Horizon Fitness ROJO ROJO T5 User manual

ROJO SERIES
ASSEMBLY’S GUIDE
FOR MODEL :
ROJO T4
ROJO T5
02/12/09 11:05 AM

ASSEMBLY
IMPORTANT: READ THESE SAFETY INSTRUCTIONS BEFORE USE!
UNPACKING
LED DISPLAY WINDOWS
AUDIO-IN JACK
PULSE GRIPS
SUPPORT BAR
ON/OFF SWITCH
CIRCUIT BREAKER
TRANSPORT WHEEL
IPOD DOCKING STATION
HEADPHONE JACK
POWER CORD
HANDLEBAR
CONSOLE
MOTOR COVER
RUNNING BELT / RUNNING DECK
SIDE RAIL
ROLLER END CAP
CONSOLE MAST
REAR ROLLER
ADJUSTMENT BOLTS
SAFETY KEY PLACEMENT
WATER BOTTLE POCKET
TOOLS INCLUDED
PARTS INCLUDED
 1 Console Assembly
(located under treadmill deck)
 2 Console Masts
 2 Handlebars
 2 Support Bars
2 Water Bottle Pockets
 6 Hardware Bags
 Screwdriver
 5 mm T-wrench
 5 mm L-wrench
 8 mm T-wrench
 1 Safety Key
 1 Bottle of Silicone Lubricant
3 iPod Dock Inserts
1 Universal MP3 Player Dock Insert
 1 iPo dDocking Station Rubber Plug
1 Audio Adaptor Cable
1 Power Cord
FOOT LOCK LATCH
WHEEL LOCK
WARNING
During the assembly process of the treadmill there are several areas that special attention must be paid. It is very impor-
tant to follow the assembly instructions correctly and to make sure all parts are firmly tightened. If the assembly instruc-
tions are not followed correctly, the treadmill could have frame parts that are not tightened and will seem loose and may
cause irritating noises. There should be no side-to-side play in the console masts or any forward and back play in the
console assembly or handlebars. If there is any play in these areas, the treadmill has not been properly assembled. To
prevent damage to the treadmill, the assembly instructions must be reviewed and corrective actions should be taken.
Place the treadmill carton on a level flat surface. It is recommended that you place a protective covering on your floor. Take
CAUTION when handling and transporting this unit. Never open box when it is on its side. Once the banding straps have
been removed, do not lift or transport this unit unless it is fully assembled and in the upright folded position, with the lock
latch secure. Unpack the unit where it will be used. The enclosed treadmill is equipped with high-pressure shocks and
may spring open if mishandled. Never grab hold of any portion of the incline frame and attempt to lift or move the tread-
mill. FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN INJURY!

12
2/15/09 10:18 AM

BOLT (A)
20 mm
Qty: 6
FLAT WASHER (B)
8 mm
Qty: 4
SPRING WASHER (C)
8 mm
Qty: 6
ARC WASHER (D)
8 mm
Qty: 2
Open HARDWARE BAG 1.
A
B
C
D
E
PRE-ASSEMBLY
MAIN FRAME BRACKET
LEFT CONSOLE MAST
BOLTS (A)
FLAT WASHERS (B)
ARC WASHERS (D)
SPRING WASHERS (C)
SPRING WASHERS (C)
BOLTS (A)
FLAT WASHERS (B)
SPRING WASHERS (C)
BOLTS (A)
ASSEMBLY STEP 1
HARDWARE BAG 1 CONTENTS:
ASSEMBLY STEP 2
RIGHT CONSOLE MAST
LEAD WIRE
CONSOLE CABLE
MAIN FRAME BRACKET
RIGHT CONSOLE MAST
BOLTS (A)
FLAT WASHERS (B)
ARC WASHERS (D)
SPRING WASHERS (C)
SPRING WASHERS (C)
BOLTS (A)
FLAT WASHERS (B)
SPRING WASHERS (C)
BOLTS (A)
CONSOLE CABLE
BOLT (A)
20 mm
Qty: 6
FLAT WASHER (B)
8 mm
Qty: 4
SPRING WASHER (C)
8 mm
Qty: 6
ARC WASHER (D)
8 mm
Qty: 2
HARDWARE BAG 2 CONTENTS:
A
B
C
D
E
F
Disassemble box and remove the cardboard packaging that is not beneath the treadmill. Do not attempt to lift the treadmill at
this time. Remove plastic wrap from console masts.
*NOTE: During each assembly step, ensure that ALL nuts and bolts are in place and partially threaded in before completely
tightening any ONE bolt. A light application of grease may aid in the installation of hardware. Any grease, such as lithium bike
grease is recommended.
NOTE:
Do not completely tighten any
screws or bolts until step 6 is complete!
Slide
LEFT CONSOLE MAST into MAIN FRAME
BRACKET.
Insert 2 B OLTS (A), 2 SPRING WASHERS (C)
and
2 FLAT WASHERS (B) from the bottom outside
of the mast to secure the
CONSOLEMAST to the
MAINFRAMEBRACKET.
Insert 2 BOLTS (A), 2 SPRING WASHERS (C) and
2
FLAT WASHERS (B) from the bottom inside of
the mast to secure the
CONSOLEMAST to the
MAINFRAMEBRACKET.
Insert 2 BOLTS (A), 2 SPRING WASHERS (C) and2
ARCWASHERS (D) from the front of the mast to
secure the
CONSOLEMAST to the MAINFRAME-
BRACKET.
Pull LEAD WIRE through RIGHT CONSOLE
MAST.
After pulling the lead wire through the mast, the
top of the console cable should be located at the
top of the mast. Detach and discard lead wire.
Open HARDWARE BAG 2.
Slide RIGHT CONSOLE MAST into
MAIN
FRAME BRACKET.
NOTE: Do not pinch CONSOLE CABLE when
placing the mast onto the main frame.
NOTE:
Do not completely tighten any
screws or bolts until step 6 is complete!
Insert 2 BOLTS (A), 2 SPRING WASHERS (C)
and 2 FLAT WASHERS (B) from the bottom
outside of the mast to secure the CONSOLE
MAST to the MAIN FRAME BRACKET.
Insert 2 BOLTS (A), 2 SPRING WASHERS (C)
and 2 FLAT WASHERS (B) from the bottom
inside of the mast to secure the CONSOLE
MAST to the MAIN FRAME BRACKET.
Insert 2 BOLTS (A), 2 SPRING WASHERS (C)
and 2 ARC WASHERS (D) from the front of
the mast to secure the CONSOLE MAST to
the MAIN FRAMEBRACKET.
34
2/15/09 10:20 AM

ASSEMBLY STEP 4
ASSEMBLY STEP 3
RIGHT HANDLEBAR
CONSOLE MASTS
BOLTS (A)
FLAT WASHERS (B)
ARC WASHERS (D)
SPRING WASHERS (C)
SPRING WASHERS (C)
BOLTS (A)
CONSOLE CABLE
A
B
C
D
BOLT (A)
20 mm
Qty: 6
FLAT WASHER (B)
8 mm
Qty: 4
SPRING WASHER (C)
8 mm
Qty: 6
ARC WASHER (D)
8 mm
Qty: 2
CABLE HOLE
CONSOLE CABLE
RIGHT CONSOLE MAST
RIGHT HANDLEBAR
PULSE CABLE
POWER CABLE
CONSOLE CABLE
CONSOLE
CUP HOLDER
SCREW (F) SCREWS (E)
A
B
SCREW (E)
15 mm
Qty: 4
SCREW (F)
30 mm
Qty: 2
HARDWARE BAG 3 CONTENTS: HARDWARE BAG 4 CONTENTS:
NOTE: Carefully align holes when
assembling handlebars to console
mast, making sure to not press
down
on handlebars.
NOTE: Do not completely tighten any
screws or bolts until step 6 is
complete!
NOTE: Assembly of cup holders may be easier if console is flipped upside down before inserting screws. Be careful
not to overtighten screws.
Open HARDWARE BAG 4.
Attache CUP HOLDERS to CONSOLE by inserting 4 SCREWS (E) and 2 SCREWS (F).
Open HARDWARE BAG 3.
With the running deck in the lowered
position, place the RIGHT HANDLE-
BAR on top of the RIGHT CONSOLE
MAST. Carefully route the CONSOLE
CABLE through the bottom of the
handlebar and out the CABLE HOLE
as shown in second drawing below.
The PULSE CABLE and POWER
CABLE should be pulled out of the
hole as well.
NOTE:
Do not pinch the CONSOLE
CABLE
when placing right handlebar
on top of the
RIGHT CONSOLE MAST.
To assemble the RIGHT HANDLEBAR
to the RIGHT CONSOLE MAST, insert
2 BOLTS (A), 2 SPRING WASHERS
(C) and 2 FLAT WASHERS (B) in the
inside of the mast and 1 BOLT (A), 1
SPRING WASHER (C) and 1 ARC
WASHER (D) in the rear of the mast
as shown.
Repeat on other side.
NOTE: Only the pulse cable will need
to be routed through the cable hole
on the left handlebar.
56
2/15/09 10:22 AM

YOU’RE FINISHED!
CIRCUIT BREAKER
ON/OFF SWITCH
ASSEMBLY STEP 5
FLAT WASHERS (B)
SPRING WASHERS (C)
BOLTS (G)
CONSOLE
HANDLEBAR BRACKET
RIGHT SIDE:
CONNECT CONSOLE
CABLES, PULSE CABLES
AND POWER CABLES
LEFT SIDE:
CONNECT PULSE
CABLES ONLY
FLAT WASHER (B)
8 mm
Qty: 4
SPRING WASHER (C)
8 mm
Qty: 4
BOLT (G)
16 mm
Qty: 4
A
B
C
D
E
F
G
ASSEMBLY STEP 6
FLAT WASHERS (B)
SPRING WASHERS (C)
BOLTS (A)
ARC WASHER (D)
SPRING WASHER (C)
BOLT (A)
SUPPORT BAR
MAIN FRAME
HANDLEBAR
Repeat on the other side.
A
B
C
D
E
F
FLAT WASHER (B)
8 mm
Qty: 4
SPRING WASHER (C)
8 mm
Qty: 6
ARC WASHER (D)
8 mm
Qty: 2
BOLT (A)
20 mm
Qty: 6
HARDWARE BAG 5 CONTENTS: HARDWARE BAG 6 CONTENTS:
NOTE: Do not completely tighten any bolts
until step 6 is complete!
Open HARDWARE BAG 5.
Place CONSOLE onto HANDLEBAR BRACKETS
as shown.
NOTE: Do not pinch CONSOLE CABLE when
placing the console onto the handlebar brack-
ets.
Insert 2 BOLTS (G), 2 SPRING WASHERS (C)
and 2 FLAT WASHERS (B) through the bottom
of the HANDLEBAR BRACKET to secure the
console to the
HANDLEBAR BRACKET.
Repeat on other side.
Reach inside the right underside of the
console to pull out the
CONSOLECABLE,
PULSECABLE
and POWER CABLE. Attach to
the matching cables that are hanging out of
the cable hole in the handlebar.
Repeat on left side to attach
PULSECABLE.
Thread attached cables back through the
cable holes when finished.
Open
HARDWARE BAG 6.
With the running deck in the lowered
position, place the
SUPPORT BAR
between the HANDLEBAR and the
MAIN FRAME.
To attach the SUPPORT BAR, insert
1
BOLT (A), 1 SPRING WASHER (C)
and 1
ARC WASHER (D) in the top of
the
SUPPORT BAR and 2 BOLTS(A),
2
SPRING WASHERS (C) and 2 FLAT
WASHERS (B)
in the bottom of the
SUPPORTBAR as shown.
Connect power plug to the treadmill
and connect the cord to a power
outlet. The on/off switch is located
next to the power cord. Flip this
switch to the 'ON' position, so that
the switch is lit. You will hear a
beep and the console will light up.
Before the first use, lubricate the
treadmill deck by following the
instructions in the Maintenance
section.
78
2/15/09 10:28 AM

EXPLODED VIEW
ROJO T4 / ROJO T5

SPARE PARTS LIST
ROJO T4 / ROJO T5
Reference
numbe
r
English Description Reference
numbe
r
English Description Reference
numbe
r
English Description Reference
numbe
r
English Description
Q02 Right Foot Rail Set B36 Elastomer Rubber 40 Long Thread B81 Washer; Flat; φ8.2xφ16.0x2.0t; Zn-
BL M12 Nut; NLK; 3/8 16UNC; BOX; BED"USE 004934-Z"
Q02 Left Foot Rail Set B37 Elastomer; Running Deck;
30x37x26; TM41 C01 Console Mast Set; L; Exrta-Work; Net Print M13 Washer; Flat; 10.5x20.0x2.0t; Black Zinc
M01 Motor Set B38 Wheel; Nylon; 74; TM27 C02 Console Mast Set; R; Exrta-Work;
Net Prin
t
M14 Screw; Hex; W3/8x60L **Disc Use
004603-Z
A
Q01 Motor Cover Set B39 Fix Plate; Side Rail; TM08-141F G06 Cover; left;Arm Rest; R; ABS; Black;
TM364 M23 Nut HEX M6;Zn-BL
AN1 Console Set B41 Fix Plate; Sensor; AL G07 Cover; right; Arm Rest; R; ABS;
Black; TM364 M24 Screw; Phillip; BH; Tapped; 4x12L; Gap; Zn-B
AG3 Left Handlebar Set B42 End board; Painting; KD-A732B (No
Rohs); TM3 G08 Cover; left; Arm Rest; L; ABS; Black; TM364 M25 Washer; SPL; 8.2x15.4x2.0t; CST; BAN
AB2 Elevation Rack Set B44 Foam Tape; Double; 150x30x3t;
TM27 G09 Cover; right; Arm Rest; L; ABS; Black; TM364 M26 Screw; Hex Socket; Round; M8x1.25Px20.0L; Ad
AG4 Right Handlebar Set B45 Side Rail Fixing Board (Paint) G29 Cap; PVC; BL; TM67 M28 Screw; Hex; M6x1.0Px30L
AK1 Base Frame Set B50 Motor Fix plate; Painting; TM284; K16 Leveler Side M30 Washer; Flat; 8x16x1.4t
AB1 Frame Set; Painting; LM445; TM364 B52 Screw; Hex Socket; Sink;
M8x1.25Px35L; Adher K18 Screw; Hex Socket; Sink; M8x1.25Px40L N01 Cover; Console; U Panting; ABS; Salsa
AB2 Elevation Rack Set B53 Nut LK M8 CHM; Zn-BL K19 Screw; M8x1.25P N02 Cover; Console; D; Panting; ABS;
Salsa
AB3 Supt Plate; Folding; Painting; TM363 B54 Washer; Flat; 10.5x20.0x2.0t; Black
Zinc K23 Screw; Umbrella Hex Scoket; M10x1.5Px50L N03 Bottle Holder; L; painting; DM505; TM363
AG3 Left Handlebar Set B55 Nut; Nylon;3/8'-16UNC; Bed K24 Washer; Flat; φ10.5xφ18.0x1.5t;
TM283 N04 Bottle Holder; R; painting; DM505; TM363
AG4 Right Handlebar Set B57 Screw BH M3X8 Tapped Gap K26 Screw BH M4x0.7Px40L N05 Cover; Metal Net; Trumpet; Painting;
LM445
AK1 Base Frame Set B58 Screw; Phillip; Sink; Tapped;
φ5x15L; Gap K27 Spring; EXT; 2.0x16.0x50.0Lx12N; CHM N06 Cover; Console; B; Panting; ABS; Salsa
AN1 Console Set B59 Screw; Phillip; BH; Big;
M5x0.8Px12L; Zn-BL M01 Motor Set N07 Console Overlay; Panting; ABS; Salsa
AN2 Console Base Set; Painting; LM445;
TM363 B66 Screw; Phillip; BH; T apped; 4x12L; Gap; Zn-B M02 AC Elevator; 110V/80mm(225/3.96- 4pin) N10 Decal, Horizon; Marking; EP216
AR1 Roller Set; Front; Texture; TM136 B72 Washer; Flat; Teflon; 10.5x20.0x1.0t M06 Screw HEX 5/16-18UNCx16L N15 Boot; iPod; TM308-1US
AR2 Roller Set; Rear; TM105 B73 Nut; Nylon; M6x1.0P; Zn-BL M07 Elastomer Motor; Ruber **Disc Use
056374-AA N17 Screw; Phillip; BH; Tapped; 4x8L; Gap; Zn-BL
B07 Running Deck; Silicon;
1340*608*18T; TM36 B74 Washer; Flat; φ6.5xφ19.0x2.0t;
Black Zinc M08 Nut LK M8 CHM; Zn-BL N19 Foam; iPoad; TM318-1US
B08 Fix Plate; CTL Board; SPC; TM148 B75 Screw; Special M09 Washer; Flat; 8.3x16.0x1.3t; Zn-BL N20 Screw; BH; M4x15L; SM; PH; CST;
BOX; F-T
B18 Air Shock; QDY1000N; TM364 B80 Screw; Special; **Disc Not Stocking M10 Screw; HH; 3/8”-16 UNCx47mm;
MT; BZN; F-T N20 Screw; Phil; 4x12L; Bl**Disc Use 004620-00

SPARE PARTS LIST
ROJO T4 / ROJO T5
Reference
numbe
r
English Description Reference
numbe
r
English Description Reference
numbe
r
English Description
N21 Washer; Flat; 3.2x8.0x1.0t; Zn-BL N76 Audio Frequency Set; OUT; H Ver. Q14 Cover; Motor; D; ABS; 75140;
TM145
N22 Screw; Phillip; BH; Tapped; 3x6L N77 CTL Board; iPod; H102; SOO-
C135
A
Q19 Screw; Phillip; Big BH; Tapped;
4x12L
N23 Screw; Phillip; BH; Tapped; 3x10L;
Zn-BL N79 Connect Wire; VFD; 200mm (XHS- 4Y+XHS-3Y) Q22 Screw; Phillip; Big BH; Tapped; φ4x15L
N25 Cover; iPoad; TM318 P01 Power Wire; Control Board; 500;
16AWG+150 Q23 Screw; BH; M4x15L; SM; PH; CST; BOX; F-T
N26 Screw; Phillip; BH; Tapped; 3x12L;
Gap; Zn-B P02 Adaptr; AC100~240V; 12V/1.5A- Speaker Board R02 Running Belt; B; 495x3048x1.6t;"Horizon"
N30 Screw; Phillip; BH; Tapped; 4x8L;
Color Zinc P03 PWR Wire; VFD; 2600L (VH-2Y+EL- 2Y) R03 Belt; Poly-V; 210-J8; Net Print
N36 iPoad Spacer P04 Switch; POWER; RF-1004 ROHS;
TM13; TM13-1 R04 Screw;Hex Socket;Round;M10x1.5Px90L;;Zn-
N38 Screw; Phillip; Round; 3x20L; BED
(Black); Ga P05 Breaker; Current; 12A125V/250V; UL; TM44 R05 Nut LK M8 CHM; Zn-BL
N51 Foam; iPod; TM318-1US P07 Connect Wire; Console; 2450L R06 Washer; Flat; 10.2x20.0x1.5t; Zn-BL
N52 Foam; iPod; TM318-1US P08 Wire; Bslink; 16AWG;60; **Disc Use
002124-B R07 Washer; Flat; 8.3x16.0x1.3t; Zn-BL
N61 Overlay; Manipulate; 1 (0.25mmPC);
TM371 P10 Sensor Wire; 1000(Magnet Reed Tube+2.5-2P R08 Screw; Hex Socket; Round; M8x1.25Px25L; Zn-
N62 Overlay; Manipulate; 2 (Keypad);
TM371 P13 Screw; M3x0.5Px10LZinc **Disc Use 004415-Z R09 Screw; Hex Socket; Round; M8x1.25Px55L; BED
N65 Connect Wire;VFD-
IPod;600mm500mm;TM371 P17 Screw; Phillip; BH; M5x0.8Px25L; Ni; Gap R10 Magnet 10X3T
N66 Trumpet; Voice Box; 3W; XHS-2Y;
250MM P18 Washer; EXT; 5.3X10X0.6T; CST;
ZNC V04 Sticker; iPod; TM371-1US noROHS
N68 Grounding Wire; Pulse; 150L P19 Nut; HX; M5x0.8P; CST; BAN V05 Sticker; Audio out; TM318-1US
N69 Three-D Earphone Wire; PJ-2030T
(Sockte 3) P21 Fixing Base; Power Switch; Painting; MM330 V33 Instruction Manual; TM371-1US
N70 Wire; Safety Switch; 9216+2.5-2P;
480L P29 Screw BH M5X12 Self Tapping; Zn- BL X01 Shipping Box; TM371B-1US
N70 Connect Wire;iPod-PCB; 250 (XHS-
6Yx2) Q01 Motor Cover Set Z02 Tie Mount; Self Adhesive; Nylon66;
HC-101; W
N71 Connect Wire; Key250 (XHS-10Yx2) Q02 Left Foot Rail Set Z04 Driver; Screw; Phillip; 5x75
N72 Connect Wire; Grip Pulse; SM-2A;
24AWG; 600 Q06 Cover; L; B; Panting; Salsa Z13 Wrench; Hex;T-Type; #8x168L
N73 Connector Wire; Earphone; 180mm;
2.54 (3P-3P Q07 Cover; R; B; Panting; Salsa Z24 Wrench; Hex; L-Type; 5mmx168L
N74 UCB; T1201; H103S102 Q13 Tinnerman Nut Sheet Metal M5 Z26 Wrench; L-Type#5x150L **Disc Use
005395-Z

2/15/09 13:57 PM