HYVA HB60 Series User manual

HB60
INSTRUKCJA OBSŁUGI, SERWISOWA I LISTA OSTRZEŻEŃ
WARNING, OPERATING AND MAINTENANCE MANUAL
ANWEISUNGS-, BEDIENUNGS UND WARTUNGSHANDBUCH

SPIS TREŚCI
ALISTA OSTRZEŻEŃ ..................................................................................1
A.1 RYZYKA MECHANICZNE ....................................................................................................................................2
A.1.1 ZAGROŻENIA MECHANICZNE ...............................................................................................................................................2
A.1.2 NIEBEZPIECZEŃSTWO ZGNIECENIA....................................................................................................................................5
A.1.3 NIEBEZPIECZEŃSTWO OBCIĘCIA.........................................................................................................................................8
A.1.4 ZAGROŻENIA POCIĄGNIĘCIEM LUB PORWANIEM..............................................................................................................9
A.1.5 ZAGROŻENIA UDERZENIEM..................................................................................................................................................9
A.1.6 ZAGROŻENIA ZWIĄZANE Z WYCIEKAMI OLEJU ................................................................................................................11
A.1.7 UTRATA STATECZNOŚCI.....................................................................................................................................................12
A.1.8 POŚLIZGNIĘCIA, POTKNIĘCIA I UPADKI.............................................................................................................................15
A.2 ZAGROŻENIA PORAŻENIEM PRĄDEM ...........................................................................................................16
A.2.1 STYK Z PRĄDEM...................................................................................................................................................................16
A.2.2 ELEKTROSTATYCZNOŚĆ ....................................................................................................................................................18
A.3 ZAGROŻENIA OD GORĄCA..............................................................................................................................19
A.3.1 POPARZENIA........................................................................................................................................................................19
A.3.2 TEMPERATURA OTOCZENIA...............................................................................................................................................19
A.4 ZAGROŻENIA OD HAŁASU ..............................................................................................................................20
A.5 ZAGROŻENIA OD WIBRACJI............................................................................................................................20
A.6 RYZYKA OD SUBSTANCJI UŻYWANYCH W URZĄDZENIU...........................................................................21
A.6.1 RYZYKA OD SUBSTANCJI TOKSYCZNYCH (WDYCHANIE LUB KONTAKT)......................................................................21
A.7 ZAGROŻENIA ERGONOMICZNE ......................................................................................................................25
A.7.1 POZYCJA OBSŁUGI ..............................................................................................................................................................25
A.7.2 WIDOCZNOŚĆ.......................................................................................................................................................................26
A.7.3 BŁĘDY CZŁOWIEKA..............................................................................................................................................................27
A.8 NIEOCZEKIWANE WŁĄCZENIA I WYŁĄCZENIA ŻURAWIA...........................................................................28
A.9 BŁĘDY URZĄDZEŃ ZABEZPIECZAJĄCYCH ...................................................................................................29
A.10 BŁĘDY W POŁĄCZENIACH ..............................................................................................................................31
A.11 ZAGROŻENIE PRZY NIE-POPRAWNYCH RUCHACH ŁADUNKU ..................................................................33
A.12 OSTRZEŻENIA ODNOŚNIE PODNOSZENIA I TRANSPORTU ŻURAWIA .....................................................36
A.13 DODATKOWE OSTRZEŻENIA PRZY STEROWANIU RADIOWYM .................................................................37
A.14 OSTRZEŻENIA PRZY DODATKOWYCH PODPORACH ..................................................................................41
A.15 DODATKOWE OSTRZEŻENIA PRZY BOCIANKU............................................................................................43
A.16 OSTRZEŻENIA PRZY PRACY Z SIODEŁKA LUB STANOWISKA STOJĄCEGO ...........................................44
A.17 DODATKOWE OSTRZEŻENIA PRZY WCIĄGARCE ........................................................................................46
A.18 DODATKOWE OSTRZEŻENIA PRZY ŁYŻCE I PRZY CHWYTAKU.................................................................49
A.19 DODATKOWE OSTRZEŻENIA PRZY WIERCENIU ..........................................................................................52
BISTRUKCJA OBSŁUGI.............................................................................. 1
B.1 WPROWADZENIE ................................................................................................................................................2
B.2IDENTYFIKACJA..................................................................................................................................................3
B.3 OPIS ŻURAWIA ORAZ DOKUMENTACJA .........................................................................................................4
B.3.1 ZAŁĄCZONA DOKUMENTACJA..............................................................................................................................................4
B.3.2 PRZEPISY PROJEKTOWE I KLASYFIKACYJNE ....................................................................................................................4
B.3.3 Z OZNACZENIEM CE .............................................................................................................................................................5
B.3.4 BEZ OZNACZENIA CE............................................................................................................................................................5
B.3.5 WARUNKI EKSPLOATACJI.....................................................................................................................................................6
B.3.6 CZYNNOŚCI ZABRONIONE ....................................................................................................................................................6
B.3.7 GŁÓWNE PODZESPOŁY.........................................................................................................................................................7
B.3.8 URZĄDZENIA BEZPIECZEŃSTWA, OGRANICZNIKI I WSKAŹNIKI........................................................................................8
B.3.9 PLOMBY ZABEZPIECZEŃ.......................................................................................................................................................9
B.3.10 Sterowanie żurawi bez X ........................................................................................................................................................10
B.3.11 STEROWANIE DLA X............................................................................................................................................................11
B.4 OPIS STEROWNIKÓW.......................................................................................................................................12
B.4.1 PENEL STEROWANIA ŹURAWIA CE NIE Z X.......................................................................................................................12
B.4.2 PANEL STEROWANIA (ŻURAW Z X) ..................................................................................................................................13
B.4.3 STEROWANIE ŻURAWIA NIE X............................................................................................................................................14
B.4.4 STEROWANIE PRACĄ ŻURAWIA Z X...................................................................................................................................16
B.4.5 STEROWANIE ZE. STANOWISKA STOJĄCEGO LUB Z SIODEŁKA (OPCIONALNIE) .........................................................19
B.5 OPIS URZĄDZEŃ ZABEZPIECZAJĄCYCH ......................................................................................................22
B.5.1 ZAWÓR OGRANICZAJĄCY MAKSYMALNE CIŚNIENIE PRACY ..........................................................................................22
B.5.2 ZAWÓR NADCIŚNIENIOWY..................................................................................................................................................23
B.5.3 OGRANICZNIK UDŹWIGU (ŻURAWIE z X) ...........................................................................................................................24
B.5.4 WYŁĄCZNIK BEZPIECZEŃSTWA .........................................................................................................................................25
B.5.5 OGRANICZNIK UDŹWIGU PRZY RĘCZNYM PRZEDŁUŻENIU WYSIĘGNIKA .....................................................................26
B.5.6 ZAWORY BLOKUJĄCE NA SIŁOWNIKACH HYDRAULICZNYCH.........................................................................................27
B.5.7 BLOKADY DLA BELEK PODPOROWYCH.............................................................................................................................28
B.5.8 URZĄDZENIE BLOKUJĄCE RĘCZNE PRZEDŁUŻENIE WYSIĘGNIKA ................................................................................29
B.5.9 OGRANICZNIK OBROTU (OPCJONALNIE) ..........................................................................................................................30
B.6 WSKAŹNIKI I LAMPKI OSTRZEGAJĄCE .........................................................................................................32
B.7 NAKLEJKI ..........................................................................................................................................................34

B.8 PODSTAWOWA KONTROLA WARUNKÓW PRACY .......................................................................................35
B.8.1 WARUNKI KLIMATYCZNE I ATMOSFERYCZNE ..................................................................................................................35
B.8.2 ODLEGŁOŚCI OD LINII ENERGETYCZNYCH.......................................................................................................................36
B.8.3 POCHYLENIE TERENU.........................................................................................................................................................36
B.8.4 WYTRZYMAŁOŚĆ PODŁOŻA................................................................................................................................................37
B.8.5 SYGNALIZOWANIE ...............................................................................................................................................................38
B.8.6 OGÓLNE WYTYCZNE KONTROLI ŻURAWIA PRZED ROZPOCZĘCIEM PRACY................................................................39
B.9 PRACA ŻURAWIEM...........................................................................................................................................40
B.9.1 ROZPOCZĘCIE PRACY (BEZ STEROWANIA RADIOWEGO)...............................................................................................40
B.9.2 ROZPOCZĘCIE PRACY ŻURAWIA ( X)................................................................................................................................. 41
B.9.3 PROCEDURA DOTYCZĄCA PODPÓR ŻURAWIA.................................................................................................................42
B.9.4 PROCEDURA ROZKŁADANIA ŻURAWIA..............................................................................................................................43
B.9.5 OBSŁUGA - PODNOSZENIA .................................................................................................................................................44
B.9.6 PROCEDURA SKŁADANIA ŻURAWIA...................................................................................................................................46
B.9.7 PROCEDURA SKŁADANIA PODPÓR....................................................................................................................................48
B.9.8 OBOWIĄZKOWE SPRAWDZENIE BEZPIECZEŃSTWA PRZED OPUSZCZENIEM MIEJSCA PRACY.................................49
B.10 DODATKOWE PODPORY..................................................................................................................................50
B.10.1GŁÓWNE ZESPOŁY ...................................................................................................................................................................50
B.10.2 URZĄDZENIA ZABEZPIECZAJACE I ZAWORY BLOKUJĄCE ..............................................................................................50
B.10.3 PROCEDURA ROZKŁADANIA DODAT PODPÓR ŻURAWIA. ...............................................................................................51
B.10.4 PROCEDURA SKŁADANIA DODAT. PODPÓR. ....................................................................................................................52
B.11 AKCESORIA DO PODNOSZENIA .....................................................................................................................53
B.11.1 WYSUW MECHANICZNY ......................................................................................................................................................54
B.11.2 WCIĄGARKA .........................................................................................................................................................................56
B.11.3 ŁYŻKA KOPARKOWA - POLIP ..............................................................................................................................................58
CINSTRUKCJA SERWISOWA.....................................................................1
C.1 WARUNKI GWARANCJI......................................................................................................................................2
C.2 TYPOWE CZYNNOSCI SERWISOWE.................................................................................................................2
C.2.1 SMAROWANIE.........................................................................................................................................................................3
C.2.2 SCHEMAT SMAROWANIA ......................................................................................................................................................4
C.2.3 UZUPEŁNIENIE OLEJU W ZBIORNIKU...................................................................................................................................5
C.2.4 CZYSZCZENIE ŻURAWIA .......................................................................................................................................................6
C.3 PLANOWE PRZEGLADY SERWISOWE .............................................................................................................7
C.4 DODATKOWE PRZEGLADY SERWISOWE........................................................................................................7
C.5 PRZESTOJE W PRACY .......................................................................................................................................7
C.6 ZAKOŃCZENIE EKSPLOATACJI ŻURAWIA ......................................................................................................8
C.6.1 ZDEMONTOWANIE .................................................................................................................................................................8
C.6.2 MAGAZYNOWANIE .................................................................................................................................................................9
C.6.3 ROZKŁADANIE NA ELEMENTY ..............................................................................................................................................9
DZAŁĄCZNIKI..............................................................................................1
D.1 DANE TECHNICZNE ............................................................................................................................................2
D.1.1 DANE OGÓLNE .......................................................................................................................................................................2
D.1.2 CZAS WYSUWU SIŁOWNIKA HYDRAULICZNEGO................................................................................................................3
D.1.3 POJEMNOŚĆ SYSTEMU HYDRAULICZNEGO.......................................................................................................................3
D.1.4 WYMIARY ZEWNĘTRZNE.......................................................................................................................................................4
D.1.5 WYSOKOŚĆ HAKA..................................................................................................................................................................5
D.1.6 WYKRES UDŹWIGU................................................................................................................................................................6
D.1.7 WAGI I ŚRODKI CIĘŻKOŚCI .................................................................................................................................................10
D.1.8 SCHEMAT HYDRAULICZNY .................................................................................................................................................11
D.1.9 SCHEMAT ELEKTRYCZNY...................................................................................................................................................19
D.1.10 NAKLEJKI NA ŻURAWIU .......................................................................................................................................................21
D.1.11 LISTA PLANOWANYCH PRZEGLĄDÓW...............................................................................................................................23
D.1.12 PROBLEMY ...........................................................................................................................................................................25
D.1.13 MOMENTY DOKRĘCANIA.....................................................................................................................................................28
D.1.14 TABELA ZAMIAN JEDNOSTEK WYMIAROWYCH ................................................................................................................30

CONTENTS
AWARNING MANUAL .................................................................................1
A.1 MECHANICAL HAZARDS....................................................................................................................................2
A.1.1 MECHANICAL RESISTENCE ..................................................................................................................................................2
A.1.2 CRUSHING HAZARD...............................................................................................................................................................5
A.1.3 CUTTING HAZARD..................................................................................................................................................................8
A.1.4 DRAGGING OR ENTRAPMENT HAZARD...............................................................................................................................9
A.1.5 IMPACT HAZARD....................................................................................................................................................................9
A.1.6 OIL LEAK HAZARD................................................................................................................................................................11
A.1.7 LOSS OF STABILITY.............................................................................................................................................................12
A.1.8 SLIPPING, TRIPPING AND FALLS........................................................................................................................................15
A.2 ELECTRIC SHOCK HAZARD.............................................................................................................................16
A.2.1 CONTACT WITH LIVE COMPONENTS .................................................................................................................................16
A.2.2 STATIC ELECTRICITY...........................................................................................................................................................18
A.3 HEAT HAZARDS ................................................................................................................................................19
A.3.1 BURNS...................................................................................................................................................................................19
A.3.2 ENVIRONMENTAL TEMPERATURE.....................................................................................................................................19
A.4 NOISE HAZARDS...............................................................................................................................................20
A.5 VIBRATION HAZARDS ......................................................................................................................................20
A.6 HAZARDS RELATING TO SUBSTANCES USED BY THE MACHINE .............................................................21
A.6.1 TOXIC SUBSTANCE HAZARD (INHALATION OR CONTACT)..............................................................................................21
A.7 ERGONOMIC HAZARDS ...................................................................................................................................25
A.7.1 OPERATING POSITIONS......................................................................................................................................................25
A.7.2 VISIBILITY..............................................................................................................................................................................26
A.7.3 HUMAN ERROR ....................................................................................................................................................................27
A.8 UNEXPECTED START-UP AND SWITCH-OFF OF THE CRANE.....................................................................28
A.9 SAFETY DEVICE FAULTS.................................................................................................................................29
A.10 COUPLING FAULTS ..........................................................................................................................................31
A.11 HAZARDS DUE TO INCORRECT LOAD MOVEMENTS...................................................................................33
A.12 WARNINGS TO LIFT AND TRASPORT THE CRANE.......................................................................................36
A.13 SUPPLEMENTARY WARNINGS FOR RADIO REMOTE CONTROL................................................................37
A.14 WARNINGS FOR SUPPLEMENTARY CROSS-BEAM.....................................................................................41
A.15 SUPPLEMENTARY WARNINGS FOR JIB ........................................................................................................43
A.16 WARNINGS FOR CONTROLS ON COLUMN AND ON FOOTBOARD.............................................................44
A.17 SUPPLEMENTARY WARNINGS FOR WINCH..................................................................................................46
A.18 SUPPLEMENTARY WARNINGS FOR BUCKET-GRAB ...................................................................................49
A.19 SUPPLEMENTARY WARNINGS FOR DRILL....................................................................................................52
BOPERATING MANUAL..............................................................................1
B.1 PREMISE ..............................................................................................................................................................2
B.2 IDENTIFICATION..................................................................................................................................................3
B.3 CRANE DESCRIPTION AND DOCUMENTATION...............................................................................................4
B.3.1 ENCLOSED DOCUMENTATION..............................................................................................................................................4
B.3.2 DESIGNREGULATIONSANDCLASSIFICATION........................................................................................................................4
B.3.3 CE MARK.................................................................................................................................................................................5
B.3.4 NOT-EC MARK ........................................................................................................................................................................5
B.3.5 SERVICE CONDITIONS ..........................................................................................................................................................6
B.3.6 FORBIDDEN OPERATIONS....................................................................................................................................................6
B.3.7 MAIN COMPONENTS..............................................................................................................................................................7
B.3.8 SAFETY DEVICES, LIMIT SWITCHES AND INDICATORS .....................................................................................................8
B.3.9 SAFETY SEALS.......................................................................................................................................................................9
B.3.10 CONTROLS OF NO X CRANE...............................................................................................................................................10
B.3.11 X-CRANE CONTROLS...........................................................................................................................................................11
B.4 DESCRIPTION OF THE CONTROLS.................................................................................................................12
B.4.1 CONTROL PANELS ON EC NO X CRANE............................................................................................................................12
B.4.2 CONTROL PANEL (X CRANE) ..............................................................................................................................................13
B.4.3 NO X CRANE CONTROLS.....................................................................................................................................................14
B.4.4 X-CRANE WORK OPERATION CONTROLS.........................................................................................................................16
B.4.5 CONTROLS ON COLUMN AND ON FOOTBOARD (OPTIONAL)..........................................................................................19
B.5 DESCRIPTION OF THE SAFETY DEVICES......................................................................................................22
B.5.1 MAX WORKING PRESSURE VALVE.....................................................................................................................................22
B.5.2 OVERPRESSURE VALVES...................................................................................................................................................23
B.5.3 LOAD LIMITING DEVICE (EC CRANES) ...............................................................................................................................24
B.5.4 EMERGENCY STOP BUTTONS............................................................................................................................................25
B.5.5 MANUAL EXTENSION LOAD LIMITING DEVICE..................................................................................................................26
B.5.6 BLOCK VALVES ON HYDRAULIC CYLINDERS....................................................................................................................27
B.5.7 LOCKS FOR STABILIZER RODS ..........................................................................................................................................28
B.5.8 MANUAL EXTENSIONS LOCK DEVICES..............................................................................................................................29
B.5.9 SLEWING LIMITING DEVICES (OPTIONAL).........................................................................................................................30
B.6 GAUGES AND WARNING LIGHTS....................................................................................................................32
B.7 PICTOGRAMS....................................................................................................................................................34

B.8 PRELIMINARY VERIFICATION OF OPERATING CONDITIONS......................................................................35
B.8.1 CLIMATE AND ATMOSPHERIC CONDITIONS......................................................................................................................35
B.8.2 DISTANCE FROM POWER LINES.........................................................................................................................................36
B.8.3 GROUND SLOPE...................................................................................................................................................................36
B.8.4 GROUND RESISTANCE........................................................................................................................................................37
B.8.5 VISIBILITY..............................................................................................................................................................................38
B.8.6 GENERAL PRELIMINARY CRANE CHECKS BEFORE OPERATION ...................................................................................39
B.9 OPERATING WITH THE CRANE.......................................................................................................................40
B.9.1 START UP OPERATION (NO X CRANE)...............................................................................................................................40
B.9.1 START UP OPERATION (X CRANE).....................................................................................................................................41
B.9.3 STABILIZATION PROCEDURE OF THE CRANE ..................................................................................................................42
B.9.4 PROCEDURE FOR OPENING THE CRANE..........................................................................................................................43
B.9.5 LIFTING OPERATIONS .........................................................................................................................................................44
B.9.6 PROCEDURE FOR CLOSING THE CRANE..........................................................................................................................46
B.9.7 PRODEDURE FOR CLOSING THE STABILIZERS................................................................................................................48
B.9.8 COMPULSORY SAFETY CHECKS BEFORE LEAVING THE WORK PLACE........................................................................49
B.10 SUPPLEMENTARY STABILISERS....................................................................................................................50
B.10.1 MAIN COMPONENTS............................................................................................................................................................50
B.10.2 SAFETY DEVICES AND BLOCKING VALVES.......................................................................................................................50
B.10.3 PROCEDURE TO OPEN THE SUPPLEMENTARY OUTRIGGERS.......................................................................................51
B.10.4 PRODEDURE TO CLOSE THE SUPPL.Y OUTRIGGERS .....................................................................................................52
B.11 LIFTING ACCESSORIES ...................................................................................................................................53
B.11.1 MANUAL EXTENSIONS.........................................................................................................................................................54
B.11.2 WINCH...................................................................................................................................................................................56
B.11.3 BUCKET-GRAB......................................................................................................................................................................58
CMAINTENANCE MANUAL.........................................................................1
C.1 WARRANTY TERMS............................................................................................................................................2
C.2 ORDINARY MAINTENANCE................................................................................................................................2
C.2.1 GREASING ..............................................................................................................................................................................3
C.2.2 GREASING CHART .................................................................................................................................................................4
C.2.3 FILLING UP THE OIL TANK.....................................................................................................................................................5
C.2.4 CLEANING THE CRANE..........................................................................................................................................................6
C.3 PLANNED MAINTENANCE..................................................................................................................................7
C.4 EXTRAORDINARY MAINTENANCE....................................................................................................................7
C.5 INACTIVITY ..........................................................................................................................................................7
C.6 PUTTING THE CRANE OUT OF ORDER ............................................................................................................8
C.6.1 DISASSEMBLY........................................................................................................................................................................8
C.6.2 STOCKING...............................................................................................................................................................................9
C.6.3 DISPOSAL ...............................................................................................................................................................................9
DENCLOSURES .......................................................................................... 1
D.1 TECHNICAL SPECIFICATIONS...........................................................................................................................2
D.1.1 GENERAL SPECIFICATIONS..................................................................................................................................................2
D.1.2 OPENING TIME OF THE HYDRAULIC CYLINDERS...............................................................................................................3
D.1.3 CAPACITY OF HYDRAULIC SYSTEM.....................................................................................................................................3
D.1.4 OVERALL DIMENSIONS..........................................................................................................................................................4
D.1.5 HOOK HEIGHT ........................................................................................................................................................................5
D.1.6 LOAD DIAGRAMS....................................................................................................................................................................6
D.1.7 WEIGHTS AND CENTRES OF GRAVITY..............................................................................................................................10
D.1.8 HYDRAULIC DIAGRAMS.......................................................................................................................................................11
D.1.9 ELECTRIC DIAGRAMS..........................................................................................................................................................19
D.1.10 PICTOGRAMS ON THE CRANE............................................................................................................................................21
D.1.11 PLANNED MAINTENANCE CHECK LIST..............................................................................................................................23
D.1.12 TROUBLESHOOTING............................................................................................................................................................25
D.1.13 TIGHTENING TORQUES.......................................................................................................................................................28
D.1.14 CONVERSION TABLES OF MEASUREMENTS UNITS.........................................................................................................30

INHALT
AANWEISUNGSHANDBUCH ......................................................................1
A.1 MECHANISCHE GEFAHREN...............................................................................................................................2
A.1.1 MECHANISCHE FESTIGKEIT..................................................................................................................................................2
A.1.2 QUETSCHUNGSRISIKO..........................................................................................................................................................5
A.1.3 SCHERGEFAHR......................................................................................................................................................................8
A.1.4 GEFAHR DES ERFASSENS UND EINZIEHENS.....................................................................................................................9
A.1.5 STOSSGEFAHR ......................................................................................................................................................................9
A.1.6 ÖLSPRITZGEFAHR ...............................................................................................................................................................11
A.1.7 STABILITÄTSVERLUST.........................................................................................................................................................12
A.1.8 RUTSCH- STOLPER- UND STURZGEFAHR.........................................................................................................................15
A.2 GEFAHREN ELEKTRISCHER ART ...................................................................................................................16
A.2.1 KONTAKT MIT SPANNUNGSFÜHRENDEN TEILEN.............................................................................................................16
A.2.2 ELEKTROSTATISCHE PHÄNOMENE ...................................................................................................................................18
A.3 GEFAHREN THERMISCHER ART.....................................................................................................................19
A.3.1 VERBRENNUNGEN VERBRÜHUNGEN................................................................................................................................19
A.3.2 UMGEBUNGSTEMPERATUR................................................................................................................................................19
A.4 GEFAHREN DURCH LÄRM ...............................................................................................................................20
A.5 GEFAHREN DURCH VIBRATIONEN.................................................................................................................20
A.6 GEFAHREN DURCH VON DER MASCHINE VERWENDETE STOFFE............................................................21
A.6.1 GEFAHREN DURCH FLÜSSIGKEITEN MIT SCHÄDLICHER WIRKUNG (BERÜHRUNG, EINATMEN) ................................21
A.7 GEFAHREN ERGONOMISCHER ART...............................................................................................................25
A.7.1 ARBEITSPLATZ.....................................................................................................................................................................25
A.7.2 SICHTBARKEIT .....................................................................................................................................................................26
A.7.3 MENSCHLICHES VERSAGEN...............................................................................................................................................27
A.8 UNVERMITTELTES STARTEN UND ABSCHALTEN DES KRANS..................................................................28
A.9 FUNKTIONSUNTÜCHTIGKEIT DER SICHERHEITSEINRICHTUNGEN ...........................................................29
A.10 ANSCHLUSSFEHLER........................................................................................................................................31
A.11 GEFAHREN DURCH MANÖVRIERFEHLER .....................................................................................................33
A.12 WARNUNGEN FÜR TRANSPORT UND AUFHEBEN DES KRANS .................................................................36
A.13 ZUSÄTZLICHE HINWEISE FÜR DIE FUNKFERNSTEUERUNG.......................................................................37
A.14 HINWEISE FÜR ZUSATZABSTÜTZUNGEN......................................................................................................41
A.15 ZUSÄTZLICHE HINWEISE FÜR JIB-AUSLEGER.............................................................................................43
A.16 HINWEISE FÜR STEUERPLATZ AN DER SÄULE UND AUF TRITTBRETT ...................................................44
A.17 ZUSÄTZLICHE HINWEISE FÜR DIE SEILWINDE.............................................................................................46
A.18 ZUSÄTZLICHE HINWEISE FÜR SCHALEN-/MEHRSCHALENGREIFERS......................................................49
A.19 ZUSÄTZLICHE HINWEISE FÜR ERDBOHRER.................................................................................................52
BBEDIENUNGSHANDBUCH.......................................................................1
B.1 VORWORT............................................................................................................................................................2
B.2 KENNDATEN........................................................................................................................................................3
B.3 DOKUMENTATION UND KRANBESCHREIBUNG..............................................................................................4
B.3.1 BEILIEGENDE DOKUMENTATION..........................................................................................................................................4
B.3.2 PLANUNGSNORMEN UND KLASSIFIZIERUNG.....................................................................................................................4
B.3.3 CE-KENNZEICHNUNG............................................................................................................................................................5
B.3.4 KENNZEICHNUNGEN FÜR NICHT-EG-LÄNDER....................................................................................................................5
B.3.5 DIENSTBEDINGUNGEN..........................................................................................................................................................6
B.3.6 VERBOTENE BETÄTIGUNGEN...............................................................................................................................................6
B.3.7 HAUPTKOMPONENTEN..........................................................................................................................................................7
B.3.8 SICHERHEITSEINRICHTUNGEN, BEGRENZER UND ANZEIGER.........................................................................................8
B.3.9 SICHERHEITSPLOMBIERUNGEN...........................................................................................................................................9
B.3.10 STEUERUNGEN FÜR KRAN NICHT X ..................................................................................................................................10
B.3.11 STEUERUNGEN FÜR X-KRAN..............................................................................................................................................11
B.4 BESCHREIBUNG DER STEUERUNGEN ..........................................................................................................12
B.4.1 SCHALTTAFELN FÜR KRAN EG NICHT X............................................................................................................................12
B.4.2 SCHALTTAFEL (X KRAN)......................................................................................................................................................13
B.4.3 STEUERUNGEN FÜR KRAN NICHT X..................................................................................................................................14
B.4.4 BEDIENUNGSSTEUERUNGEN FÜR KRAN X.......................................................................................................................16
B.4.5 STEUERPLATZ AN DER KRANSÄULE UND AUF TRITTBRETT (WAHLFREI).....................................................................19
B.5 BESCHREIBUNG DER SICHERHETSVORRICHTUNGEN ...............................................................................22
B.5.1 HÖCHSTBETRIEBSDRUCKVENTIL......................................................................................................................................22
B.5.2 ÜBERDRUCKVENTILE..........................................................................................................................................................23
B.5.3 MOMENTBEGRENZER (KRÄNE EG)....................................................................................................................................24
B.5.4 NOT-AUS STOPPTASTEN ....................................................................................................................................................25
B.5.5 ÜBERLASTABSCHALTER FÜR MAN. VERLÄNGERUNGEN................................................................................................26
B.5.6 ABSPERRVENTILE AUF HYDRAULIKZYLINDERN...............................................................................................................27
B.5.7 SPERRGETRIEBE DER ABSTÜTZSTANGEN.......................................................................................................................28
B.5.8 SPERRVORRICHTUNG FÜR DIE MANUELLE VERLÄNGERUNGEN...................................................................................29
B.5.9 DREHBEGRENZER (WAHLFREI)..........................................................................................................................................30
B.6 ANZEIGER UND KONTROLLLAMPEN .............................................................................................................32
B.7 PIKTOGRAMME.................................................................................................................................................34

B.8 VORABKONTROLLEN DER ARBEITSBEDINGUNGEN...................................................................................35
B.8.1 KLIMATISCHE UND ATMOSPHÄRISCHE BEDINGUNGEN..................................................................................................35
B.8.2 ABSTAND VON ELEKTRISCHEN LEITUNGEN.....................................................................................................................36
B.8.3 GEFÄLLE DES GELÄNDES...................................................................................................................................................36
B.8.4 WIDERSTAND DES GELÄNDES...........................................................................................................................................37
B.8.5 SICHTBARKEIT .....................................................................................................................................................................38
B.8.6 ALLGEMEINE KONTROLLEN VOR DER KRANARBEIT .......................................................................................................39
B.9 BEDIENEN DEN KRAN......................................................................................................................................40
B.9.1 ANLASSEN DES KRANS (NICHT X)......................................................................................................................................40
B.9.1 ANLASSEN DES KRANS (KRAN X).......................................................................................................................................41
B.9.3 ABSTÜTZVERFAHREN DES KRANS....................................................................................................................................42
B.9.4 ÖFFNUNGS-VERFAHREN DES KRANS...............................................................................................................................43
B.9.5 HEBEBETÄTINGUNG............................................................................................................................................................44
B.9.6 SCHLIESSUNGSVERFAHREN DES KRANS.........................................................................................................................46
B.9.7 SCLIESSUNG DER ABSTÜTZUNGEN ..................................................................................................................................48
B.9.8 VERBINDLICHE KONTROLLE VOR DEM VERLASSEN DES ARBEITZPLATZES................................................................49
B.10 ZUSATZABSTÜTZUNGEN.................................................................................................................................50
B.10.1 HAUPTKOMPONENTEN........................................................................................................................................................50
B.10.2 SPERRVENTILE UND SICHERHEITSEINRICHTUNGEN......................................................................................................50
B.10.3 ÖFFNUNGSVERFAHREN DER ZUSATZABSTÜTZUNGEN..................................................................................................51
B.10.4 SCLIESSUNGSVERFAHREN DER ZUSATZABSTÜTZUNGEN.............................................................................................52
B.11 ZUSÄTZLICHE HEBEGERÄTE..........................................................................................................................53
B.11.1 MANUELLE VERLÄNGERUNGEN.........................................................................................................................................54
B.11.2 SEILWINDE............................................................................................................................................................................56
B.11.3 SCHALENGREIFER...............................................................................................................................................................58
CWARTUNGSHANDBUCH..........................................................................1
C.1 GARANTIEBESTIMMUNGEN ..............................................................................................................................2
C.2 ORDENTLICHE WARTUNG.................................................................................................................................2
C.2.1 SCHMIERUNG.........................................................................................................................................................................3
C.2.2 SCHMIERPLAN........................................................................................................................................................................4
C.2.3 AUFFÜLLEN DES ÖLBEHÄLTERS..........................................................................................................................................5
C.2.4 REINIGUNG DES KRANS........................................................................................................................................................6
C.3 PLANMÄSSIGE WARTUNG ................................................................................................................................7
C.4 AUSSERPLANMÄSSIGE WARTUNG..................................................................................................................7
C.5STILLSTAND........................................................................................................................................................7
C.6 SETZEN DES KRANS AUßER BETRIEB ............................................................................................................8
C.6.1 DEMONTAGE..........................................................................................................................................................................8
C.6.2 LAGERUNG.............................................................................................................................................................................9
C.6.3 ENTSORGUNG........................................................................................................................................................................9
DBEILAGEN.................................................................................................1
D.1 TECHNISCHE DATEN..........................................................................................................................................2
D.1.1 ALLGEMEINE MERKMALE......................................................................................................................................................2
D.1.2 ÖFFNUNGSZEIT DER HYDRAULISCEN ZYLINDER ..............................................................................................................3
D.1.3 VOLUMEN DES HYDRAULIKKREISES...................................................................................................................................3
D.1.4 GESAMTABMESSUNGEN.......................................................................................................................................................4
D.1.5 HAKE-HÖHE ............................................................................................................................................................................5
D.1.6 LASTDIAGRAMME ..................................................................................................................................................................6
D.1.7 GEWICHTE UND SCHWERPUNKTE.....................................................................................................................................10
D.1.8 HYDRAULIKSCHEMA............................................................................................................................................................11
D.1.9 STROMKREISSCHEMA.........................................................................................................................................................19
D.1.10 PIKTOGRAMME AUF DEM KRAN.........................................................................................................................................21
D.1.11 PRÜFUNGSLISTE VON EINGEPLANTE WARTUNG ............................................................................................................23
D.1.12 STÖRUNGEN ........................................................................................................................................................................25
D.1.13 ANZUGSMOMENTE ..............................................................................................................................................................28
D.1.14 UMRECHNUNGSTABELLE DER MASSEINHEITEN .............................................................................................................30

SPIS TABEL
INDEX OF TABLES
VERZEICHNIS DER TABELLEN
Tab. A-1: Minimalne odległości - Min. safety distances - Min. Sicherheitsabstände (EN 349)....................................................7
Tab. B-1: Warunki użytkowania - Service conditions - Dienstbedingungen ................................................................................6
Tab. B-2: Siła wiatru - Wind force - Windstärke ........................................................................................................................35
Tab. B-3: Nośność ziemi, podłoża - Bearing capacity of the soils - Belastbarkeit des Bodens.................................................37
Tab. B-4: Ręczne sygnały sterownicze - Manual control signals - Steuerungshandzeichen.....................................................38
Tab. C-1 Smar do serwisowania - Grease for maintenance - Schmierfett für Wartung................................................................3
Tab. C-2 Okresowe smarowanie - Frequency of greasing - Schmierintervalle ...........................................................................4
Tab. C-3 Zalecane oleje hydrauliczne - Recommended hydraulic oils - Empfohlene Hydrauliköle.............................................5
Tab. D-1 Dokręcanie śrub i sworzni - Tightening of bolts and screws - Anzug der Schrauben.................................................28
Tab. D-2 Pasowanei - Tightening of fittings - Anzug der Anschlüsse........................................................................................28
Tab. D-3 Dokręcanie śrub mocujących - Tightening of tie mounting rods - Anzug der Sockelbefestigungen ...........................29
Tab. D-4 Zamiana jednostek wymiarowych - Conversion of measurement units - Umrechnung der Messeinheiten................30

1
A LISTA OSTRZEŻEŃ
A WARNING MANUAL
A ANWEISUNGSHANDBUCH