
CONTENTS
A
WARNING MANUAL..................................................................................1
A.1
MECHANICAL HAZARDS....................................................................................................................................1
A.1.1
MECHANICAL RESISTENCE .................................................................................................................................................. 1
A.1.2
CRUSHING HAZARD...............................................................................................................................................................4
A.1.3
CUTTING HAZARD.................................................................................................................................................................. 7
A.1.4
DRAGGING OR ENTRAPMENT HAZARD...............................................................................................................................8
A.1.5
IMPACT HAZARD....................................................................................................................................................................8
A.1.6
OIL LEAK HAZARD................................................................................................................................................................ 10
A.1.7
LOSS OF STABILITY.............................................................................................................................................................11
A.1.8
SLIPPING, TRIPPING AND FALLS........................................................................................................................................ 14
A.2
ELECTRIC SHOCK HAZARD.............................................................................................................................15
A.2.1
CONTACT WITH LIVE COMPONENTS................................................................................................................................. 15
A.2.2
STATIC ELECTRICITY...........................................................................................................................................................17
A.3.1
BURNS...................................................................................................................................................................................18
A.3.2
ENVIRONMENTAL TEMPERATURE..................................................................................................................................... 18
A.4
NOISE HAZARDS...............................................................................................................................................19
A.5
VIBRATION HAZARDS ......................................................................................................................................19
A.6
HAZARDS RELATING TO SUBSTANCES USED BY THE MACHINE..............................................................20
A.6.1
TOXIC SUBSTANCE HAZARD (INHALATION OR CONTACT).............................................................................................. 20
A.7
ERGONOMIC HAZARDS....................................................................................................................................24
A.7.1
OPERATING POSITIONS......................................................................................................................................................24
A.7.2
VISIBILITY .............................................................................................................................................................................25
A.7.3
HUMAN ERROR....................................................................................................................................................................26
A.8
UNEXPECTED START-UP AND SWITCH-OFF OF THE CRANE.....................................................................27
A.9
SAFETY DEVICE FAULTS.................................................................................................................................28
A.10
COUPLING FAULTS...........................................................................................................................................30
A.11
HAZARDS DUE TO INCORRECT LOAD MOVEMENTS ...................................................................................32
A.12
WARNINGS TO LIFT AND TRASPORT THE CRANE.......................................................................................35
A.13
SUPPLEMENTARY WARNINGS FOR RADIO REMOTE CONTROL................................................................36
A.14
WARNINGS FOR SUPPLEMENTARY CROSS-BEAM.....................................................................................41
A.15
SUPPLEMENTARY WARNINGS FOR USE WITH JIB ......................................................................................43
A.16
WARNINGS FOR CONTROLS ON COLUMN AND ON FOOTBOARD.............................................................44
A.17
SUPPLEMENTARY WARNINGS FOR WINCH..................................................................................................46
A.18
SUPPLEMENTARY WARNINGS FOR BUCKET-GRAB....................................................................................49
A.19
SUPPLEMENTARY WARNINGS FOR DRILL....................................................................................................52
B
OPERATING MANUAL............................................................................53
B.1
PREMISE ..............................................................................................................................................................1
B.2
IDENTIFICATION..................................................................................................................................................2
B.3
CRANE DESCRIPTION AND DOCUMENTATION...............................................................................................3
B.3.1
ENCLOSED DOCUMENTATION..............................................................................................................................................3
B.3.2
DESIGNREGULATIONSAND CLASSIFICATION........................................................................................................................ 3
B.3.3
CE MARK.................................................................................................................................................................................4
B.3.4
NOT-CE MARK........................................................................................................................................................................ 4
B.3.5
SERVICE CONDITIONS ..........................................................................................................................................................5
B.3.6
FORBIDDEN OPERATIONS....................................................................................................................................................5
B.3.7
MAIN COMPONENTS..............................................................................................................................................................6
B.3.8
SAFETY DEVICES, LIMIT SWITCHES AND INDICATORS .....................................................................................................7
B.3.9
SAFETY SEALS.......................................................................................................................................................................8
B.3.10
CONTROLS OF NOT X CRANE ..............................................................................................................................................9
B.3.11
X CONTROLS........................................................................................................................................................................10
B.4
DESCRIPTION OF THE CONTROLS.................................................................................................................11
B.4.1
CONTROL PANELS CRANE HB120 (EC NOT-X).................................................................................................................. 11
B.4.2
CONTROL PANELS CRANE HB150 (EC NOT-RDC) ............................................................................................................12
B.4.3
CONTROL PANELS (X CRANE)............................................................................................................................................ 13
B.4.4
MAIN DEVIATION VALVE......................................................................................................................................................15
B.4.5
STABILIZERS CONTROLS AT CONTROL VALVE SIDE....................................................................................................... 16
B.4.6
STABILIZERS CONTROLS AT CONTROL VALVE OPPOSITE SIDE....................................................................................17
B.4.7
WORK OPERATION CONTROLS.......................................................................................................................................... 18
B.4.8
CONTROLS ON COLUMN AND ON FOOTBOARD (OPTIONAL).......................................................................................... 20
B.5
DESCRIPTION OF THE SAFETY DEVICES ......................................................................................................23
B.5.1
MAX WORKING PRESSURE VALVE .................................................................................................................................... 23
B.5.2
OVERPRESSURE VALVES................................................................................................................................................... 24
B.5.3
LOAD LIMITING DEVICE (NOT-RDC CRANE)...................................................................................................................... 25
B.5.4
LOAD LIMITING DEVICE (X CRANE).................................................................................................................................... 26
B.5.5
EXCLUSION OF LOAD LIMITING DEVICE............................................................................................................................27
B.5.6
EMERGENCY STOP BUTTONS (EC CRANE)......................................................................................................................29
B.5.7
MANUAL EXTENSION LOAD LIMITING DEVICE.................................................................................................................. 30
B.5.8
BLOCK VALVES ON HYDRAULIC CYLINDERS.................................................................................................................... 31