Huck BTT57 Series User manual

BTT57 series Bobtail Installation System Alcoa Fastening Systems
6
13.624
346.05
7.143
181.4
3.538
89.86
3.00
76.2
Ø
Ø
S
SPECIFICATIONS
PECIFICATIONS BTT57
BTT57
• Stroke: 2.2 in
• Weight: 20.5 lbs.
INCHES
mm
BTT57 Tool Assembly
Figure 1
O
OPTIONAL
PTIONAL E
EQUIPMENT
QUIPMENT
Service Kit -BTT57KIT
Teflon Stick -503237
Loctite* 242 -505016
*Loctite is a trademark of Henkel Corporation, U.S.A.
Anti-seize Lubricant - 508183
CE Compatible
Pump/Controller - HK432BT
Hose Cable
Extension Assy - 128461-(length)
Test Plates:
12mm Small - 128484
12mm Large - 128483
14mm Small - 128467
14mm Large - 128466
16mm Small - 128465
16mm Large - 128464
20mm Small - 128486
20mm Large - 128485
Load Cell Assembly - 128433
(Shown Below)
To maintain CE conformity, only CE compatible equipment should be used with these tools. Installation tools
and nose assemblies are the only CE components unless otherwise noted. Controls and other hardware shown
in the manual are for domestic use only.

BTT57 series Bobtail Installation System Alcoa Fastening Systems
7
Apply
Anti-seize Lubricant
P/N 508183 to
Outside of Puller
and inside of Anvil
Apply
Loctite 242
P/N 505016
to these
threaded joints
501736
Setscrew
(Qty. 1)
501920
Setscrew
(Qty. 3)
128769
Anvil Holder
128765
Puller
128768
Anvil Assy
2.19 55.
Ø
.0
153.9
7.58
192.5
Apply Vi ra-tite
P/N 505125 to
Setscrew threads
per manufacturers
instructions.
S
SPECIFICATIONS
PECIFICATIONS 99-7852
99-7852
99-7852 Nose Assembly
20mm
INCHES
mm
Figure 2

BTT57 series Bobtail Installation System Alcoa Fastening Systems
9
118308-*
Cord Assy
(2-Wire)
* Two digit number after das indicates ose lengt in feet.
(Example: 118308-12 is 12 foot ose assembly.)
BTT57
99-7852
Optional
Tool
Balancer
918 Powerig
To primary
power source
128441-3
3-Tool Controller
115 VAC
15A Plug
128418-*
Cord Assy 128457-*
Cable Assy
(Pressure
Transmitter)
125926-*
Hose Assy
128415
Relief
Valve
Transducer
TOOL 1
TOOL 1
CAUTION
CAUTION
ON
OFF
POWERIG HYDRAULIC UNIT
CAUTIO N
TOOL 2 15 VAC
24 VAC
TOOL 2
CAUTIO N
CAUTIO N
CAUTIO N
CAUTIO N
CAUTIO N
Figure 3
S
SETUP
ETUP U
USING
SING THE THE 918 P
918 POWERIG
OWERIG
1. With the Nose Assembly in place on the Installation
Tool, begin setup. First connect the Hydraulic Hoses
to the Powerig.
2. Connect the Relief Valve to the other end of the
Powerig Hydraulic Hoses.
3. Connect 125926 Hose Assy to the Transducer
(PULL pressure) and Relief Valve (RETURN pres-
sure).
4. Connect 118308 Cord Assy from the Controller to
the Powerig labeled TOOL 1.
5. Connect 128457 Cable Assy from the Controller to
the Transducer.
6. Connect the 125926 Hose Assy to the installation
tool.
7. Connect the 128418 Cord Assy to the installation
tool.
8. a. Connect the other end of 128418 Cord Assy to
the Controller at TOOL 1.
b. Connect optional 128461-* Hose/Cable Assy.
9. Connect the electrical plug from the Controller to a
120 VAC 15amp power.
continued
!
WARNING: To prevent tripping hazard, sus-
pend tools and route hoses off of floors.
!
WARNING: Only use compatible equipment
with this tool.

BTT57 series Bobtail Installation System Alcoa Fastening Systems
12
B
VIEW B-B
15 (See Figure 8.1)
1-14
128720 Tool Assy
(See Figure 7)
A A
BTT57 Tool Assembly Refer to Parts List for individual part numbers.
SECTION A-A
(Enlarged)
17 (See Figure 8.2)
18 19 20 21
C
C
SECTION C-C
(Enlarged)
22
23
Apply Loctite 242 HU K p/n 505016 per manufacturers instructions.
24 25, 2
Figure 6

BTT57 series Bobtail Installation System Alcoa Fastening Systems
13
R
P
1a
1b
1c
1d
2a
2b
2c 2d
3a
3d
3b 3c
4a
4b
4c 4d
4e 4f 2c
77
5
6
(qty 2)
8
1d 3c 3d 3c
9
13
12
10
128720 Tool Assembly Refer to Parts List for individual part numbers.
Actuator
Hole
Figure 7

BTT57 series Bobtail Installation System Alcoa Fastening Systems
14
15a
15b 15c 15d 15e
15f
15g
15h15 j
Section A-A
15k(4)
Figure 8.1 - 128784 Trigger & Terminal Box Assembly
Refer to Parts List for individual part numbers.
Figure 8.2 - 12874 Limit
Switch Housing Assembly
Refer to Parts List for individual part numbers.
17a
17b
17c 17d
17e
17f
17g
17h
17 j
17k
17m
17n
17p 17q
Section A-A
Actuator
Lever
Dimple for
Limit Switch
Rod
Apply Loctite 242
or equivalent, per
manufacturer s
instructions*
* Loctite is a trademark of Henkel Corporation, U.S.A.
15m
15n15p
15q 15r
15s
17b
Figure 8

BTT57 series Bobtail Installation System Alcoa Fastening Systems
15
Item
note
Description Part
Number
Qty.
1Main Housing Assembly contains: 128716 1
1a Main Housing 128725 1
1b Lockscrew 121343-57 1
1c O-Ring 506079 1
1d Back-up Ring 501144 2
2Piston Assembly contains: 128717 1
2a Piston 128727 1
2b Pipe Plug 503703 2
2c Back-up Ring 502855 2
2d O-Ring 506085 1
3Rear Piston Assy contains: 128718 1
3a Rear Piston 128726 1
3b Polyseal 505919 1
3c Back-up Ring 501144 3
3d O-Ring 500850 2
4Forward Gland Assy contains: 121891 1
4a Forward Gland 121879 1
4b Wiper 506066 1
4c Back-up Ring 501155 1
4d O-Ring 506090 1
4e Back-up Ring 503610 1
4f O-Ring 506082 1
5Rear Piston Shield 128721 1
6Locater Button 125902-1 2
7Retaining Ring 503448 2
8Suspension Sleeve 128722 1
9Locking Screw 128701 1
10 Hydraulic Hose 123749-2 2
12 Male Coupler 110438 1
13 Female Coupler 110439 1
Item
note
Description Part
Number
Qty.
15 Trig./Term. Box Assy contains: 128784 1
15a Trigger Box 128782 1
15b Trigger Assembly 128756 1
15c Trigger Box Cover 128780 1
15d Screw 505879 1
15e Terminal Strip 124379 1
15f Strain Relief 505344-3 1
15g Cable Assembly 128416 1
15h Trigger Box Clamp 128783 1
15j Screw 506061 2
15k Screw 502468 4
15m Screw 505588 1
15n Self-locking Nut 501050 1
15p Tension Cable Assembly 128785 1
15q Switch Cable 128786 1
15r Strain Relief 506358 1
15s LED Lamp 508310 1
17 Switch Housing Assy contains: 128745 1
17a Cap Screw 500048 1
17b Flat Washer 500166 2
17c Switch Plate 128749 1
17d Spring 508360 1
17e Cap Screw 500051 1
17f Spring 508307 1
17g Lever 128748 1
17h Cap Screw 500057 4
17j Dowel 501342 1
17k Microswitch 506038 1
17m Button Head Cap Screw 507570 2
17n Screw 500063 2
17p Limit Switch Upper Housing 128747 1
17q Limit Switch Lower Housing 128746 1
18 Actuator Rod 128754 1
19 Limit Switch Rod Guide 128755 1
20 Spring 508308 1
21 Limit Switch Rod 128753 1
22 Adapter Plate 128751 1
23 Screw 504284 4
24 Huck Sticker 590059 1
25 CAUTION Keep Clear Sticker 590259 1
26 CAUTION Pressure Sticker 590189-5 1
Refer to Figures 6, 7, and 8 on the following pages for Tool Assembly Item numbers.
BTT57 T
BTT57 TOOL
OOL A
ASSEMBLY
SSEMBLY P
PARTS
ARTS L
LIST
IST

BTT57 series Bobtail Installation System Alcoa Fastening Systems
18
W
WIRING
IRING I
INSTRUCTIONS
NSTRUCTIONS
128756
Trigger
506038
Switch
LS1 - NC
128786
Switch
Cable
RED
BLACK
508310
LED
BLACK - 6 BLACK - 5 BLACK - 4 WHITE - 2
BLACK -
RED - 3
505231
Wire
- WHITE (SOURCE +24VDC - TRIGGER) 2 - RED (SOURCE +24VDC - LS ) 3 - YELLOW (+24VDC - LED) 4 - GREEN (SIGNAL +24VDC - LS ) 5 - BLACK (SIGNAL +24VDC - TRIGGER) 6 - BROWN (GROUND - LED)
128416
Cable Assy
128756
Trigger
506038
Switch
LS1 - NC
- WHITE (SOURCE +24VDC - TRIGGER)
2 - RED (SOURCE +24VDC - LS ) 3 - YELLOW (+24VDC - LED) 4 - GREEN (SIGNAL +24VDC - LS ) 5 - BLACK (SIGNAL +24VDC - TRIGGER) 6 - BROWN (GROUND - LED) 7 - NOT USED 8 - NOT USED
Pin - Color at Plug (Function)
506504
Plug
508310
LED
+
-
+-
+24VDC GND
TO CONTROL
OUTPUT
LS1
NOT USED
TO CONTROL
INPUT
TO CONTROL
INPUT
TRIGGER
PIN COLOR
WHITE 2 RED 3 YELLOW 4 GREEN 5 BLACK 6 BROWN 7 NOT USED 8 NOT USED
Crimp conductors in positions shown. Eight Pin Connector
56
2
3
4
8
7
BLACK - 4
WHITE - 2
Figure 12