Hioki 3560 User manual

Instruction Manu
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AC mΩHiTESTE
R
June 2011 Revised edition 12 3560A981-12 11-06H

Contents
Introduction i
Inspection i
Safety Notes ii
Notes on Use iv
Chapter Summary v
Chapter 1 Overview 1
1.1 Product Overview 1
1.2 Features 2
1.3 Identification of Controls and Indicators 3
1.3.1 Fluorescent Character Display Tube 3
1.3.2 Front Panel 4
1.3.3 Rear Panel / Side Panel 6
Chapter 2 Specifications 7
2.1 General Specifications 7
2.2 Measurement Range 9
2.3 External Dimensions 10
Chapter 3 Preparing for Measurement 11
3.1 Mounting the Interface 11
3.2 Connecting the Power Cord 12
3.3 Connecting the Measurement Leads 13
3.4 Powering On/Off 14
3.5 Setting the Power Supply Frequency 15
3.6 Instrument Handle 16
Chapter 4 Measurement Procedure 17
4.1 Selecting the Measurement Mode 18
4.2 Setting the Measurement Range 19
4.3 Advanced Setting 20
4.3.1 Sampling Rate 20
4.3.2 Buzzer 20
4.3.3 Hold 21
4.3.4 Lead Line Break Check (Imperfect Contact Check)23

4.3.5 Voltage Limiter 24
4.3.6 Zero Clear 24
4.3.7 Key Lock 25
4.3.8 Local 25
4.4 Zero Adjust 26
4.5 Starting Measurement 28
Chapter 5 Comparator Function 31
5.1 Resistance Measurement Mode 32
5.2 Resistance and Voltage Measurement Mode 34
5.3 Selecting the AUTO/MANU Comparator Mode 36
5.4 Changing the Comparator Number 37
5.5 Switching On/Off the Comparator 38
5.6 Checking the Comparator Conditions (View) 39
5.6.1 View in Comparator of Resistance
Measurement Mode Setting 39
5.6.2 View in Comparator of Resistance and
Voltage Measurement Mode Setting 40
Chapter 6 External Control Terminal and External
Output Terminal 41
6.1 Terminals and Signals 42
6.2 Connection Method 44
6.3 Measurement by External Control Terminal and
External Output Terminal 45
6.3.1 External Control Terminal (Input Signal) 45
6.3.2 External Output Terminal (Output Signal) 46
6.3.3 Timing Chart 47
6.3.4 Internal Circuit Configuration (Input/Output) 51
Chapter 7 RS-232C Interface 53
7.1 Connection to Computer (RS-232C) 54
7.2 Operating Procedure (RS-232C) 55
7.2.1 Setting the RS-232C 55
7.2.2 Communication Methods by the RS-232C 55
7.2.3 Program Messages 56
7.2.4 Message Format 56
7.2.5 Headers 57
7.2.6 Data Formats 58
7.2.7 Delimiters 58

7.2.8 Separators 59
7.2.9 Abbreviation of Compound Commands 59
7.2.10 Output Buffer 60
7.2.11 Input Buffer 60
7.2.12 Status Byte Registers 60
7.2.13 Event Registers 61
7.3 Message Code Table 63
7.3.1 Common Command 63
7.3.2 Messages 64
7.4 Message Reference 66
7.4.1 Common Command Messages 67
7.4.2 Specific Command Messages 72
7.5 Initialize Item List 92
7.6 Notes on RS-232C Interface 93
7.7 Sample Program 94
7.7.1 To be prepared in Visual Basic 5.0/6.0 94
7.7.2 To be prepared in Visual Basic 2005 96
7.7.3 Creation Procedure(Visual Basic 2005) 96
7.7.4 Sample Programs (Visual Basic 2005) 98
Chapter 8 GP-IB Interface (Option) 101
8.1 Connection to Computer (GP-IB) 102
8.2 Operating Procedure (GP-IB) 103
8.2.1 Communication Methods by the GP-IB 103
8.2.2 Program Messages 103
8.2.3 Message Format 104
8.2.4 Headers 105
8.2.5 Data Formats 106
8.2.6 Delimiters 107
8.2.7 Separators 107
8.2.8 Abbreviation of Compound Commands 108
8.2.9 Output Queue 108
8.2.10 Input Buffer 108
8.2.11 Status Model 109
8.2.12 Status Byte Registers 110
8.2.13 Event Registers 111
8.2.14 GP-IB Command 113
8.3 Sample Program 114
8.4 Notes of the GP-IB 117

Chapter 9 Printer Interface (Option) 119
9.1 Outline 119
9.2 Connection with a General-purpose Centronics
Printer 119
9.3 Printing 121
Chapter 10Useful Information and Advanced
Measurement 123
10.1 AC Four-terminal Method 123
10.2 Synchronous Detection System 124
10.3 Configuration and Extension of the Measurement
Leads 125
10.4 Effect of Over-voltage 127
10.5 SOURCE/SENSE Line Break Check 128
10.6 IEC 512-2, JIS C 5402 and JIS C 5441 129
10.7 Example of Advanced Measurements 130
10.8 Calibration of the 3560 131
Chapter 11Maintenance and Service 133
11.1 Message Code Table 133
11.2 Cleaning 134
11.3 Troubleshooting 135
11.4 Options 136
11.4.1 9588 GP-IB INTERFACE 136
11.4.2 9589 PRINTER INTERFACE 136
11.4.3 9203 DIGITAL PRINTER 136
11.4.4 9287-10 CLIP TYPE LEAD (Option) 137
11.4.5 9452 CLIP TYPE LEAD 137
11.4.6 9453 FOUR TERMINAL LEAD 138
11.4.7 9455 PIN TYPE LEAD 138
11.4.8 9461 PIN TYPE LEAD 139
11.4.9 9467 LARGE CLIP TYPE LEAD 139
11.4.10 9454 ZERO ADJUSTMENT BOARD 139
11.4.11 9466 REMOTE CONTROL SWITCH 140

i
────────────────────────────────────────────────────
Introduction
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I
ntroduction
I
nspection
Thank you for purchasing the HIOKI "3560 AC mΩHiTESTER" To
obtain maximum performance from the instrument, please read this
manual first, and keep it handy for future reference.
When you receive the instrument, inspect it carefully to ensure that no
damage occurred during shipping. In particular, check the accessories,
panel switches, and connectors. If damage is evident, or if it fails to
operate according to the specifications, contact your dealer or Hioki
representative.
Accessories
9287-10 CLIP TYPE LEAD 1
Three-core power cord (L type) 1
Instruction manual 1
Basic instructions 1
Options
9455 PIN TYPE LEAD
9461 PIN TYPE LEAD
9465 PIN TYPE LEAD
9467 LARGE CLIP TYPE LEAD
9452 CLIP TYPE LEAD
9453 FOUR TERMINAL LEAD
9466 REMOTE CONTROL SWITCH
9454 ZERO ADJUSTMENT BOARD
9588 GP-IB INTERFACE
9151-02GP-IB CONNECTOR CABLE (2 m)
9151-04GP-IB CONNECTOR CABLE (4 m)
9589 PRINTER INTERFACE
9203 DIGITAL PRINTER
9425 CONNECTION CABLE (2-meter long for connecting to the 9425)
9233 RECORDING PAPER (Ten 10-meter rolls for the 9233)

ii
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Safety Notes
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WARNIN
G
This instrument is designed to comply with IEC 61010 Safety
Standards, and has been thoroughly tested for safety prior to
shipment. However, mishandling during use could result in injury or
death, as well as damage to the instrument. Be certain that you
understand the instructions and precautions in the manual before
use. We disclaim any responsibility for accidents or injuries not
resulting directly from instrument defects.
Safety symbols
･The symbol printed on the instrument indicates that the user
should refer to a corresponding topic in the manual (marked with
the symbol) before using the relevant function.
･In the manual, the symbol indicates particularly important
information that the user should read before using the instrument.
Indicates AC (Alternating Current).
Indicates DC (Direct Current).
Indicates the ON side of the power switch.
Indicates the OFF side of the power switch.
DANGE
R
Indicates that incorrect operation presents an extreme hazard that
could result in serious injury or death to the user.
WARNIN
G
Indicates that incorrect operation presents a significant hazard that
could result in serious injury or death to the user.
CAUTIO
N
Indicates that incorrect operation presents a possibility of injury to
the user or damage to the instrument.
NOTE Indicates advisory items related to performance or correct operation
of the instrument.
S
afety Notes
This manual contains information and warnings essential for safe
operation of the instrument and for maintaining it in safe operating
condition. Before using the instrument, be sure to carefully read the
following safety notes.
The following symbols in this manual indicate the relative importance of
cautions and warnings.

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Safety Notes
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Measurement categories
To ensure safe operation of measurement instruments, IEC 61010
establishes safety standards for various electrical environments,
categorized as CAT II to CAT IV, and called measurement categories.
CAT II : Primary electrical circuits in equipment connected to an AC
electrical outlet by a power cord (portable tools, household
applianceas, etc.)
CAT II covers directly measuring electrical outlet receptacles.
CAT III: Primary electrical circuits of heavy equipment (fixed
installations) connected directly to the distribution panel, and
feeders from the distribution panel to outlets.
CAT IV: The circuit from the service drop to the service entrance, and to
the power meter and primary overcurrent protection device
(distribution panel).
Using a measurement instrument in an environment designated with a
higher-numbered category than that for which the instrument is rated
could result in a severe accident, and must be carefully avoided.
We define measurement tolerances in terms of f.s. (full scale), rdg.
(reading) and dgt. (digit) values, with the following meanings:
f.s. (maximum display value or scale length)
The maximum displayable value or the full length of the scale.
This is usually the maximum value of the currently selected range.
rdg. (reading or displayed value)
The value currently being measured and indicated on the measuring
instrument.
dgt. (resolution)
The smallest displayable unit on a digital measuring instrument, i.e., the
input value that causes the digital display to show a "1".

iv
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Notes on Use
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DANGE
R
Be sure to ensure the floating state for a battery circuit (measured
object) with voltage exceeding 30 Vrms, 42.4 Vpeak, or 60 VDC.
Connecting the instrument to a circuit exceeding 30 Vrms, 42.4
Vpeak, or 60 VDC may lead to electric shock.
WARNIN
G
Connect SOURCE and SENSE (banana plug) in the proper manner.
For the correct procedure, refer to Section 3.3 "Connecting the
Measurement Leads ".
To avoid injury or damage to the instrument, do not attempt to
measure AC voltage, or DC voltage exceeding 60 V.
Do not allow the instrument to get wet, and do not take
measurements with wet hands. This may cause an electric shock.
Do not use the instrument where it may be exposed to corrosive or
combustible gases. The instrument may be damaged or cause an
explosion.
To avoid electric shock when measuring live lines, wear appropriate
protective gear, such as insulated rubber gloves, boots and a safety
helmet.
CAUTIO
N
･Do not store or use the instrument where it could be exposed to direct
sunlight, high temperature or humidity, or condensation. Under such
conditions, the instrument may be damaged and insulation may
deteriorate so that it no longer meets specifications.
･This instrument is designed for use indoors. It can be operated at
temperatures between 0 and 40℃without degrading safety.
･Do not input voltage and current between SOURCE-Hi and SENSE-Hi or
between SOURCE-Lo and SENSE-Lo.
･Various connectors are provided on the outer panel of the instrument.
Make sure the instrument is turned off before connecting cables to these
connectors. To prevent short-circuits, make sure connections are made
correctly.
･The GND terminals on the external control terminal, external output
terminal, RS-232C interface, GP-IB interface, and printer interface are
grounded. This means that the devices connected to the GND terminals
are grounded. Take care in handling them.
N
otes on Use
Follow these precautions to ensure safe operation and to obtain the full
benefits of the various functions.
Preliminary Checks
Before using the instrument the first time, verify that it operates
normally to ensure that the no damage occurred during storage or
shipping. If you find any damage, contact your dealer or Hioki
representative.
Before using the instrument, make sure that the insulation on the
measurement leads is undamaged and that no bare conductors are
improperly exposed. Using the instrument in such conditions could
cause an electric shock, so contact your dealer or Hioki representative
for replacements.

v
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Chapter Summary
────────────────────────────────────────────────────
C
hapter Summary
This manual consists of the following chapters.
"Introduction", "Inspection", "Safety Notes", "Notes on Use" include some
important notes which you should read before using the instrument.
Chapter 1 Overview
Outlines the instrument, and describes the nomenclatures and functions
of the components.
Chapter 2 Specifications
Describes general specifications and measurement ranges.
Chapter 3 Preparing for Measurement
Describes how to turn on the power, connect the measurement leads, and
set the power-supply frequency.
Chapter 4 Measurement Procedure
Describes basic measurement procedures.
Chapter 5 Comparator Function
Describes the setup and functions of the comparator.
Chapter 6 External Control Terminal and External Output Terminal
Describes external control via the external-control terminal and external-
output terminal.
Chapter 7 RS-232C Interface
Describes external control via RS-232C.
Chapter 8 GP-IB Interface (Option)
Describes external control via GP-IB.
Chapter 9 Printer Interface (Option)
Describes Printer Interface.
Chapter 10 Useful Information and Advanced Measurement
Provides information on the advanced applications of the 3560
instrument.
Chapter 11 Maintenance and Service
Describes service operations and optional equipment of the 3560
instrument.

vi
────────────────────────────────────────────────────
Chapter Summary
────────────────────────────────────────────────────

1
────────────────────────────────────────────────────
1.1 Product Overview
────────────────────────────────────────────────────
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A
Chapter
1
Overvie
w
1
.1 Product Overview
The 3560 AC mΩHiTESTER is a contact-resistance meter capable of
providing quick and accurate measurements for the contact resistance of
elements such as relays, switches, and connectors, as well as the internal
resistance and open-circuit voltage of batteries.
This instrument is provided with a comparator function, external output
terminal, external control terminal, and RS-232C interface as standard
features. For even higher performance, optional GP-IB and printer
interfaces are available as options.

2
────────────────────────────────────────────────────
1.2 Features
────────────────────────────────────────────────────
1
.2 Features
(1) AC four-terminal method for accurate measurement of resistance
Thanks to the AC four-terminal method, the 3560 is capable of accurate
resistance measurements unaffected by the resistance of leads or by
contact resistance generated between the lead and the measured object.
(2) Measurement of resistance at low power
The 3560 employs a low-power measurement of resistance system that
conforms to global standards. This permits accurate measurement of
contact resistance without serious damage to the oxide film on the
contact surface.
(3) High-speed measurement and high-speed pass/fail judgment
The 3560 is capable of performing both measurement and pass/fail
judgment at high speeds, allowing reduced line tact time. Up to thirty
comparators can be set and one 3560 conducts pass/fail judgment
performed for various measured objects.
(4) Battery measurement
Since the 3560 simultaneously measures resistance and DC voltage, it is
capable of making a combined pass/fail judgment possible for internal
resistance and open-circuit voltage.
(5) Interface
The 3560 comes with an RS-232C interface, external output terminal,
and external control terminal as standard features, allowing data
communications with a computer. The instrument also supports optional
GP-IB and printer interfaces.
(6) Lead options
The 3560 supports options such as clip-type, pin-type, and four-terminal
leads, allowing the user to select the most suitable lead for the shape of
the particular object being measured.
(7) Excellent visibility and ergonomics
The fluorescent character display allows measurements to be read in
poorly-lit areas, and low switch hierarchy allows for easy and intuitive
operation.

3
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1.3 Identification of Controls and Indicators
────────────────────────────────────────────────────
1
2
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4
5
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1
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A
1
.3.1 Fluorescent Character Display Tube
1
2
3
4
5
6
7
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15
10
16
1
REMOTE This indicator lights to indicate control through RS-232C or GP-IB
interfaces.
2
LIMIT OFF This indicator lights to indicate that open-circuit terminal voltage is
not limited to 20 mV.
3
SHIFT This symbol appears when this key is pressed, and disappears when
any other key is pressed.
4
LOCK This indicator lights to indicate that the key lock is active.
5
Buzzer (1) This symbol indicates that the buzzer is enabled.
6
Buzzer (2) This indicator displays the buzzer setting for the selected comparator.
7
AUTO This symbol appears to indicate that the resistance or voltage range is
set to auto-range.
8
FMS This indicator displays the sampling rate setting. "F" stands for Fast;
"M" stands for Medium; and "S" stands for Slow.
9
HOLD This indicator lights to indicate that the instrument is in hold mode.
10
kΩ/V/mΩThese symbols indicate various instruments.
11
Hi/IN/Lo This symbol indicates comparator operation results in resistance
measurement mode.
12
PASS/FAIL This symbol displays comparator operation results in resistance and
voltage measurement mode.
13
COMP SET This symbol lights to indicate use of either the comparator function
("COMP" is lit) or set ("COMP SET" is lit).
14
Ω･VThis symbol indicates either resistance mode ("Ω" is lit) or resistance
and voltage mode ("Ω" is lit)
15
This symbol indicates the comparator number.
16
HIGH/LOW This symbol indicates the upper and lower limits of the comparator.
1
.3 Identification of Controls and Indicators

4
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1.3 Identification of Controls and Indicators
────────────────────────────────────────────────────
1
.3.2 Front Panel
1
2
3
4
5
6
7
8
9
10
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13
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15
16
17
18

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1.3 Identification of Controls and Indicators
────────────────────────────────────────────────────
1
2
3
4
5
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7
8
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14
A
1
Ω/Ω･VMode select key
This key is used to select resistance measurement or resistance
and voltage measurement mode.
2
AUTO
（20 mV LIMIT）Auto-range key for resistance and voltage range (Open-circuit terminal voltage limiter setup key)
3
UP
（SAMPLE）Resistance range-setup key (Sampling select key)
4
DOWN
（INTERFACE）Resistance range-setup key (Selects between RS-232C and GP-IB and provides several
settings)
5
5/50
（SENSE CHECK
）
Voltage range-setup key
(Sets broken SENSE line detection function.)
6
HOLD
（LOCK/LOCAL）Hold mode setup key (Sets key lock or the mode change from remote to local.)
7
VIEW
（50/60 Hz）View function setup key (Sets power supply frequency.)
8
COMP
（COMP SET）Comparator on/off setup key (Allows you to access the comparator setup screen.)
9
0ADJ
（0CLEAR）Key used to correct the offset for lead impedance and the 3560 (Restores zero-adjust data to default values.)
10
Buzzer on/off setup key
11
COMP No.
（AUTO/MANU）Comparator number setup key (Selects between auto and manual comparator output.)
12
+, CURSOR Keys used to increase or decrease a selected number
These key are also used to select character strings in various
setup screens.
13
CURSOR Keys used to move the cursor in the comparator setup screen in
order to select numbers, words, or characters
14
SHIFT Key to press before shift operations
15
ENTER Key used to determine settings and to enable measurement
modes
16
SENSE Terminal to which the SENSE lead terminal is connected
17
SOURCE Terminal to which the SOURCE lead terminal is connected
18
EXT HOLD Terminal to which the optional 9466 REMOTE CONTROL
SWITCH is connected
Descriptions in parentheses indicate the operation triggered by pressing the SHIFT key.

6
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1.3 Identification of Controls and Indicators
────────────────────────────────────────────────────
1
.3.3 Rear Panel / Side Panel
1
2
3
4
5
6
7
1
POWER INLET Terminal to which the power cord is connected
(built-in fuse type)
2
POWER SWITCH Switch used to switch on power
3
RS-232C INTERFACE RS-232C interface terminal
4
EXTERNAL OUTPUT
TERMINAL Data output terminal
5
EXTERNAL CONTROL
TERMINAL Terminal used for external control of the instrument
6
BLIND PANEL Slot for optional interface instrument
7
STAND (HANDLE) Stand (also used as a handle)

7
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2.1 General Specifications
────────────────────────────────────────────────────
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A
Measurement method Resistance AC four-terminal method
A/D method Σ-Δmethod with sample hold function
Sampling rate Rated supply frequency:
50 Hz FAST 50 samples/sec 20.0 ms
MEDIUM 6.25 samples/sec 160 ms
SLOW 1.56 samples/sec 640 ms
60 Hz FAST 60 samples/sec 16.7 ms
MEDIUM 7.52 samples/sec 133 ms
SLOW 1.88 samples/sec 533 ms
Response time
（When a non-inductive
resistance is measured）
Rated supply frequency:
50 Hz FAST 100 ms
MEDIUM 800 ms
SLOW 1.92 s
60 Hz FAST 84 ms
MEDIUM 667 ms
SLOW 1.60 s
Response time may be determined by the measured object.
Open-circuit terminal
voltage 20 mVp max. (When limiter is ON）
Input overflow "OF" display
Current abnormality "-----" display
Comparator mode switch Switchable between AUTO and MANU
Comparator number 30 sets
Comparator buzzer [Resistance measurement mode]:
The buzzer sounds if the comparator results is Hi,Lo or IN.
[Resistance and voltage measurement mode]:
The buzzer sounds if the comparator results is PASS or FAIL.
Hold function Holds the display value.
Zero adjust function Revision of induced voltage in circuits and measurement leads.
Zero clear function Restores zero-adjust data to default values.
View function Displays both the measured value and comparator setting.
Buzzer function Turns the buzzer on or off while using the comparator.
Broken SENSE line
detection Detects a broken SENSE line.
Chapter
2
Specification
s
2
.1 General Specifications

8
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2.1 General Specifications
────────────────────────────────────────────────────
External control terminals [CMOS input]
Measurement trigger（TRIG）, Comparator trigger（MANU）,
Printer（PRINT）, Zero-adjustment（0ADJ）, Digital ground
（GND）, Comparator number selection（COMP0 to COMP4）,
External power supply terminal（EXT.DCV）
External output terminals [Open collector output] (35 VDC max, 50 mA max.)
Comparator results (Hi (FAIL), IN (PASS), Lo (FAIL))*
End-of-output conversion signals (EOC) Measurement
irregularity signal (NG), Digital ground (GND)
*: Words in parentheses indicate output in resistance and
voltage measurement mode.
RS-232C I/F Standard
GP-IB I/F Option
Printer I/F Option, Centronics (can be connected the 9203 DIGITAL PRINTER
)
Operating temperature an
d
humidity range 0to40℃(32 to 104ﾟF), 80%RH or less (no condensing)
Storage temperature and
humidity rage 10 to 50℃(14 to 122ﾟF), 80%RH or less (no condensing)
Operating temperature and humidity for
guaranteed accuracy
Period of guaranteed accuracy
23±5℃(73±9ﾟF), 80%RH or less (no condensing)
1 year
Location for use Indoor, altitude up to 2000 m (6566 feet)
Rated supply voltage 100 V /110 V /120 V /200 V /220 V /240 V AC
(A voltage variation of ±10% is considered for the rated power
supply voltage.), Rated supply frequency: 50/60 Hz
Maximum rated power 30 VA
Maximum input voltage 60 VDC max (AC voltage cannot be input.)
Dielectric strength 2.3 kVrms for 1 minute / between power supply line (L,N) and
the Protective ground terminal
(dielectric strength measured within the inlet)
Dimensions 215W×80H×320D mm(8.46"W×3.15"H×12.6"D) approx.
(excluding protrusions)
Mass 2.1 kg (74.1 oz) approx.（not including options）
Accessories 9287-10 CLIP TYPE LEAD, Instruction manual,
Basic Instructions, Power cord
Options 9455 PIN TYPE LEAD
9461 PIN TYPE LEAD
9467 LARGE CLIP TYPE LEAD
9452 CLIP TYPE LEAD
9453 FOUR TERMINAL LEAD
9466 REMOTE CONTROL SWITCH
9454 ZERO ADJUSTMENT BOARD
9588 GP-IB INTERFACE
9151-02GP-IB CONNECTOR CABLE (2 m)
9151-04GP-IB CONNECTOR CABLE (4 m)
9589 PRINTER INTERFACE
9203 DIGITAL PRINTER
9425 CONNECTION CABLE
(for connecting the 3560 to the 9203/2-meters)
9233 RECORDING PAPER (for the 9203/10meters, 10rolls )
Applicable standards EMC: EN 61326
EN 61000-3-2
EN 61000-3-3
Safety: EN 61010
Pollution degree: level 2
Effect of radiated radio-frequency electromagnetic field: 4% f.s. at
3V/m (resistance measurement)
Effect of conducted radio-frequency electromagnetic field: 15% f.s.
at 3V (resistance measurement)