Huck 7352 User manual
Instruction Manual
7352
Hydraulic Regional Jet Clearance Tool
(shown with nose assembly attached)
December 7, 2018
HK1042
2
7352 Hydraulic Regional Jet Clearance Tool (HK1042)
3
7352 Hydraulic Regional Jet Clearance Tool (HK1042)
Safety Instructions..............................................4–5
....................................................6
Principle of Operation ............................................7
Preparation for Use...............................................8
Assembly of NPTF Threaded Components..........................8
Maintenance ..................................................9–10
Hydraulic Couplings .............................................10
Disassembly.....................................................11
Assembly .......................................................11
Assembly Drawing...............................................12
Parts List........................................................13
Troubleshooting.................................................14
Kits & Accessories ...............................................14
4
7352 Hydraulic Regional Jet Clearance Tool (HK1042)
I. GENERAL SAFETY RULES:
1. A half hour long hands-on training session with
condition at all times. Tools and hoses should be
serious bodily injury.
damaged.
9. Tool is only to be used as stated in this manual. Any
fastener ejecting may occur.
assembly before installing the next fastener.
nose assembly installed.
sure the collar orientation is correct. See fastener data
II. PROJECTILE HAZARDS:
source when changing inserted tools or accessories.
assessed for each use.
III. OPERATING HAZARDS:
the tool.
3. Hold the tool correctly and be ready to counteract
manufacturer.
Safety Instructions
GLOSSARY OF TERMS AND SYMBOLS:
Bold, Italic type, and underline:
instruction.
WARNINGS: Must be understood to avoid
severe personal injury.
CAUTIONS: Show conditions that will damage
equipment or structure.
5
7352 Hydraulic Regional Jet Clearance Tool (HK1042)
IV. REPETITIVE MOTION HAZARDS:
aching, tingling, numbness, burning sensations or
V. ACCESSORIES HAZARDS:
inserted tool or accessory.
consumables that are recommended. Do not use other
VI. WORKPLACE HAZARDS:
hose.
other utility lines.
4. Tool is not insulated against contact with electrical
tool.
VII. NOISE HAZARDS:
safety regulations.
increase in noise.
VIII. VIBRATION HAZARDS:
X. HYDRAULIC TOOL SAFETY INSTRUCTIONS:
the tool can cause serious injury.
7. Be sure all hose connections are tight.
Safety Instructions (continued)
WARNING: Do not exceed maximum pull or
return settings on tool.
6
7352 Hydraulic Regional Jet Clearance Tool (HK1042)
POWER SOURCE:
MAX OPERATING TEMP: 125° F (51.7° C)
MAX FLOW RATE: 7.5 l/m)
MAX PULL PRESSURE: 393 bar)
MAX RETURN PRESSURE:165.5 bar)
CAPACITY: 5,517 lbs
(24.54 kN @ 393 bar)
STROKE: 0.45 in. (1.2 cm)
WEIGHT: 5.5 lbs (2.49 kg)
HOSE KITS:
689.5 bar
HYDRAULIC FLUID:
DEXRON®III, DEXRON VI, MERCON®, Allison C-4
ATF)
®HFD or
DEXRON is a registered trademark of General Motors Corp.
MERCON is a registered trademark of Ford Motor Corp.
Quintolubric is a registered trademark of Quaker Chemical Corp.
1.7
4.3
4.9
1.3
3.5
8.9
0.7
1.8
2.5
6.4
2.2
5.7
3.0
7.7
cm
7
7352 Hydraulic Regional Jet Clearance Tool (HK1042)
PULL STROKE
installing the fastener.
RETURN STROKE
fastener.
PULL side
Hydraulic fluid
direction
(RETURN side
opposite)
Trigger
8
7352 Hydraulic Regional Jet Clearance Tool (HK1042)
®
.
5. Select a nose assembly for the fastener to be installed
and attach it to the tool.
7.
WARNING: Connect the tool’s hydraulic
hoses to the POWERIG before connecting
tool’s control switch cord to the POWERIG.
If not connected in this order, severe
personal injury may occur.
WARNING: Correct PULL and RETURN
pressures are required for operator’s safety
and for Installation TooI’s function. Pressure
Gauge T-124883CE is available for checking
Gauge Instruction Manual. Failure to verify
pressures may result in severe personal
injury.
WARNING: Disconnect the tool’s control
switch cord from the POWERIG before
disconnecting the tool’s hydraulic hoses.
If not disconnected in this order, severe
personal injury may occur.
AIR FITTINGS
®
HYDRAULIC FITTINGS
™to male and female threads which
ALL FITTINGS:
condition.
assembly.
THREAD SIZE FINAL THREAD ENGAGEMENT AT FULL MAKE-UP
1/8-27 NPTF .235 inch (.59 cm)
1/4-18 NPTF .339 inch (.86 cm)
3/8-18 NPTF .351 inch (.89 cm)
9
7352 Hydraulic Regional Jet Clearance Tool (HK1042)
understanding of the tool and basic maintenance
hand tools in a clean and well-lighted area. Only
standard hand tools are required in most cases. Where
.
require force, use suitable soft materials to cushion
force. Reassemble tool with the same care. Consult
if a malfunction occurs.
SYSTEM INSPECTION
the
lear air-lines of dirt
and water.
-
and hydraulic systems.
reassembly, examine them for damage and wear.
tool damage. See .
followed, the tool could be damaged.
-
force.
STANDARD SEALANTS, LUBRICANTS & FLUIDS
- ®, Loctite®567, or Slic-Tite®
- Smear ®130-AA (502723) or
®505476) on O-rings and
items.
continued...
Loctite is a registered trademark of Henkel Corporation, U.S.A.
Threadmate is a registered trademark of Parker Intangibles LLC.
Slic-tite is a registered trademark of LA-CO Industries, Inc.
LUBRIPLATE is a registered trademark of Fiske Brothers Rening Co.
SUPER-O-LUBE is a registered trademark of Parker Hannin Corp.
Teon is a registered trademark of E. I. du Pont de Nemours and
Company.
CAUTION:®tape on
pipe threads. Tape can shred, resulting in
malfunctions.
WARNINGS:
Before performing maintenance, disconnect
the tool’s electric control trigger from
the POWERIG®Hydraulic Unit before
disconnecting tool hoses from it. If not
disconnected in this order and reconnected
in the reverse order, severe personal Injury
may occur.
Inspect tool for damage and wear before
each use. Do not use if damaged or worn;
severe personal injury may occur.
CAUTIONS:
- Keep foreign matter out of the hydraulic
system. Keep separated parts away from
dirty work surfaces.
valve failures in tool and POWERIG®.
- Check the Assembly Drawings in this
manual for the proper direction of the
CAUTION: Always replace seals, wipers, and
ALL rings when tool is disassembled for any
reason.
10
7352 Hydraulic Regional Jet Clearance Tool (HK1042)
PREVENTIVE MAINTENANCE
System Inspection
with nose assembly, hydraulic hoses, trigger switch and
-
rect minor troubles.
daily for damage and wear.
.
. Do NOT use hoses
to carry tool.
.
POWERIG MAINTENANCE
TOOL MAINTENANCE
.
NOSE ASSEMBLY MAINTENANCE
Clean nose assemblies
TIP:
.
501102)504438)
11
7352 Hydraulic Regional Jet Clearance Tool (HK1042)
tool. Disassemble only
damaging the tool.
the Assembly Drawing in this manual.
TO DISASSEMBLE THE TOOL:
1.
2.
3.
4.
NOTE: Do not remove hydraulic hoses from the
tool unless replacing the hoses. If necessary to
remove the hoses, uncover the hose ttings by
sliding back the plastic shrouds.
NOTE: Use the following steps only if the switch,
wire, or connector is in need of repair.
Disassemble the electrical connector.
5.
from the rear of the cylinder.
6.
7.
and gland (8) out the rear of the tool.
8. .
9. .
re-usable
in a clean, dry area.
WARNING: Disconnect the tool’s electric
control trigger system from the POWERIG
before disconnecting the hydraulic hoses
from it. If not disconnected in this order,
serious personal injury may occur.
When re-connecting, reverse the above
order. If the order is not followed, serious
personal injury could occur.
This section details the re-assembly of the tool. For
.
NOTE: When re-assembling the tool, always replace
damaged and defective parts, and all seals, wipers,
and rings of sub-assemblies.
7352KIT.
®502723
®505476
ease assembly.
TO RE-ASSEMBLE THE TOOL:
and on gland (8).
NOTE: Flats of valve MUST face the rear of tool.
5. Install retaining ring (10) and screw (9) onto rear of
6. Slide drawbar (3) into rear of cylinder head.
9. Install guard assembly (5) and secure with two
screws (24).
WARNING: Replace all seals of disassembled
components.
Do not omit any seals during servicing or
re-assembly; leaks will result and serious
personal injury can occur.
12
7352 Hydraulic Regional Jet Clearance Tool (HK1042)
18, 19 (2)
21
(2)
20 (6)
23
22
1235
7
8
9
11
12
13
14
15
11
13
12
16
17
6
10
5(ref)
24
(2)
10
(ref)
25 (2)
26
(Torque to
17-20 ft. lbs.)
13
7352 Hydraulic Regional Jet Clearance Tool (HK1042)
*
pressure settings information which MUST remain on the tool and be easily read.
If a sticker becomes unreadable, damaged, or worn, or if it has been removed
from the tool, it must be replaced. The part number is shown in the table above.
ITEM PART NO. DESCRIPTION QTY.
1 126939 Head Assembly contains: 1
(not sold separately)Machined Head 1
500812 (Item 13)O-ring 1
501106 (Item 12)Back-up Ring 1
2*590424-5700 pressure warning & CE) 1
3 126932 Drawbar 1
4 ------ ------------ ---
5 126931 Guard Assembly 1
6 126934 1
7 500114 Screw 1
8 126933 Gland 1
9 118472 Screw 1
10 126925 Retaining Ring 1
11 500819 O-ring 2
12 501106 2
13 500812 O-ring 2
14 126924 1
15 501113 1
16 126940 Piston Assembly contains: 1
(not sold separately)Piston 1
500819 (Item 11)O-ring 1
501113 (Item 15)Back-up Ring 1
17 126926 Key Assembly contains: 1
126928 Key 1
126927 Screw 1
505600 Retaining Ring 1
18 128298 Trigger Cord Housing Assembly 1
19 126923 not shown) 2
20 505839 Cable Tie 6
21 124881-1 Hose 2
22 507680 1
23 507679 1
24 505557 Screw 2
25 503431 Reducing Bushing 2
26 590517 2
14
7352 Hydraulic Regional Jet Clearance Tool (HK1042)
1. Tool fails to operate when trigger is pressed.
®
b. Loose air or electric connections.
c. Damaged trigger assembly.
e. not installed in tool.
2. Tool operates in reverse.
a.
hydraulic unit and tool.
3. Tool leaks hydraulic uid.
a. .
4. Hydraulic couplers leak uid.
5. Hydraulic uid overheats.
manual.
c. incorrectly installed.
6. Tool operates erratically and fails to install
fastener properly.
b. Damaged or tool.
7. Pull grooves on fastener pintail stripped during PULL
stroke.
a.
b. Incorrect fastener length.
c. Worn or damaged jaw segments.
jaw segments.
8. Collar of fastener not completely swaged.
a. .
b. .
9. Tool “hangs-up” on swaged collar of fastener.
b. .
c. Not enough collar lubricant.
d. Nose assembly not correctly installed.
10. Pintail of fastener fails to break.
b. .
c. .
11. Nose will not release broken pintail.
a. Nose assembly not correctly installed.
trouble.
SERVICE KITS
7352KIT
ACCESSORIES
® 508517
Slic-Tite® 503237
Spare Parts Service Kits
.
Accessories
maintenance on this tool.
Threadmate is a registered trademark of Parker Intangibles LLC.
Slic-tite is a registered trademark of LA-CO Industries, Inc.
15
7352 Hydraulic Regional Jet Clearance Tool (HK1042)
Limited Warranties
Limited Lifetime Warranty on BobTail® Tools:
that its BobTail® installation tools manufactured after
useful lifetime. This warranty does
Two Year Limited Warranty on Installation Tools:
®
December 1, 2016 shall be free from defects in materials
90 Day Limited Warranty on Nose Assemblies and
Accessories:
and accessories shall be free from defects in materials
literature.
Useful lifetime
Huck:
any loss or damage, directly or indirectly, arising from the
warranty or for any claim for incidental or consequential
damages.
Huck Installation Equipment:
without notice.
below.
Eastern
CERTIFIED
MANAGEMENT
SYSTEM
ISO 9001-2015
ISO 14001-2015
© 2018 Huck International, Inc.
Arconic Fastening Systems
Kingston Operations
1 Corporate Drive, Kingston, NY 12401
Tel: 800-431-3091 • Fax: 845-334-7333
www.afshuck.net/us
INDUSTRIAL NORTH AMERICA
Kingston Operations
Tel: +1-800-278-4825
Fax: +1-845-334-7333
Tracy Operations (IDG)
Tracy, CA 95376
Tel: +1-800-826-2884
Fax: +1-800-573-2645
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Waco, TX 76714-8117
Tel: +1-800-388-4825
Fax: +1-800-798-4825
INDUSTRIAL GLOBAL
Kolkata Operations
Tel: +91-33-40699170
Tel: +91-33-40699180
Fax +91-33-40699184
Melbourne Operations
1508 Centre Road
Clayton, Victoria
Australia 3168
Tel: +613-8545-3333
Fax: +613-8545-3390
São Paulo Operations
(Módulo III) Box 11
Tel: +55-11-3583-7061
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58 Yinsheng Road,
215126 China
Tel: +86-512-62863800-8888
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Tel: +44-(0)-1952-290011
Fax: +44-(0)-1952-207701
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Tel: +81-3-3539-6594
Fax: +81-3-3539-6585
AEROSPACE NORTH AMERICA
Kingston Operations
Tel: +1-800-278-4825
Fax: +1-845-334-7333
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Simi Valley, CA 93063
Tel: +1-805-527-3600
Fax: +1-805-527-0900
AEROSPACE GLOBAL
Aichach Operations
Robert-Bosch Str. 4
Aichach 86551
Germany
Tel: +49-8251-8757-0
Cergy Operations
France
Tel: +33-1-34-33-98-00
Fax: +33-1-34-33-97-77
Hong Kong Operations
27th Floor, 88 Hing Fat Street
Causeway Bay
Tel: +852-2864-2012
Arconic Fastening Systems Tooling Support Locations
NOTICE: The
is only for general guidance with regard
and is not intended to create any warranty,
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