UltraBeam Halogen
Halogen Worklamps
Mounting Instructions
Please retain for future reference
911-354-08 V02 © 2008 Hella Australia Pty Ltd
WARNING
Use only heat-resistant, silicone-insulated cables and connectors
inside the housing.
WIRING PROCEDURE
(
3) Tick as completed.
• ( ) Disconnect the earth cable from the vehicle battery.
• ( ) Connect a 3mm cable from the high beam terminal 56A of
the headlight dipper switch.
• ( ) Connect a 3mm cable from a fused active supply (vehicle
fuse box) to one side of the on/off control switch.
• ( ) From the remaining terminal of the on/off control switch
connect to terminal 86 of the relay.
• ( ) Using the 4mm cable connect terminal 30 of the relay via fuse
to a major active supply (starter solenoid, alternator or battery).
• ( ) Connect terminal 87 of the relay to both lights (globes) using
4mm cable and screw connector.
• ( ) Connect terminal 85 of the relay to the vehicle earth using
3mm cable.
• ( ) SEE NOTE. Connect the earth terminal on the globe holder
to the earth cable inside the lamps (where fitted) or run back to
the chassis earth or negative battery terminal.
• ( ) Thoroughly check all connections and wiring. Only then
re-connect earth cable to battery.
• ( ) Test and align lights, then finally tighten all mounting bolts.
MOUNTING
• After ascertaining desired position on front of vehicle,
allowing enough space for adjustment, ensure that
the lamps are fitted to rigid point of the vehicle. This
minimises vibration, transmission and possible adverse
effects on beam alignment and globe life.
• Drill a 11mm hole for the lamp mounting bolt. Tighten
bolts firmly. Use template.
• When mounting relay ensure cable between battery, relay
and lamps is kept as short as possible. Relay should be
protected from water, dust and heat and mounted with
the terminals pointing down.
• Take care of the correct lens position (“TOP” upwards,
“HELLA” visible, drain hole downwards).
NOTE
Use a separate earth cable for best results. The use of a Hella relay
is recommended.
Recommended Hella Relay Fused Unfused
3076 12Volt 3078 12Volt
3077 24Volt 3079 24Volt
Waterproof Relay HMWPR001 12 Volt
WHEN USING THE LAMP PLEASE NOTE
THE FOLLOWING:
• The lamp may not be operated in small enclosed spaces.
• The distance between the lens and any combustible materials
has to be at least 1m (40”).
• Avoid looking directly into the intensive light.
• Only touch the worklamp after it has cooled down.
• The lens may occasionally be cleaned.
• No aggressive or abrasive cleaners may be used.
• Beware! Do not wash the lens with liquid substances
while switched on or while the lens is still warm, as the lens
might crack!
• Hella shall be absolved from all responsibility for any
modifications performed on the luminaire.
• Use only certified original equipment for replacement purposes.
FIXING CENTRES TEMPLATE
(ACTUAL SIZE)
Ø 6.5mm
67.5mm
27mm
TECHNICAL DATA
Lamp Type H3 H9 H11
Rated Voltage 24V 12V 24V
Operating Voltage 24V 12V 24V
Input State (in steady state) 65W 5.4A 65W 5.4A 65W 5.4A
Mass 0.75kg 0.75kg 0.75kg
Exceeds Hella requirements Class 4 Class 4 Class 4
Protection Code IP6K7 IP6K7 IP6K7
