HOLZMANN MASCHINEN BS 115 User manual

Edition: 21.10.2019 –Revision - 00 –RaR –DE/EN/ES
Originalfassung
DE
BETRIEBSANLEITUNG
METALLBANDSÄGE
Übersetzung / Translation
EN
USER MANUAL
METAL BAND SAW
ES
MANUAL DE INSTRUCCIONES
SIERRA DE CINTA PARA METAL
BS 128HDR
BS 115

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BS115 / BS128HDR
1INHALT /INDEX / CONTENIDO
1INHALT /INDEX / CONTENIDO 2
2SICHERHEITSZEICHEN / SAFETY SIGNS / SEÑALES DE SEGURIDAD 7
3VORWORT (DE) 8
4TECHNIK 9
4.1 Komponenten ...................................................................................................... 9
4.1.1 BS115.......................................................................................................... 9
4.1.2 BS128HDR.................................................................................................... 9
4.2 Technische Daten BS115 ................................................................................... 10
4.3 Technische Daten BS128HDR ............................................................................ 10
5SICHERHEIT 11
5.1 Bestimmungsmäßige Verwendung .................................................................... 11
5.2 Unzulässige Verwendung .................................................................................. 11
5.3 Sicherheitshinweise .......................................................................................... 11
5.4 Restrisiken ........................................................................................................ 12
6MONTAGE 13
6.1 BS115................................................................................................................ 13
6.2 BS128HDR......................................................................................................... 16
6.3 Der Arbeitsplatz ................................................................................................ 16
6.4 Transport / Ausladen der Maschine................................................................... 17
6.5 Elektrischer Anschluss....................................................................................... 17
7BETRIEB 18
7.1 Betriebshinweise............................................................................................... 18
7.2 BS115................................................................................................................ 20
7.2.1 Wählen der Sägebandgeschwindigkgeit ...........................................................20
7.2.2 Einstellung der Keilriemenspannung................................................................21
7.2.3 Einstellung des Gehrungswinkels ....................................................................21
7.2.4 Einspannen des Werkstücks ...........................................................................21
7.2.5 Einstellen der Sägebandspannung...................................................................21
7.2.6 Einstellen des Vorschub.................................................................................21
7.2.7 Einstellen der Sägebandführung vertikal zum Schnittgut....................................22
7.3 Bedienung ......................................................................................................... 24
7.3.1 EIN- /AUS schalten .......................................................................................24
7.3.2 Bandsäge vertikal betrieben...........................................................................25
7.4 BS128HDR......................................................................................................... 26
7.4.1 Einstellen der Sägebandführung vertikal zum Schnittgut....................................26
7.4.2 Wählen der Sägebandgeschwindikgeit .............................................................28
7.4.3 Einstellung der Sägebandgeschwindigkeit ........................................................28
7.4.4 Einstellen des Vorschub.................................................................................28
7.4.5 Einstellung des Gehrungswinkels ....................................................................29

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BS115 / BS128HDR
7.4.6 Einspannen des Werkstücks ...........................................................................29
7.4.7 Einstellen der Sägebandführung .....................................................................29
7.4.8 Einstellen der Sägebandspannung...................................................................29
7.4.9 Starten / Stoppen.........................................................................................29
7.4.10 Sägen.....................................................................................................30
8WARTUNG 30
8.1 Instandhaltung und Wartungsplan.................................................................... 31
8.2 Sägebandwechsel.............................................................................................. 31
8.3 Bandlauf / Sturz einstellen................................................................................ 31
8.4Schmierung ....................................................................................................... 32
8.5 Reinigung.......................................................................................................... 32
8.6 Entsorgung........................................................................................................ 32
9FEHLERBEHEBUNG 33
10 PREFACE (EN) 34
11 TECHNIC 35
11.1 Components .................................................................................................. 35
11.1.1 BS115 ....................................................................................................35
11.1.2 BS128HDR ..............................................................................................35
11.2 Technical data BS115.................................................................................... 36
11.3 Technical data BS128HDR ............................................................................. 36
12 SAFETY 37
12.1 Intended use................................................................................................. 37
12.2 Prohibited use............................................................................................... 37
12.3 Security instructions ..................................................................................... 37
12.4 Remaining risk factors .................................................................................. 38
13 ASSEMBLY 39
13.1 BS115............................................................................................................ 39
13.2 BS128HDR..................................................................................................... 41
13.3 Workplace requirements ............................................................................... 42
13.4 Transport ...................................................................................................... 42
13.5 Power supply ................................................................................................ 42
14 OPERATION 43
14.1 Operation instructions................................................................................... 43
14.2 BS115............................................................................................................ 44
14.2.1 Select the saw blade speed .......................................................................44
14.2.2 Adjustment of belt tension ........................................................................45
14.2.3 Adjustment of the miter angle ...................................................................45
14.2.4 Clamping the workpiece............................................................................45
14.2.5 Setting the saw band tension.....................................................................45

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BS115 / BS128HDR
14.2.6 Setting the feed.......................................................................................45
14.2.7 Adjusting the vertical bandsaw blade guide for clippings ...............................46
14.3 Operating...................................................................................................... 48
14.3.1 Switch ON / OFF ......................................................................................48
14.3.2 Vertical operation of the band saw .............................................................49
14.4 BS128HDR..................................................................................................... 50
14.4.1 Adjusting the vertical bandsaw blade guide for clippings ...............................50
14.4.2 Select the saw blade speed .......................................................................52
14.4.3 Setting the blading speed..........................................................................52
14.4.4 Setting the feed.......................................................................................52
14.4.5 Adjustment of the miter angle ...................................................................53
14.4.6 Clamping the workpiece............................................................................53
14.4.7 Setting the saw band guide .......................................................................53
14.4.8 Setting the blade tension ..........................................................................53
14.4.9 Start/ Stop..............................................................................................53
14.4.10 Sawing ...................................................................................................54
15 MAINTENANCE 54
15.1 Maintenance plan .......................................................................................... 54
15.2 Changing saw blade ...................................................................................... 55
15.3 Setting tape / camber ................................................................................... 55
15.4 Lubrication.................................................................................................... 56
15.5 Cleaning........................................................................................................ 56
15.6 Disposal ........................................................................................................ 56
16 TROUBLESHOOTING 57
17 PREFACIO (ES) 58
18 CARACTERÍSTICAS TÉCNICAS 59
18.1 Componentes y controles .............................................................................. 59
18.1.1 BS115 ....................................................................................................59
18.1.2 BS128HDR ..............................................................................................59
18.2 Datos técnicos BS115.................................................................................... 60
18.3 Datos técnicos BS128HDR............................................................................. 60
19 SEGURIDAD 61
19.1 Uso correcto.................................................................................................. 61
19.2 Uso prohibido................................................................................................ 61
19.3 Instrucciones generales de seguridad........................................................... 61
19.4 Riesgos residuales ........................................................................................ 62
20 MONTAJE 63
20.1 BS115............................................................................................................ 63
20.2 BS128HDR..................................................................................................... 66
20.3 El lugar de trabajo......................................................................................... 66

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BS115 / BS128HDR
20.4 Transporte / Descarga de la máquina ........................................................... 67
20.5 Conexión eléctrica......................................................................................... 67
21 FUNCIONAMIENTO 68
21.1 Instrucciones de uso..................................................................................... 68
21.2 BS115............................................................................................................ 69
21.2.1 Seleccionar la velocidad de la hoja de sierra................................................69
21.2.2 Ajuste de tensión de la correa trapezoidal ...................................................70
21.2.3 Ajuste del ángulo de inglete ......................................................................70
21.2.4 Sujetar la pieza de trabajo ........................................................................70
21.2.5 Ajuste de la tensión de la hoja de sierra......................................................70
21.2.6 Ajuste de la alimentación..........................................................................70
21.2.7 Ajuste vertical de la guía de la hoja respecto a la pieza de corte ....................71
21.3 Funcionamiento............................................................................................. 73
21.3.1 Interruptor ON / OFF ................................................................................73
21.3.2 Uso de la sierra de cinta en posición vertical...............................................74
21.4 BS128HDR..................................................................................................... 75
21.4.1 Ajuste vertical de la guía de la hoja respecto a la pieza de corte ....................75
21.4.2 Seleccionar la velocidad de la hoja de sierra................................................77
21.4.3 Ajuste de la velocidad de la hoja................................................................77
21.4.4 Ajuste de la alimentación..........................................................................77
21.4.5 Ajuste del ángulo de inglete ......................................................................78
21.4.6 Sujetar la pieza de trabajo ........................................................................78
21.4.7 Ajuste de la guía de la hoja .......................................................................78
21.4.8 Ajuste de la tensión de la hoja...................................................................78
21.4.9 Encendido / Apagado................................................................................78
21.4.10 Cortar ....................................................................................................79
22 MANTENIMIENTO 79
22.1 Plan de mantenimiento ................................................................................. 80
22.2 Cambio de la hoja de sierra........................................................................... 80
22.3 Ajuste de carrera e inclinación de la hoja...................................................... 80
22.4 Lubricación.................................................................................................... 81
22.5 Limpieza........................................................................................................ 81
22.6 Reciclaje........................................................................................................ 81
23 SOLUCIÓN DE PROBLEMAS 82
24 SCHALTPLAN / WIRING DIAGRAM / ESQUEMA ELÉCTRICO 83
24.1 230V ............................................................................................................. 83
24.2 400V ............................................................................................................. 83
25 ERSATZTEILE / SPARE PARTS / REPUESTOS 84
25.1 Ersatzteilbestellung / spare parts order / Pedido de repuestos.................... 84
25.2 Explosionszeichnung / explosion drawing / Despiece................................... 85
25.2.1 BS 115 ...................................................................................................85