun protection
device.
Wind resistance class 0 = wind force <4 (Beaufort),
a performance not required or not measured (according to DIN 13561) or
a product, that does not comply with the requirements of the wind
resistance class 1.
Wind resistance class 1 = wind force 4 (Beaufort),
moderate breeze, moderate wind, moves twigs and thin branches, whirls
up dust and loose paper
Velocity 20 – 27 km/h = 5.5 – 7.4 m/s
Wind resistance class 2 = wind force 5 (Beaufort),
fresh breeze, fresh wind. Smaller deciduous trees start to sway, white
crests are formed on lakes.
Velocity 28 – 37 km/h = 7.5 – 10.4 m/s
Installation Instructions and Instructions for Use
8 Subject to technical modifications. – Date of Issue
September/2020
Designated use
Sun protection
Thermal protection
Sight screen
Anti-glare blind
Rain protection (only partly!)
The inclination of the awning in the drawn-out position must be at least 14° to
prevent water pockets when it is raining.
Also with a sufficient inclination, a complete denseness of the seams cannot be
guaranteed when it is raining!
Installation Instructions and Instructions for Use
Subject to technical modifications. – Date of Issue
September/2020
9
Servicing, maintenance and repair
With the purchase of your awning you have opted for a high-quality product. To enjoy your awning for
as long as possible, please observe the following information:
Notes to awning covers made of brand acrylic fibres
Brand acrylic fibres, as used for awnings, are materials of the highest quality for awnings. As they are
dope-dyed, these materials show the highest light- and colour-fastness. In addition, their resistance to
tearing and resistance to weather, rotting and environmental effects is unsurpassed. Furthermore, a
special textile finishing makes them dirt-, water-, oil- and grease resistant. The awning cover is heavily
tested. At the weaving plant, at the awning manufacturer and during awning fabrication. As with other
covers, differences in the surface uniformity can also occur with the awning cover. When viewing from
the top or seeing through, you will perhaps find small knots, spots of colour, irregular runs of threads
or minimal differences and displacements in the design and rapport, as well as differences in the
colour. Please note, that the awning will cause a different colour effect in sunlight and in shade.
Naturally, the optical colour perception depends on the composition and the intensity of the emerging
light. With increasing depth of colour, more light will be absorbed and less will be reflected. Therefore
dark coloured covers let through a small amount of light, while light colours let a lot of light through.
Due to the part-absorption, the composition of the light shining through will be modified, which results
in other colour perceptions.
Due to the coloured pigments embedded in the cover and the impregnation, shadings caused
by crinkles or crumple folds can appear, that, especially with light colours, become visible as
strips of shade.
The function, strength or density of the cover will not be reduced by that. Minor differences in colours
between the different cover strips or differences in colours with regard to the collection of samples
cannot be ruled out. The fabrication of several strips also with varying widths depends on the overall
width of the awning.
Ripples in the cover and wrinkling at the seams can arise, because the cover is double rolled up at the
seams.
The highest strain is on the seams of the cover. When rolling up the cover, the seams and hems lie on
top of each other, intensifying the strain. Hems and seams will be pressed flat, increasing in length. As
a result, the lateral seams of the cover can hang down slightly.
Sagging as a result of the own weight of the cover is possible. These specified phenomenons are not
faults in the awning cover, which have been overseen in the testing; they are unavoidable due to
technical, material and physical regularities. They therefore do not entitle the customer to any refusal
or reduction of the purchase price.
Correspondingly, the guidelines for the assessment of ready-made awning covers, summarized by the
German Federal Association "Manufacture of technical textile registered association" (Bundesverband
Konfektion Technischer Textilien e. V.), are also an integral part of our conditions of sale and delivery.
Installation Instructions and Instructions for Use
10 Subject to technical modifications. – Date of Issue
September/2020
Servicing, maintenance and repair
Cleaning
Cleaning
As a sun protection device fixed outside, the unit can get dirty in the
course of time. This will not reduce the usability of your unit. The
powder-coated parts of your unit will remain presentable for longer, if
they are cleaned regularly with a soft woollen cloth.
Do not use solvents, alcohol (rubbing alcohol) or scouring cleansing
agents!
Leaves or other foreign material lying on the awning cover and in the
awning cassette must be removed immediately. There is danger of
damage or crashing to the awning.
Preventive measures
If you have to draw in the cover in a wet condition, please draw it out for
drying when the next opportunity arises, to prevent marks caused by
mould or mildew.

Installation Instructions and Instructions for Use
Subject to technical modifications. – Date of Issue
September/2020
11
Servicing, maintenance and repair
Maintenance
Maintenance
All inspection and maintenance works must be carried out by a
specialised company from HELLA or a HELLA partner. Regularly check
the electrical wires of motor driven units for damage. Check the
mechanical parts of your unit for visible damage. After exceptional
events such as storm, hail, sleet, maloperation or the like, the unit must
be checked for noticeable damage prior to operating it. If the unit is
damaged, it must not be used; consult authorized specialist staff
immediately. It is recommended to have the unit maintained by
specialist staff on an annual basis. This way wear is detected at an
early stage and damage to the unit is prevented.
To perform the above mentioned inspection of all mechanical parts, the
inspection cover must be removed by loosening the fixing screws on the
end caps (see Chapter “Awning Installation” in reverse order).
- Inspection of all screw fixing connections for correct fit (Coupling and
fixing screws - clamping element)
- Inspection of the position of the arm bearing and/or the clamping
element on the bracket
- Inspection of the bracket fixing for a correct fit (the bracket has to
adhere to the mounting base without a gap)!
Repair works
Repair works
Improper repair works may cause both risk of injury to persons or
damage to the units. All repair works must be carried out by a
specialised company from HELLA or a HELLA partner. Use original
HELLA spare parts only.
Installation Instructions and Instructions for Use
12 Subject to technical modifications. – Date of Issue
September/2020
Operating guidelines
Motor drive
The awning can be extended
or retracted by activating a
switch, a hand-held radio
transmitter or an automatic
device.
The end points of the drive
are adjusted ex works.
Please observe the enclosed
instructions of the
manufacturer of the drive, if
any modification is required.
Lighting
By activating a radio transmitter or an automatic device the lighting is
switched on or off or dimmed. You will find detailed information in the
enclosed instructions of the manufacturer.
Hand-held radio transmitter with scroll wheel
Setting the scroll wheel function with hand-held radio transmitter “Somfy
Situo 5 Variation A/M io”:
- Open the rear housing cover
- Set the selector switch for the operating mode “E” to position 2
In this way the scroll wheel reacts to the LED lighting and heating. You will
find detailed information in the enclosed instructions of the manufacturer.
2
E
Installation Instructions and Instructions for Use
Subject to technical modifications. – Date of Issue
September/2020
13
Before installation
Check the product immediately for possible shipping damage and for
compliance with the delivery receipt.
If parts are missing or damaged, please consult your supplier immediately.
Check the mounting base and ensure that the mounting material to be
used complies with the given conditions to guarantee proper installation. In
case of doubt, please seek advice from a specialist enterprise for fixing
techniques.
The packaging cardboard box should not be exposed to humidity. To
protect it from rain during transport, it should be covered by a foil.
Carry larger units by two persons. Transport and store the units carefully
to prevent injury of persons and damage to the product.
Remove the packaging material carefully. When using a knife, be careful
not to damage the packaging content and to avoid cuts!
Dispose of the packaging material via recycling.
Caution!
A wrong installation can endanger the user seriously. Please strictly
observe the installation instructions. Close off the place of installation.
When working at higher heights, there is risk of falling. Suitable ascent
supports, scaffoldings and fall protection devices are to be used. Please
make sure that the ascent supports stand solidly and provide a firm grip.
Installation Instructions and Instructions for Use
14 Subject to technical modifications. – Date of Issue
September/2020
Overview Cassette awning PAN 7040
Legend
End cap
Front rail
Folding arm
Bracket
Tilting arm bearing
Cassette profile
Entry assistance (as required)
The LED control unit (according to the design)
is stowed in the profiled pipe 35x35 mm (between wall and cassette profile)
1
2
3
4
6
8
7
5

Installation Instructions and Instructions for Use
Subject to technical modifications. – Date of Issue
September/2020
15
Overview tensioning bracket types
Legend
Wall bracket type B (Art. no. 03650502)
Wall bracket type D (Art. no. 03650503)
Wall bracket type I (Art. no. 03650505)
Attention!
For the wall bracket type B and type D, the upper and lower holes must be
used for installation. The middle holes remain free.
123
Installation Instructions and Instructions for Use
16 Subject to technical modifications. – Date of Issue
September/2020
Wall bracket installation
You specified the number, form and type of brackets on purchasing the awning in
accordance with the size, the mounting base, the screw pull-out forces, the mounting
material and the wind resistance classes. Recommendations can be found in our awnings
price list and the product-related calculation tables.
Before starting the installation, please check whether the details you gave
in your order concerning the mounting base comply with the given
mounting base. In case of doubt, please obtain information from a
specialist shop or a structural engineer.
If there are any discrepancies that could jeopardise the safety, the
installation must not be carried out. The wind class given may need to be
reduced.
Mark the position of the brackets (2) correspondingly:
- Determine the position for the holes of the fastening screws
(measure, adjust, mark).
- The brackets must not protrude over the awning (see next page).
- Drill holes, align and affix brackets.
Please observe the maximum allowable offset (± cm).
- Check the alignment of the brackets by means of a level or a plumb
line. The brackets must be on the same level both horizontally and
vertically.
Irregularities of the mounting base must be compensated accordingly in
order to install the cassette free of tension.
- Observe the torque indications of the anchor manufacturer when
tightening the screws. Please note, that the bore hole geometry is
decisive for the load-bearing capacity of an anchor.
- All elongated holes defined in the bracket must be used for fastening.
Legend
Distance between the
tensioning brackets
Wall bracket type B
1
2
Installation Instructions and Instructions for Use
Subject to technical modifications. – Date of Issue
September/2020
17
Wall bracket installation
Check the mounting base and determine the appropriate mounting
material taking into account the mounting base and the fixing devices.
Information on the pull-out forces can be found in the documents in force.
Fix the brackets to the mounting base in accordance with the working
guidelines.
The brackets may not protrude over the awning. The minimum distance (5)
from the complete width to the outer edge of the bracket is 60 mm.
Therefore the wall bracket type B is installed off centre up to a B/C
dimension of 150 mm. For the wall bracket type D, this applies to a B/C
dimension of 300 mm.
Please note: For models with an emergency hand crank, it may also be
necessary to mount the console out of the way for larger B / C dimensions.
Check the position before mounting on its drive side!
Legend
Arm bearing
Wall bracket type D
Distance between the tensioning brackets
Complete width
Minimum distance of 60 mm
for NHK 100 mm (on the drive side)
1
23
4
5
Installation Instructions and Instructions for Use
18 Subject to technical modifications. – Date of Issue
September/2020
Wall bracket installation
By means of the adjusting washers irregularities of the wall can be
compensated.
By turning the adjusting washer (5) the bracket (1) can be aligned on the
wall. The adjusting washers must be adjusted prior to attaching and
tightening the bracket.
Legend
Bracket
Plain washer
Nut
Fixing material
Adjusting disc
Adjusting discs are only delivered in conjunction with assembly set 2.
Note!
The adjusting washer must not be used in combination with an anchor bolt
(expansion anchor e.g. FAZ II).
1
2
3
4
5
1
5

Installation Instructions and Instructions for Use
Subject to technical modifications. – Date of Issue
September/2020
19
Installation on concrete
Installation of the anchor bolts as per
approval ETA-05/0069:
- Drilled hole preparation ø12 mm
Installation of the attachment:
- Tightening torque as per ETA-
05/0069
Legend
Concrete
Installation set 1; anchor bolt FAZ II M12
Bracket
Minimum anchoring depth - 70 mm
12
3
4
Installation Instructions and Instructions for Use
20 Subject to technical modifications. – Date of Issue
September/2020
Installation on concrete up to 60 mm ETICS
Installation of the anchor rod as per
approval ETA-12/0258:
- Drilled hole preparation ø14 mm
- Observe the anchoring depth and
the minimum edge distance!
- Drilled hole cleaning
- Fill drilled hole with mortar FIS SB
- Slide the anchoring element into
the drilled hole
- Wait for the curing time
Installation of the attachment:
- Cut free lock nut in the ETICS
- Align lock nuts
(1 mm before the plaster level) and
then seal the expansion joint
- Cut the threaded rod to the correct
length
- Screw down the bracket
Legend
Concrete Thickness of the non-bearing layer
<60 mm
Installation set 8; anchor rod M12 Anchoring depth 140 mm = drilled
hole depth
ETICS Lock nut + washer
Bracket
123
4
5
6
7
Installation Instructions and Instructions for Use
Subject to technical modifications. – Date of Issue
September/2020
21
Installation on concrete 60-200 mm ETICS
Installation of the anchor rod as per
approval ETA-02/0024:
- Drilled hole preparation ø18 mm
- Observe the anchoring depth and
the minimum edge distance!
- Drilled hole cleaning
- Fill drilled hole with mortar FIS V
- Slide the anchoring element into
the drilled hole
- Wait for the curing time
Installation of the Thermax as per
approval Z-21.8-1837:
- Mill open the thermal insulation
prior to injection
- Sealing of the expansion joint
Installation of the attachment:
- Tightening torque as per Z-21.8-
1837
- Sealing of the free elongated hole
parts
Legend
Concrete Bracket
Installation set 3; Thermax 16/170
M12 Thickness of the non-bearing layer up to 200 mm
ETICS Anchoring depth 140 mm = drilled
hole depth
Depending on the thickness of the non-bearing layer, different brackets
must be used (60-170 mm; 170-200 mm).
1
23
4
5
6
Installation Instructions and Instructions for Use
22 Subject to technical modifications. – Date of Issue
September/2020
Installation on brickwork
Installation of the anchor rod as per
approval ETA-10/0383:
Depending on the type of stone, the
injection anchor sleeve must be used!
- Drilled hole preparation
ø12 mm without sleeve
ø16 mm with sleeve (16x130)
- Drilled hole cleaning
- Fill drilled hole (anchor sleeve) with
mortar FIS V
- Slide the anchoring element into
the drilled hole
- Wait for the curing time
Installation of the attachment:
- Tightening torque as per ETA-
10/0383
Legend
Brickwork
Installation set 2; anchor rod M10
Bracket
Anchoring depth 130 mm
drilled hole depth
1
2
3
4

Installation Instructions and Instructions for Use
Subject to technical modifications. – Date of Issue
September/2020
23
Installation on brickwork 60-170 mm ETICS
Installation of the anchor rod as per
approval ETA-10/0383:
Depending on the type of stone, the
injection anchor sleeve must be used!
- Drilled hole preparation
ø18 mm without sleeve
ø20 mm with sleeve (20x200)
- Drilled hole cleaning
- Fill drilled hole (anchor sleeve) with
mortar FIS V
- Slide the anchoring element into
the drilled hole
- Wait for the curing time
Installation of the Thermax as per
approval Z-21.8-1837:
- Mill open the thermal insulation
prior to injection
- Sealing of the expansion joint
Installation of the attachment:
- Tightening torque as per Z-21.8-
1837
- Sealing of the free elongated hole
parts
Legend
Brickwork Bracket
Installation set 3; Thermax 16/170
M12 Thickness of the non-bearing layer up to 170 mm
ETICS Anchoring depth 200 mm = drilled
hole depth
1
23
4
5
6
Installation Instructions and Instructions for Use
24 Subject to technical modifications. – Date of Issue
September/2020
Installation on wood
Installation of the attachment:
- Drilled hole preparation ø9 mm
- Secure bracket with wood screw
and washer
Legend
Wood
Installation set 5; wood screw ø12x120
Bracket
Drilled hole depth 125 mm
No wind protection class can be given with installation on wood due to the
variance of the building material.
12
3
4
Installation Instructions and Instructions for Use
Subject to technical modifications. – Date of Issue
September/2020
25
Installation on wood 60-170 mm ETICS
Installation of the anchor rods:
- Drilled hole preparation ø14 mm
- Observe the anchoring depth and
the minimum edge distance of 100
mm!
- Drilled hole cleaning
- Lubricate threaded rod
- Screw threaded rod into the wood
Installation of the Thermax following
approval Z-21.8-1837:
- Milling open the thermal insulation
- Sealing of the expansion joint
Installation of the attachment:
- Sealing of the free elongated hole
parts
Legend
Wood Bracket
Installation set 3; Thermax 16/170
M12 Thickness of the non-bearing layer up to 170 mm
ETICS Anchoring depth 140 mm = drilled
hole depth
Required wood quality is C24, P30, GL24, F40/30 or equivalent with a
ZRRGPRLVWXUHRI
23
4
5
6
1
Installation Instructions and Instructions for Use
26 Subject to technical modifications. – Date of Issue
September/2020
Installation on concrete ceiling face, installation set
10
Register constructional situation:
- Thickness of the concrete ceiling
- Determination of the theoretical
position of the concrete ceiling
(consider differences is in the
ground)
- Determination of the non-bearing
layer ETICS (adhesive, insulation,
plaster)
Legend
Brickwork
Concrete ceiling
ETICS
Ceiling position
Thickness of the non-bearing layer
Exclude the shape of the wooden
spacer under consideration of the
edge distances
The wooden spacers should rigidly be
seated in the insulation.
Using a "multi-cutter" tool is
recommended for cutting out the
insulation.
The two lower drilled holes of the bracket should be preferred for
installation. The third drilled hole serves for refitting potential errors (e.g.
wrong assessment of the constructional situation or position of the
concrete ceiling).
≥ 180
1
2
3
4
5
4

Installation Instructions and Instructions for Use
Subject to technical modifications. – Date of Issue
September/2020
27
Installation on concrete ceiling face, installation set
10
Installation of the anchor rod as per
approval ETA-12/0258:
- Drilled hole preparation
- Observe the anchoring depth and
the minimum edge distance!
- Drilled hole cleaning
- Fill drilled hole with mortar
- Slide the anchoring element into
the drilled hole
- Wait for the curing time
Legend
Anchor rod FIS A
Insert wooden spacers and
completely seal the last wooden
spacer towards the ETICS outer
surface.
(Fischer multi-adhesive and sealant)
The 5 mm spacers must not be used
as the last spacer. Then the anchor
rods can be cut to length.
Legend
Wood distances
Last wooden spacer
Sealing joint all around
The last wooden spacer must always protrude 2-5 mm from the WDSV. A
5 mm thick wooden spacer per installation set is included as a reserve.
≥ 140
≥ 55
≥ 55
1
1
2
3
Installation Instructions and Instructions for Use
28 Subject to technical modifications. – Date of Issue
September/2020
Installation on concrete ceiling face, installation set
10
Affix to stripes bitumen band on the
back of the wall bracket type I:
Affix it in a way that all holes are
completely covered.
Legend
Wall bracket type I
Bitumen band
Two wooden spacers (3) are in particular for the wall bracket type I. These
compensate the webs on the back of the bracket.
Legend
Wall bracket type I
Bitumen band
Wood distance
1
2
1
2
3
Installation Instructions and Instructions for Use
Subject to technical modifications. – Date of Issue
September/2020
29
Installation on concrete ceiling face, installation set
10
Fixing of the bracket:
Attach the wall bracket type I; while
doing so, push the anchor rod through
the bitumen band. Position washer
and nut and tighten them. The bracket
must be sealed all around again by
means of a joint between ETICS
surface and bracket (Fischer multi-
adhesive and sealant).
Legend
Wall bracket type I
Bitumen band
Sealing joint all around
The sealing joints are maintenance joints that must be checked and
maintained at regular intervals in order to prevent consequential damage.
Further installation situations, installation set 10
Constructional situation pressure-resistant
installation on concrete
With this application, the wall bracket type I must be
ordered and installed in combination with the mounting
set 2.
3
1
Installation Instructions and Instructions for Use
30 Subject to technical modifications. – Date of Issue
September/2020
Installation of the awning
Swivel the awning, as shown, into the brackets so that both noses of the
cassette or the arm bearing engages in the bracket.
Note!
Check again whether the brackets are positioned on the arm bearings. If
the arm bearing position does not coincide with the bracket position, the
static load bearing capacity is not available.
Maximum offset between arm bearing and bracket is limited by tension
pins in the brackets. The clamping part must not be clamped on the
clamping pins!
For the above mentioned swivelling in, a minimum clearance of 15 mm
between the upper side of the box and the ceiling (4) is required in the
following situation.
Legend
Bracket
Arm bearing
Minimum clearance 15
mm
Ceiling
Cassette
1
2
3
4
5

Installation Instructions and Instructions for Use
Subject to technical modifications. – Date of Issue
September/2020
31
Installation of the awning
Screw the clamping piece (1) into the arm bearing (3) from the bottom.
After tightening the two fastening screws (2) the arm bearing (3) is firmly
connected to the bracket (6). The fastening screws must be tightened
reciprocally with 8Nm.
Legend
Clamping piece Arm bearing Bracket
Fastening screw DIN
912 M6x20 with
precote 30
View from the bottom Clamping pin
Allen key A/F 5
The articulated arms are under high mechanical stress. The cover
prevents a discharge of this potential energy.
There is danger to life.
Note!
It is not allowed to extend the awning before the fastening screw (2) has
been tightened. There is a high risk of injury and danger to life!
123
4
6
5
7
Installation Instructions and Instructions for Use
32 Subject to technical modifications. – Date of Issue
September/2020
Installation of the awning
Finally clip the inspection cover (1) into the statics profile (2) from the
bottom.
In addition, the inspection cover (1) must be secured on both ends by
means of the fastening screw (4).
Legend
Inspection cover
Statics profile bottom
Detail section view
Fastening screw pan-
head tapping screw
3.9x25 AW20
End cap
1
23
1
4
5
Installation Instructions and Instructions for Use
Subject to technical modifications. – Date of Issue
September/2020
33
Installation of the awning
Installation in recess
Legend
Ordering width
50 50
1
Installation Instructions and Instructions for Use
34 Subject to technical modifications. – Date of Issue
September/2020
Awning installation modular
With the modular delivery of the PAN 7040 awning, this is delivered in two assemblies incl.
mounting material.
Modular separation
Legend
Upper modular group
Lower modular group
Brackets and mounting
material
Swivel the lower modular assembly, as shown, in the bracket so that the
nose of the arm bearing engages in the bracket.
Legend
Wall bracket
Arm bearing
1
2
3
1
2

Installation Instructions and Instructions for Use
Subject to technical modifications. – Date of Issue
September/2020
35
Awning installation modular
Note!
Check again whether the brackets are positioned on the arm bearings. If
the arm bearing position does not coincide with the bracket position, the
static load bearing capacity is not available.
Maximum offset between arm bearing and bracket is limited by tension
pins in the brackets. The clamping part must not be clamped on the
clamping pins!
Screw the clamping piece (1) into the arm bearing (3) from the bottom.
After tightening the two fastening screws (2) the arm bearing (3) is firmly
connected to the bracket (6). The fastening screws must be tightened
reciprocally with 8Nm.
Legend
Clamping piece Arm bearing Bracket
Fastening screw DIN
912 M6x20 with
precote 30
View from the bottom Clamping pin
Allen key A/F 5
1
5
6
4
23
7
Installation Instructions and Instructions for Use
36 Subject to technical modifications. – Date of Issue
September/2020
Awning installation modular
In order to facilitate the following steps, the arm sleeves (2) on the folding
arms (1) must be slightly pulled towards the middle. This way the front rail
is slightly moved towards the front.
Legend
Folding arms
Arm sleeves
The articulated arms are under high mechanical stress. With the lower
modular group they are secured by means of arm sleeves. When
removing the sleeves this potential energy discharges. There is a danger
to life.
Note!
The arm sleeves must not be removed prematurely under any
circumstances! The following assembly order must be observed. There is
a high risk of injury and danger to life!
1
2
Installation Instructions and Instructions for Use
Subject to technical modifications. – Date of Issue
September/2020
37
Awning installation modular
Suspend the upper modular assembly, as shown, in the bracket. A part of
the profiles of both assemblies engage with each other (see illustration on
the following page).
The upper and lower modular assembly must line up precisely after
suspension.
Legend
Upper modular assembly
Bracket
1
2
Installation Instructions and Instructions for Use
38 Subject to technical modifications. – Date of Issue
September/2020
Awning installation modular
Check the joint of the upper and lower modular assembly as per detail (3)
again.
Legend
Coupling screw DIN 912 M6x120
Allen key A/F 5
Detail: Joint of the upper / lower modular assembly
Screw channel
Insert the coupling screws, as shown, into the screw channel (4) of the
upper modular assembly and screw them in.
The clamping screws must be tightened by hand!
Attention!
If the clamping screw is overtightened, the screw channel will be
damaged. After that, the feature cannot be used anymore.
1
2
3
4

Installation Instructions and Instructions for Use
Subject to technical modifications. – Date of Issue
September/2020
39
Awning installation modular
The coupling screws must be inserted at the relevant slot in the statics
profile (2). The coupling screws are provided in the correct quantity.
This installation step connects the lower modular assembly with the upper
one.
Legend
Coupling screw DIN 912 M6x120
Slot in the statics profile
Upper modular assembly
Allen key A/F 5
Note!
With design with LED lighting it must be ensured that no cables are
damaged when inserting the coupling screw (1).
1
3
2
4
Installation Instructions and Instructions for Use
40 Subject to technical modifications. – Date of Issue
September/2020
Awning installation modular
Screw the upper modular assembly (3) with 2 pan head self-tapping
screws (1) on the sides on both ends together with the lower part of the
static profile (2).
Legend
Pan head self-tapping screw DIN 7981C 3.9x25 AW20
Statics profile bottom
Upper modular assembly
1
2
3
Installation Instructions and Instructions for Use
Subject to technical modifications. – Date of Issue
September/2020
41
Awning installation modular
Slide the cable profile (2) in the first step, as shown, into the profile profile
(1).
Finally, in the second step, clamp in the inlet guides (3). Then screw as
described on the following page.
Legend
Front rail
Keder profile
Running-in aid
1
2
3
1.
2.
3.
Installation Instructions and Instructions for Use
42 Subject to technical modifications. – Date of Issue
September/2020
Awning installation modular
Fasten the fastening screws (3) to the failure profile (1) to secure the seal
profile (2) with the inlet guide (4). Position these at each cloth seam - see
the view from above (7).
Legend
Front rail
Keder profile
Fastening screw DIN 912
M6x12
Running-in aid
Allen key A/F 5
Cover
View from the top
5
1
23
4
1
6
4
7

Installation Instructions and Instructions for Use
Subject to technical modifications. – Date of Issue
September/2020
43
Awning installation modular
Tension the cover by slightly retracting the awning. Then slip down and
remove the arm sleeves from the folding arm towards the middle.
Note!
The arm sleeves must not be removed prematurely under any
circumstances! There is a high risk of accidents and danger to life!
Check again all installation steps performed. Both the arm bearing and the
seal profile must be screwed down correctly prior to removing the arm
sleeves.
Slide the slot nut (2) with the fillister head screws (3) in the depicted
grooves of the front rail (4). Then attach the end cap (1). Then tighten the
fillister head screws on the end cap.
Legend
End cap
Slot nut
Cylinder head bolt
Front rail
1
2
3
Installation Instructions and Instructions for Use
44 Subject to technical modifications. – Date of Issue
September/2020
Awning installation modular
Attach the end cap (1) to the end plate (2). Press until the snap-fit
assembly snaps into place. The end cap (1) should then be flush with the
cassette and cover the end plate (2).
Legend
End cap
End plate
1
2
Installation Instructions and Instructions for Use
Subject to technical modifications. – Date of Issue
September/2020
45
Awning installation modular
Finally clip the inspection cover (1) into the statics profile (2) from the
bottom.
In addition, the inspection cover (1) must be secured on both ends by
means of the fastening screw (4).
Legend
Inspection cover
Statics profile bottom
Detail section view
Fastening screw pan-
head tapping screw
3.9x25 AW20
End cap
1
23
1
4
5
Installation Instructions and Instructions for Use
46 Subject to technical modifications. – Date of Issue
September/2020
Adjusting the awning
Inclination adjustment with standard arm bearing
To adjust the angle of inclination, the cassette awning PAN 7040 is equipped with an
adjusting mechanism, which enables an inclination from approx. 5° to 40°.
The angle of inclination and the horizontal position of the front rail are adjusted by the
factory.
If a modification is required, please proceed as described in the following:
Completely extend the awning.
Put an Allen key 6 mm (5) onto the adjusting spindle (4). The casing of the
awning raises or lowers by turning the key (see the figure on the following
page).
The respective arm can be adjusted easier if a second person slightly lifts
up the front rail (6).
Proceed analogously with the second adjusting mechanism. The awning
raises or lowers side by side.
Ensure that the angle of the folding arms to one another is not more than
5° during the adjustment procedure. Thus the adjustment procedure is to
be repeated several times on the left and right of the adjustment spindles
until the desired inclination is reached.
Never turn against greater resistance.
Check the correct adjustment on the front rail by means of a spirit level in
the extended condition.

Installation Instructions and Instructions for Use
Subject to technical modifications. – Date of Issue
September/2020
47
Adjusting the awning
Inclination adjustment with standard arm bearing
Legend
Wall bracket Adjusting spindle
Awning casing Allen key A/F 6
Tilting arm bearing Support at the front rail
6
2
1
34
5
Installation Instructions and Instructions for Use
48 Subject to technical modifications. – Date of Issue
September/2020
Adjusting the awning
Arm adjustment
Ex works your awning is optimally adjusted. To ensure a correct closing of the awning, the
folding arms (1) should be in a parallel position to the front rail (2). The arm bearing bolt is
mounted in an eccentric bush (6). You can adjust the folding arms at any time as follows:
In order to correct the angle, you must open the fastening screw for the
eccentric bush (4) by means of an Allen key 2.5 mm (5) first. In order to
access the threaded pin, you must extend the awning (see illustration on
the next page).
Then retract the awning to approx. 0.5 m and correct the position of the
arm by turning the eccentric bush (6) by means of an Allen key 8 mm (7).
Please note: The position mark (9) of the eccentric bush must be within
the indicated adjustment range (10). Otherwise the parallelism of the arm
to the casing can be adjusted, however, the awning will still extend askew.
The arm should be parallel to the casing of the awning! For facilitated
adjustment, the arm can be supported by hand (8).
Check the adjustment of the inclination and, if necessary, repeat the
described procedure until the desired result has been reached.
Now the adjusting procedure of the arm bearing (3) regarding the arms is
finished. The adjusting procedure on the right side must be performed
analogously.
Please note: Finally re-tighten the fastening screws (4)!
Installation Instructions and Instructions for Use
Subject to technical modifications. – Date of Issue
September/2020
49
Adjusting the awning
Arm adjustment
Legend
Folding arm Allen key A/F 8
Front rail Lifting the folding arm
Tilting arm bearing Position mark of the eccentric bush
Fastening screw for eccentric bush Adjustment range (opposite side in
mirror image)
Allen key AF2.5 Casing awning
Eccentric bush for arm adjustment View from the bottom
min.
max.
6493
11
12
6
7
543
81
2
10
11
Installation Instructions and Instructions for Use
50 Subject to technical modifications. – Date of Issue
September/2020
Upper covering profile inspection
The awning allows the removal of the upper covering profile for inspection purposes (such
as cover exchange).
To this end, you must perform the following steps:
Loosen the fixing screws (23) on the inspection cover (1) and remove
them.
Legend
Inspection cover
Fastening screw
End cap
End plate
Remove the end caps (3) that have been clipped on the cassette.
After that, you must remove the three screws (4) on the sides, that hold
the upper covering profile in place. Remove the two front clamps (3) from
the end plate (see the Figure) as well. Extend the awning for approx. 300
mm. to be able to perform the following steps better.
1
2
3
3
4

Installation Instructions and Instructions for Use
Subject to technical modifications. – Date of Issue
September/2020
51
Upper covering profile inspection
Legend
Roof profile
End plate
Clamp
Fastening screw pan-
head tapping screw
3.9x25 AW20
Upper covering
bracket
Clip connection
Allen key A/F 6
The upper covering brackets (5) positioned at each cover seam provide an
additional connection between the upper covering profile (1) and the
cassette. The clip connection (6) should be opened by means of a lever
movement. Recommended tool: Allen key A/F 6 (7).
1
2
4
3
1
5
6
7
Installation Instructions and Instructions for Use
52 Subject to technical modifications. – Date of Issue
September/2020
Upper covering profile inspection
The upper covering profile (1) can then be swivelled to the top and
removed. A small resistance from the cover supports (double latching
connection) will still be holding the upper covering profile tight in place.
The upper covering profile can be removed with little effort.
Legend
Upper covering profile
During an inspection (such as cover exchange) the parts under preload
and/or the folding arms must all be secured against unintentional
extension when dismounting the upper covering profile. There is a high
risk of accidents!
1
Installation Instructions and Instructions for Use
Subject to technical modifications. – Date of Issue
September/2020
53
Upper covering profile inspection
Remount the upper covering profile after the inspection in reverse order:
- Insert the upper covering profile back in
- Press the upper covering profile in the upper covering bracket until you
hear a click (2)
- Press it further in the bracket (3) until you hear a second click
- Screw the profile again on the sides and put the clamps back over it
- Mounting the end caps and the inspection cover
Legend
Upper covering profile
Pres further down until you
hear the last click
Press the profile a second
time until the clip connection
snaps into place
2
1
3
Installation Instructions and Instructions for Use
54 Subject to technical modifications. – Date of Issue
September/2020
Electric commissioning and overview table power
This general overview table shows which awning designs are possible with an electric
control.
Possible types of operation
Somfy
cord-bound
Somfy radio io ONYX
A
wning drive yes yes yes
LED lighting no yes yes

Installation Instructions and Instructions for Use
Subject to technical modifications. – Date of Issue
September/2020
55
Electric commissioning and overview table power
Technical data of the awning
Connection for all cables: 220-240V / 50-60Hz
Overview powers [W]
Installation Instructions and Instructions for Use
56 Subject to technical modifications. – Date of Issue
September/2020
Activation guidelines for electric drives
The motors we use are drives with integrated planetary gear, brakes, limit
stops at the top and at the bottom, and thermo cut-off switches, also not
only a motor, but a complete drive system.
In some respect, the drives do NOT correspond to other household
electrical consumers. Please strictly observe the following notes and
safety instructions.
The construction, checking, commissioning and error-correcting of the
electrical system are only allowed to be carried out by an electrician (acc.
to VDE 0100). In case of improper connection, considerable danger can
arise for the user.
- Follow the wiring diagram precisely!
- We cannot accept responsibility for damage, that can result from
improper installation.
- Never simultaneously activate the drives with an UPWARDS and a
DOWNWARDS signal!
- Keep a break of approx. 0.5 seconds between the UPWARDS and
the DOWNWARDS command (is often neglected with Instabus EIB-
systems).
Radio interference suppression
The drives are provided with a radio interference suppression according to
the current VDE standards and EC Guidelines. If the drives are operated
with other devices, that include interferences, it is the fitter's duty - as part
of the obligation to suppress interference - to ensure that the entire unit
complies with the current regulations.
Operation in wet spaces
The drives are "splash-proof"; if they are operated in wet spaces, the VDE-
guidelines, inter alia VDE 0100/Parts 701, 702, the guidelines of the local
electric supply companies and of the TÜV must be observed and fulfilled.
Both the instructions and notes given in these instructions, as well
as the instructions and notes given in the respective enclosed
instructions of the manufacturers of the drive systems must be
observed.
Installation Instructions and Instructions for Use
Subject to technical modifications. – Date of Issue
September/2020
57
Wiring diagram for motors with switch operation
Drive system awning Legend
Drive system awning
Hirschmann connector
Junction box
Switch
Mains
Wiring diagram for motors with Somfy io
Drive system awning Legend
Radio drive awning
Hirschmann connector
Junction box
Mains
For more details concerning the electrical connections, powers, operating
instructions and programming, please refer to the enclosed documents of
the manufacturer or the HELLA installation instructions.
With the radio system Somfy io all receivers must be taught one after
another (order does not matter), i.e. do not connect several receivers to
the network at the same time as the radio system does not support a
simultaneous teaching process of multiple components.
M
1
3
1 N
2
3
PE
2
4
1
5
L1 NPE
3
1 N
2
3
PE
2
M
1
4
1
L1 NPE
Installation Instructions and Instructions for Use
58 Subject to technical modifications. – Date of Issue
September/2020
Wiring diagram for motors with ONYX.NODE
Drive system awning Legend
Drive system awning
Hirschmann connector
Junction box
Mains
Button
ONYX.NODE
For more details concerning the electrical connections, operating
instructions and programming, please refer to the enclosed documents
"ONYX".
It is essential that switches for the awning drive be electrically and
mechanically locked.
Wiring diagram for motors with
ONYX.CONNECTOR
Drive system awning Legend
Drive system awning
Hirschmann connector
Junction box
Mains
ONYX.CONNECTOR
For more details concerning the electrical connections, operating
instructions and programming, please refer to the enclosed documents
"ONYX".
It is essential that switches for the awning drive be electrically and
mechanically locked.
M
1
L1 N PE
3
1 N
2
3
PE
2
5
Local Motor
N
NNLL
Power
6
+
Typ YR 3x0,8
0,5
4
1
N
PE
L
PE
N
1
2
3
44
1
3
2
LN
PE
M
1
1
2
3
4
5

Installation Instructions and Instructions for Use
Subject to technical modifications. – Date of Issue
September/2020
59
Wiring diagram for motors with
ONYX.CONNECTOR
Legend
Junction box Motor
Adapter plug ONYX.CONNECTOR Lighting
Hirschmann connector
For more details concerning the electrical connections, operating
instructions and programming, please refer to the enclosed documents
"ONYX".
ONYX.CONNECTOR
22
33
11
44
Hirschmann
STAS3
PE
N
Hirschmann
STAK3
M
~
1,5mm²
ONYX.CONNECTOR
22
33
11
44
Hirschmann
STAS3
PE
N
Hirschmann
STAK3
N
L
PE
1,5mm²
1,5mm²
1
2
2
3
3
4
5
44
11
33
22
PE
N
L
Hirschmann
STAK3
Hirschmann
STAS3
3
N
L
PE
1,5mm²
1
44
11
33
22
PE
N
L
Hirschmann
STAK3
Hirschmann
STAS3
3
Installation Instructions and Instructions for Use
60 Subject to technical modifications. – Date of Issue
September/2020
Overview LED lighting with remote control
Legend
LED control unit*
Connecting cable 230V
Integrated LED lighting
Technical data
Light temperature 2700 K (warm-white)
Colour rendering index of the LED strips >90
Control LED Somfy io, ONYX®(dimmable)
Operating temperature (outside temperature) -20°C to +45°C
IP rating IP44
Cable 10 m with open end piece
* … The actuation of the LED lighting is possible with Somfy io or ONYX®. The individual
modules are described in the following.
2
1
3
Installation Instructions and Instructions for Use
Subject to technical modifications. – Date of Issue
September/2020
61
Replacing a folding arm with integrated LED
lighting
Schematic wiring diagram
3
7
7
8
8
89
9
10
11
56
48
8
1N
PE
3
2
L1 N PE
+-
+
-
+
-
+
-
+
-
LED
LED
LED
LED
LED
LED
1
2
34
56
230V AC
24V DC
7
8
9
8
810 11
. . . . . . . . .
. . . . . . . . .
Installation Instructions and Instructions for Use
62 Subject to technical modifications. – Date of Issue
September/2020
Replacing a folding arm with integrated LED
lighting
Schematic wiring diagram
Legend
Mains
Junction box
Hirschmann connector
Control module (Somfy io or
ONYX®)
Power supply unit
LED receiver (Somfy io or
ONYX®)
Connection point at the arm
bearing
Two-cord line connector
Connection point at the centre
hinge
LED in the upper arm
LED in the lower arm
Upper arm tube
Lower arm tube
98
13
8
13
12

Installation Instructions and Instructions for Use
Subject to technical modifications. – Date of Issue
September/2020
63
Replacing a folding arm with integrated LED
lighting
Control of the LED lighting with the control module ONYX®
The configuration, commissioning and operation of the LED lighting with the control module
ONYX®are described in more detail on the pages to follow.
Legend
Power supply unit
Control module ONYX ®
Connection point
1
2
3
Installation Instructions and Instructions for Use
64 Subject to technical modifications. – Date of Issue
September/2020
Technical data
LED control module for awning ONYX®
Input 200 – 240 VAC / 50-60 Hz
Output 24 VDC PWM
Power consumption in the standby mode 0.5 W
Maximum power consumption
(depends on the size of the awning)
90 W
IP rating IP 55
Permitted operating temperature range -20 °C to +55 °C
Radio frequency 868.3 MHz
Transmission power 12.6 mW
Installation type Already ex works mounted in the LED
awning from HELLA Sonnen- und
Wetterschutztechnik
Channels 1
Installation Instructions and Instructions for Use
Subject to technical modifications. – Date of Issue
September/2020
65
Configuration
Once the connection cable of the ONYX.LED is supplied with voltage, the
lighting of the awning switches on briefly and then is dimmed slowly. In
this way you can ascertain, if the awning lighting is connected correctly.
This process is no longer performed, when ONYX.LED is already
connected with a hand-held radio transmitter ONYX.CLICK or with
ONYX.CENTER.
Before configuring the ONYX.LED, download HELLA’s free app ONYX®
from the App store/Google Play to your smart phone.
Configuration ONYX.LED with ONYX.CLICK (without ONYX.CENTER)
Before you can use ONYX.LED in combination with the hand-held radio
transmitter ONYX.CLICK, ONYX. CLICK must be connected with the app
ONYX®. Once the hand-held radio transmitter is connected with the app,
the menu item "Configure devices” opens. You can now add a new
awning lighting ONYX.LED with "+". The camera opens. By tapping on
ޔ´ in the lower area of the screen, a window opens showing all available
devices. The overview displays ONYX.LED as "LED" . ONYX.LED is
connected with the hand-held radio transmitter via "Adaption to the
system”. Then follow the instructions on the screen. The configuration is
continued as described in the instructions for use for ONYX.CLICK.
Configuration of ONYX.LED with ONYX.CENTER
Before you can use ONYX.LED in combination with ONYX.CENTER,
ONYX. CENTER must at first be connected with the app ONYX®as
described in the instructions for use. Once ONYX.CENTER is set
completely, the "Configuration mode" is activated. You find it under
"Settings".
Under the menu item devices a new awning lighting ONYX.LED can now
be added with "+". The camera opens. By tapping on ޔ´ in the lower
area of the screen, a window opens showing all available devices. The
overview displays ONYX.LED as "LED" . ONYX.LED is connected with
the hand-held radio transmitter via "Adaption to the system”. Then
follow the instructions on the screen. The configuration is continued as
described in the instructions for use for ONYX.CENTER.
Installation Instructions and Instructions for Use
66 Subject to technical modifications. – Date of Issue
September/2020
Operation
Operation via the hand-held radio transmitter ONYX.CLICK
The lighting is switched on and off with the two pushbuttons “UP” and
“DOWN”. If one of the two pushbuttons is pressed longer, the lighting can
be dimmed. If this pushbutton is released, the current brightness of the
lighting is kept. The current brightness is reset after the switching on.
Groups with different shading and light control devices can be configured
freely at the hand-held radio transmitter ONYX.CLICK. All elements in one
group can be controlled together.
Per group configured one brightness value can be saved at the hand-held
radio transmitter ONYX.CLICK, so that it can easily be assessed again at
a later time.
Operation via the app ONYX®
The awning lighting switches on or off by tapping on the respective icon of
the lighting. The current brightness is reset after the switching on.
By swiping up or down over the respective icon of the lighting, the awning
lighting is dimmed up to the maximum/minimum brightness.
Whilst the awning lighting is dimmed, the desired brightness can be kept
by briefly tapping.

Installation Instructions and Instructions for Use
Subject to technical modifications. – Date of Issue
September/2020
67
Operating guidelines
Groups
In combination with ONYX.CENTER, groups with their different sun
protection devices/awning lightings can be configured freely in the ONYX®-
app. All units in one group can be controlled together.
Favourite position (heart symbol)
In the ONYX®-app up to six freely selectable brightness possibilities can
be saved per ONYX.LED, which you simply can use again at a later time.
Ideal use of the radio signal
In case of bad reception, the position of the
ONYX.CENTER/ONYX.CLICK must be changed.
Radio systems that send on the same frequency may cause interference
with reception.
It must be considered that the range of the radio signal is limited by
statutory regulations and structural measures.
Installation Instructions and Instructions for Use
68 Subject to technical modifications. – Date of Issue
September/2020
Fault removal
Problem Possible cause Troubleshooting
Lighting can not be
controlled in the
ONYX®-app (off-
line).
No mains voltage at
the awning
Check the mains voltage and establish it if
necessary.
Poor or no radio
reception.
Adverse position of
the
ONYX.CENTER or
ONYX.CLICK
Change the position of the antenna of the
ONYX.CENTER or re-position
ONYX.CENTER/ONYX.CLICK
Disposal
Dispose of the device in accordance with the current country-specific
regulations for electronic scrap (e.g. collecting points).
Installation Instructions and Instructions for Use
Subject to technical modifications. – Date of Issue
September/2020
69
Replacing a folding arm with integrated LED
lighting
Control of the LED lighting with the control module Somfy
Information about the commissioning and operation of the LED lighting are available in the
instructions for use “White LED Receiver io” from Somfy.
Legend
Power supply unit
Control module Somfy
Connection point
3
1
2
Installation Instructions and Instructions for Use
70 Subject to technical modifications. – Date of Issue
September/2020
Replacing a folding arm with integrated LED
lighting
The electrical works in the low-voltage range (230 V AC) may be carried
out by a qualified electrician only. This applies particularly to modification
works on the supply unit (230 V AC - input side). The entire LED System in
the extra-low-voltage range (24 V DC) is situated after the secondary
circuit of the supply unit. However, in the event of personal adjustments,
the manufacturer HELLA shall assume no liability or warranty.
During works on the LED circuit, all LED lighting must be switched off and
the entire power supply to the awning should be disconnected. To this
end, disconnect the power supply directly from the house! When removing
the awing, the parts that are under prestress (e.g. folding arms) must be
completely released from tension and protected against unintentional
extending before removal.

Installation Instructions and Instructions for Use
Subject to technical modifications. – Date of Issue
September/2020
71
Replacing a folding arm with integrated LED
lighting
Basic structure of the LED lighting with control module for Somfy io/ONYX®
Legend
LED folding arm Input lead 230 V
Control module Somfy io/ONYX®Wiring 24 V
Front rail LED strip
Two-cord line connector
1
3
1
2
4
4
5
6
4
7
Installation Instructions and Instructions for Use
72 Subject to technical modifications. – Date of Issue
September/2020
Replacing a folding arm with integrated LED
lighting
Exchange procedure
1. Removing the defective arm and installing the new one:
- Extend the awning for approx. 500 mm
- Secure the folding arms so that they can not fold out on their own because of their
internal spring mechanism. Attention: There is danger to life!
- Disconnect the awning from the mains. For this purpose, switch dead the power supply
for the whole house.
- Pull the 24 V power supply line (placed between folding arm and arm bearing) out of the
awning cassette until the two-cord line connector is within reach.
- Cut the line directly before and after the two-cord line connector.
- Remove the folding arm from the front rail.
- Drive out the joint bolt in the bearing from the bottom up. Slightly support the folding arm
when doing so.
- Now mount the new folding arm.
Legend
Folding arm
Two-cord line connector (Art. no.:
05510012)
Arm bearing
1
2
3
Installation Instructions and Instructions for Use
Subject to technical modifications. – Date of Issue
September/2020
73
Replacing a folding arm with integrated LED
lighting
Exchange procedure
2. Provide the electrical connection (24 V) between folding arm and LED control unit again.
After the installation of the new folding arm, the previously disconnected 24 V power supply
line between the folding arm and the LED control unit must be reconnected watertightly by
means of a two-cord line connector (art. no. 05510012).
For this purpose push both wires in one side of the two-cord line connector and connect
the connector with the help of water pump pliers on one side. Stripping of the wires is not
required.
Connecting the wires in the two-cord line connector:
- Red on Brown (positive terminal)
- Black on Blue (negative terminal)
Afterwards repeat this procedure for the 2nd side of the two-cord line connector.
Note:
Make sure, that both wires are shortened equally and flushly, are
placed correctly in the terminal and apply electrical contact.
1
2
3
Installation Instructions and Instructions for Use
74 Subject to technical modifications. – Date of Issue
September/2020
Replacing a folding arm with integrated LED
lighting
Exchange procedure
Stow the cable and the two-cord line connector in a loop-like manner in the awning
cassette. Stow the cable in the cassette and the arm bearing in such a way, that the
connection point does not get bent when retracting or extending the awning and does not
move.
Legend
Cable (coating stripped)
Wire negative terminal (not stripped)
Wire positive terminal (not stripped)
1
2
3

Installation Instructions and Instructions for Use
Subject to technical modifications. – Date of Issue
September/2020
75
Commissioning/functional check
Extend and retract the unit in and out completely. When extending the unit
for the first time, make sure no one is in the operating radius or standing
below the unit.
Make sure that during the later operation the units can be extended freely
and without blockings. Do not extend the unit, if objects or persons are in
the operating radius of the sun protection unit. Please observe the safety
instructions.
After the first extending check the mounting material and the construction
elements for strength.
Automatic control devices or switches, that are not in the operator's field of
vision, may not be used for test runs of motor driven units.
We recommend the use of a test cable for the provisional operation of the
motor.
Check all settings.
Check all screwed connections for tightness.
The awning is a sun protection device that is only allowed to be used for
the intended use. Wrong use can put the user in danger.
Additional loadings such as objects that are sticked to the awning or cord
tensionings can damage the awning or lead to its crashing, and are
therefore not allowed.
Clean the elements (see maintenance instructions).
Pass these instructions as well as possible instructions of the motor,
switch and control manufacturer on to the user.
Brief the user, whereupon you provide comprehensive information on the
safety and user instructions of the system.
Have the correct design of the system as well as the installation and
briefing with the safety information confirmed in writing (see handover
report).
Installation Instructions and Instructions for Use
76 Subject to technical modifications. – Date of Issue
September/2020
Removal and Disposal
With removal or disposing of the awing, the parts that are under prestress
(e.g. articulated arms, counter draw systems) must be completely released
from tension and protected against unintentional drawing-out before
removal.
For this, please contact a specialist enterprise.
Installation Instructions and Instructions for Use
Subject to technical modifications. – Date of Issue
September/2020
77
Handing over report (for the fitter)
Dear Customer,
We are glad that you have opted for a HELLA brand product. Our units are fabricated with
greatest care and many years of experience.
The instructions for use and the installation instructions have been handed over and must
be read before using the product.
An introduction has taken place.
The safety instructions were pointed out.
Your product
Cassette awning PAN 7040
was manufactured in accordance with EN 13561:2004+A1:2008
and was installed professionally and handed over
on the .................................................................................................................................... .
Sloping projection ...................................................................................................................
Width ......................................................................................................................................
Dealer
Name
Place
Postal code
Date
Name
Street
Customer
Place
House number
Signature
Signature
Date
First name
Installation Instructions and Instructions for Use
78 Subject to technical modifications. – Date of Issue
September/2020
Handing over report (for the user)
Dear Customer,
We are glad that you have opted for a HELLA brand product. Our units are fabricated with
greatest care and many years of experience.
The instructions for use and the installation instructions have been handed over and must
be read before using the product.
An introduction has taken place.
The safety instructions were pointed out.
Your product
Cassette awning PAN 7040
was manufactured in accordance with EN 13561:2004+A1:2008
and was installed professionally and handed over
on the .................................................................................................................................... .
Sloping projection ...................................................................................................................
Width ......................................................................................................................................
Dealer
Name
Place
Postal code
Date
Name
Street
Customer
Place
House number
Signature
Signature
Date
First name