HYVA Amco Veba 806N User manual

806N - 906N
MANUALE AVVERTENZE, USO E MANUTENZIONE
(ISTRUZIONI ORIGINALI)
WARNING, OPERATING AND MAINTENANCE MANUAL
(ORIGINAL INSTRUCTIONS)
ANWEISUNGS-, BEDIENUNGS- UND WARTUNGSHANDBUCH
(ORIGINALANLEITUNGEN)
7882314-10
12/2016

INDICE
AMANUALE AVVERTENZE...................................................................... A-1
A.1 PERICOLI DI NATURA MECCANICA.............................................................................................................. A-2
A.1.1 RESISTENZA MECCANICA .....................................................................................................................................................A-2
A.1.2 PERICOLO DI SCHIACCIAMENTO..........................................................................................................................................A-5
A.1.3 PERICOLO DI CESOIAMENTO................................................................................................................................................A-8
A.1.4 PERICOLO DI TRASCINAMENTO O INTRAPPOLAMENTO...................................................................................................A-9
A.1.5 PERICOLO DI URTO ................................................................................................................................................................A-9
A.1.6 PERICOLO DI EIEZIONE DI OLIO .........................................................................................................................................A-11
A.1.7 PERDITA DI STABILITÀ .........................................................................................................................................................A-12
A.1.8 SCIVOLAMENTO, INCIAMPO E CADUTA.............................................................................................................................A-15
A.2 PERICOLI DI NATURA ELETTRICA.............................................................................................................. A-16
A.2.1 CONTATTO CON ELEMENTI IN TENSIONE.........................................................................................................................A-16
A.2.2 FENOMENI ELETTROSTATICI ..............................................................................................................................................A-18
A.3 PERICOLI DI NATURA TERMICA.................................................................................................................. A-19
A.3.1 BRUCIATURE, SCOTTATURE...............................................................................................................................................A-19
A.3.2 TEMPERATURA AMBIENTALE..............................................................................................................................................A-19
A.4 PERICOLI GENERATI DAL RUMORE........................................................................................................... A-20
A.5 PERICOLI GENERATI DA VIBRAZIONI ........................................................................................................ A-20
A.6 PERICOLI DA SOSTANZE UTILIZZATE DALLA MACCHINA...................................................................... A-21
A.6.1 PERICOLI DA CONTATTO O INALAZIONE DI FLUIDI DANNOSI ........................................................................................A-21
A.7 PERICOLI DI TIPO ERGONOMICO ............................................................................................................... A-25
A.7.1 POSTAZIONI DI LAVORO ......................................................................................................................................................A-25
A.7.2 VISIBILITÀ...............................................................................................................................................................................A-26
A.7.3 ERRORE UMANO...................................................................................................................................................................A-27
A.8 AVVIAMENTO E SPEGNIMENTO INATTESO DELLA GRU......................................................................... A-28
A.9 INEFFICIENZA DEI DISPOSITIVI DI SICUREZZA......................................................................................... A-29
A.10 ERRORI DI ACCOPPIAMENTO ..................................................................................................................... A-31
A.11 PERICOLI CAUSATI DA MANOVRE ERRATE..............................................................................................A-33
A.12 AVVERTENZE PER IL SOLLEVAMENTO E IL TRASPORTO GRU ............................................................. A-36
A.13 AVVERTENZE SUPPLEMENTARI PER RADIOCOMANDO ......................................................................... A-37
A.14 AVVERTENZE SUPPLEMENTARI PER USO CON JIB ................................................................................ A-41
A.15 AVVERTENZE SUPPLEMENTARI PER VERRICELLO ................................................................................ A-42
A.16 AVVERTENZE SUPPLEMENTARI PER BENNA-POLIPO ............................................................................ A-45
A.17 AVVERTENZE SUPPLEMENTARI PER TRIVELLA...................................................................................... A-48
BMANUALE D’USO .................................................................................. B-1
B.1 PREMESSA ...................................................................................................................................................... B-2
B.2 IDENTIFICAZIONE ........................................................................................................................................... B-3
B.3 DOCUMENTAZIONE E DESCRIZIONE GRU................................................................................................... B-4
B.3.1 DOCUMENTAZIONE ALLEGATA.............................................................................................................................................B-4
B.3.2 MARCATURA............................................................................................................................................................................B-5
B.3.3 CONDIZIONI DI SERVIZIO .......................................................................................................................................................B-6
B.3.4 COMPONENTI PRINCIPALI .....................................................................................................................................................B-7
B.3.5 DISPOSITIVI DI SICUREZZA, LIMITATORI E INDICATORI....................................................................................................B-8
B.3.6 SIGILLI DI SICUREZZA ............................................................................................................................................................B-9
B.3.7 COMANDI GRU NO RRS........................................................................................................................................................B-10
B.3.8 COMANDI GRU RRS NO JIB .................................................................................................................................................B-11
B.3.9 COMANDI GRU RRS CON JIB...............................................................................................................................................B-12
B.4 DESCRIZIONE DEI COMANDI....................................................................................................................... B-13
B.4.1 PANNELLI DI CONTROLLO GRU AS NO RRS .....................................................................................................................B-13
B.4.2 PANNELLO DI CONTROLLO (RRS NO JIB)..........................................................................................................................B-14
B.4.3 PANNELLI DI CONTROLLO (RRS JIB) ..................................................................................................................................B-15
B.4.4 COMANDI GRU NO RRS........................................................................................................................................................B-18
B.4.5 COMANDI OPERATIVI GRU RRS NO JIB .............................................................................................................................B-21
B.4.6 COMANDI OPERATIVI GRU RRS JIB....................................................................................................................................B-24
B.5 DESCRIZIONE DEI DISPOSITIVI DI SICUREZZA......................................................................................... B-28
B.5.1 VALVOLA DI MASSIMA PRESSIONE DI LAVORO ...............................................................................................................B-28
B.5.2 VALVOLE DI SOVRAPRESSIONE .........................................................................................................................................B-29
B.5.3 LIMITATORE DI MOMENTO NO CE ......................................................................................................................................B-30
B.5.4 ESCLUSIONE DEL LIMITATORE DI MOMENTO NO CE......................................................................................................B-31
B.5.5 PULSANTI D'ARRESTO D’EMERGENZA ..............................................................................................................................B-33
B.5.6 VALVOLE DI BLOCCO SUI CILINDRI OLEODINAMICI.........................................................................................................B-34
B.5.7 SISTEMI DI ARRESTO ASTE STABILIZZATRICI ..................................................................................................................B-35
B.5.8 DISPOSITIVO DI BLOCCAGGIO DELLE PROLUNGHE MECCANICHE ..............................................................................B-36
B.5.9 LIMITATORI DI ROTAZIONE (OPTIONAL) ............................................................................................................................B-37
B.6 INDICATORI E LUCI DI SEGNALAZIONE..................................................................................................... B-39
B.6.1 INDICATORI DI LIVELLO E TERMOMETRO SUL SERBATOIO OLIO .................................................................................B-39
B.6.2 INDICATORI DI CARICO GRU CE NO RRS ..........................................................................................................................B-39
B.6.3 INDICATORI DI INTASAMENTO FILTRI ................................................................................................................................B-40
B.6.4 COLONNA LUMINOSA DI SEGNALAZIONE .........................................................................................................................B-40
B.6.5 DISPOSITIVO SEGNALAZIONE CHIUSURA ASTE STABILIZZATRICI (CE) .......................................................................B-41
B.7 PITTOGRAMMI............................................................................................................................................... B-42
B.8 CONTROLLI PRELIMINARI DELLE CONDIZIONI DI LAVORO.................................................................... B-43
B.8.1 CONDIZIONI CLIMATICHE E ATMOSFERICHE....................................................................................................................B-43

B.8.2 DISTANZA DA LINEE ELETTRICHE ......................................................................................................................................B-44
B.8.3 PENDENZA DEL TERRENO ..................................................................................................................................................B-44
B.8.4 RESISTENZA DEL TERRENO ...............................................................................................................................................B-45
B.8.5 VISIBILITÀ...............................................................................................................................................................................B-46
B.8.6 CONTROLLI GENERALI PRIMA DI OPERARE CON LA GRU..............................................................................................B-47
B.9 OPERARE CON LA GRU ............................................................................................................................... B-48
B.9.1 OPERAZIONI DI AVVIAMENTO (GRU NO RRS)...................................................................................................................B-48
B.9.2 OPERAZIONI DI AVVIAMENTO (GRU RRS) .........................................................................................................................B-49
B.9.3 PROCEDURA DI STABILIZZAZIONE GRU NO AA................................................................................................................B-50
B.9.4 PROCEDURA DI STABILIZZAZIONE GRU AA......................................................................................................................B-51
B.9.5 PROCEDURA DI APERTURA DELLA GRU ...........................................................................................................................B-52
B.9.6 OPERAZIONI DI SOLLEVAMENTO .......................................................................................................................................B-53
B.9.7 PROCEDURA DI CHIUSURA DELLA GRU............................................................................................................................B-55
B.9.8 PROCEDURA DI CHIUSURA STABILIZZATORI GRU NO AA .............................................................................................. B-57
B.9.9 PROCEDURA DI CHIUSURA STABILIZZATORI GRU AA.....................................................................................................B-58
B.9.10 CONTROLLI OBBLIGATORI PRIMA DI LASCIARE LA POSTAZIONE DI LAVORO ............................................................B-59
B.10 ANTENNA ARTICOLATA (JIB)...................................................................................................................... B-60
B.10.1 COMPONENTI PRINCIPALI ...................................................................................................................................................B-60
B.10.2 CAMPO DI LAVORO...............................................................................................................................................................B-60
B.10.3 LIMITATORE DI MOMENTO JIB (GRU NO RRS) ..................................................................................................................B-61
B.10.4 LIMITATORE DI MOMENTO JIB (GRU RRS) ........................................................................................................................B-62
B.10.5 VALVOLE DI BLOCCO SUI CILINDRI JIB..............................................................................................................................B-65
B.10.6 COMANDI GRU CON JIB .......................................................................................................................................................B-66
B.10.7 PROCEDURA DI APERTURA DEL JIB ..................................................................................................................................B-67
B.10.8 PROCEDURA DI CHIUSURA DEL JIB ...................................................................................................................................B-68
B.10.9 MONTAGGIO E SMONTAGGIO DEL JIB...............................................................................................................................B-69
B.10.10 DISPOSITIVO DI BLOCCAGGIO DELLE PROLUNGHE MECCANICHE DEL JIB ................................................................ B-71
B.11 ACCESSORI DI SOLLEVAMENTO................................................................................................................ B-72
B.11.1 PROLUNGHE MANUALI.........................................................................................................................................................B-73
B.11.2 VERRICELLO..........................................................................................................................................................................B-75
B.11.3 BENNA-POLIPO......................................................................................................................................................................B-77
CMANUALE DI MANUTENZIONE ............................................................ C-1
C.1 TERMINI DI GARANZIA ................................................................................................................................... C-2
C.2 MANUTENZIONE ORDINARIA ........................................................................................................................ C-2
C.2.1 INGRASSAGGIO.......................................................................................................................................................................C-3
C.2.2 SCHEMA DI INGRASSAGGIO..................................................................................................................................................C-4
C.2.3 RABBOCCO SERBATOIO OLIO ..............................................................................................................................................C-5
C.2.4 PULIZIA DELLA GRU................................................................................................................................................................C-6
C.3 MANUTENZIONE PROGRAMMATA................................................................................................................ C-7
C.4 MANUTENZIONE STRAORDINARIA............................................................................................................... C-7
C.5 INATTIVITÀ....................................................................................................................................................... C-7
C.6 MESSA FUORI SERVIZIO DELLA GRU.......................................................................................................... C-8
C.6.1 DISINSTALLAZIONE.................................................................................................................................................................C-8
C.6.2 STOCCAGGIO ..........................................................................................................................................................................C-9
C.6.3 SMALTIMENTO.........................................................................................................................................................................C-9
DALLEGATI............................................................................................... D-1
D.1 DATI TECNICI................................................................................................................................................... D-2
D.1.1 CARATTERISTICHE GENERALI..............................................................................................................................................D-2
D.1.2 TEMPI DI APERTURA CILINDRI IDRAULICI ...........................................................................................................................D-3
D.1.3 CAPACITÀ CIRCUITO IDRAULICO..........................................................................................................................................D-3
D.1.4 DIMENSIONI D’INGOMBRO.....................................................................................................................................................D-4
D.1.5 ALTEZZA GANCIO....................................................................................................................................................................D-6
D.1.6 DIAGRAMMI DI CARICO ..........................................................................................................................................................D-7
D.1.7 PESI E BARICENTRI ..............................................................................................................................................................D-12
D.1.8 SCHEMI IDRAULICI................................................................................................................................................................D-13
D.1.9 SCHEMI ELETTRICI ...............................................................................................................................................................D-33
D.1.10 FUNZIONI OPERATIVE RADIOCOMANDI JIB ......................................................................................................................D-37
D.1.11 PITTOGRAMMI APPLICATI ALLA GRU .................................................................................................................................D-46
D.1.12 ELENCO CONTROLLI DI MANUTENZIONE PROGRAMMATA ............................................................................................D-48
D.1.13 ANOMALIE ..............................................................................................................................................................................D-50
D.1.14 COPPIE DI SERRAGGIO........................................................................................................................................................D-53
D.1.15 TABELLE DI CONVERSIONE UNITÀ DI MISURA .................................................................................................................D-55

CONTENTS
AWARNING MANUAL............................................................................... A-1
A.1 MECHANICAL HAZARDS................................................................................................................................ A-2
A.1.1 MECHANICAL RESISTANCE................................................................................................................................................... A-2
A.1.2 CRUSHING HAZARD................................................................................................................................................................A-5
A.1.3 CUTTING HAZARD...................................................................................................................................................................A-8
A.1.4 DRAGGING OR ENTRAPMENT HAZARD ...............................................................................................................................A-9
A.1.5 IMPACT HAZARD .....................................................................................................................................................................A-9
A.1.6 OIL LEAK HAZARD.................................................................................................................................................................A-11
A.1.7 LOSS OF STABILITY ..............................................................................................................................................................A-12
A.1.8 SLIPPING, TRIPPING AND FALLS ........................................................................................................................................A-15
A.2 ELECTRIC SHOCK HAZARD......................................................................................................................... A-16
A.2.1 CONTACT WITH LIVE COMPONENTS .................................................................................................................................A-16
A.2.2 STATIC ELECTRICITY ...........................................................................................................................................................A-18
A.3 HEAT HAZARDS ............................................................................................................................................ A-19
A.3.1 BURNS ....................................................................................................................................................................................A-19
A.3.2 ENVIRONMENTAL TEMPERATURE .....................................................................................................................................A-19
A.4 NOISE HAZARDS........................................................................................................................................... A-20
A.5 VIBRATION HAZARDS .................................................................................................................................. A-20
A.6 HAZARDS RELATING TO SUBSTANCES USED BY THE MACHINE ......................................................... A-21
A.6.1 TOXIC SUBSTANCE HAZARD (INHALATION OR CONTACT).............................................................................................A-21
A.7 ERGONOMIC HAZARDS ............................................................................................................................... A-25
A.7.1 OPERATING POSITIONS.......................................................................................................................................................A-25
A.7.2 VISIBILITY...............................................................................................................................................................................A-26
A.7.3 HUMAN ERROR .....................................................................................................................................................................A-27
A.8 UNEXPECTED START-UP AND SWITCH-OFF OF THE CRANE................................................................. A-28
A.9 SAFETY DEVICE FAULTS............................................................................................................................. A-29
A.10 COUPLING FAULTS ...................................................................................................................................... A-31
A.11 HAZARDS DUE TO INCORRECT LOAD MOVEMENTS ............................................................................... A-33
A.12 WARNINGS TO LIFT AND TRANSPORT THE CRANE ................................................................................ A-36
A.13 SUPPLEMENTARY WARNINGS FOR RADIO REMOTE CONTROL............................................................ A-37
A.14 SUPPLEMENTARY WARNINGS FOR USE WITH JIB.................................................................................. A-41
A.15 SUPPLEMENTARY WARNINGS FOR WINCH.............................................................................................. A-42
A.16 SUPPLEMENTARY WARNINGS FOR BUCKET-GRAB ............................................................................... A-45
A.17 SUPPLEMENTARY WARNINGS FOR DRILL................................................................................................A-48
BOPERATING MANUAL........................................................................... B-1
B.1 PREMISE .......................................................................................................................................................... B-2
B.2 IDENTIFICATION.............................................................................................................................................. B-3
B.3 CRANE DESCRIPTION AND DOCUMENTATION........................................................................................... B-4
B.3.1 ENCLOSED DOCUMENTATION ..............................................................................................................................................B-4
B.3.2 MARK ........................................................................................................................................................................................B-5
B.3.3 SERVICE CONDITIONS ...........................................................................................................................................................B-6
B.3.4 MAIN COMPONENTS...............................................................................................................................................................B-7
B.3.5 SAFETY DEVICES, LIMIT SWITCHES AND INDICATORS.....................................................................................................B-8
B.3.6 SAFETY SEALS........................................................................................................................................................................B-9
B.3.7 CONTROLS OF NO RRS CRANE ..........................................................................................................................................B-10
B.3.8 RRS NO JIB CRANE CONTROLS..........................................................................................................................................B-11
B.3.9 RRS JIB CRANE CONTROLS ................................................................................................................................................B-12
B.4 DESCRIPTION OF THE CONTROLS............................................................................................................. B-13
B.4.1 CONTROL PANELS ON AS NO RRS CRANE .......................................................................................................................B-13
B.4.2 CONTROL PANEL (RRS NO JIB)...........................................................................................................................................B-14
B.4.3 CONTROL PANELS (RRS JIB)...............................................................................................................................................B-15
B.4.4 NO RRS CRANE CONTROLS ................................................................................................................................................B-18
B.4.5 RRS NO JIB CRANE OPERATION CONTROLS....................................................................................................................B-21
B.4.6 RRS NO JIB CRANE OPERATION CONTROLS....................................................................................................................B-24
B.5 DESCRIPTION OF THE SAFETY DEVICES .................................................................................................. B-28
B.5.1 MAX WORKING PRESSURE VALVE.....................................................................................................................................B-28
B.5.2 OVERPRESSURE VALVES....................................................................................................................................................B-29
B.5.3 NO CE LOAD LIMITING DEVICE ...........................................................................................................................................B-30
B.5.4 EXCLUSION OF NO CE LOAD LIMITING DEVICE................................................................................................................B-31
B.5.5 EMERGENCY STOP BUTTONS ............................................................................................................................................B-33
B.5.7 BLOCK VALVES ON HYDRAULIC CYLINDERS....................................................................................................................B-34
B.5.8 LOCKS FOR STABILIZER RODS...........................................................................................................................................B-35
B.5.9 MANUAL EXTENSIONS LOCK DEVICES..............................................................................................................................B-36
B.5.10 SLEWING LIMITING DEVICES (OPTIONAL).........................................................................................................................B-37
B.6 GAUGES AND WARNING LIGHTS................................................................................................................ B-39
B.6.1 OIL LEVEL AND TEMPERATURE GAUGES ON THE OIL TANK .........................................................................................B-39
B.6.2 LOAD INDICATORS EC NOT RRS CRAN .............................................................................................................................B-39
B.6.3 FILTER CLOGGING INDICATORS.........................................................................................................................................B-40
B.6.4 SIGNAL LIGHT TOWER .........................................................................................................................................................B-40
B.6.5 DEVICE SIGNALLING THE CLOSING OF THE STABILIZER BEAMS (EC) .........................................................................B-41
B.7 PICTOGRAMS ................................................................................................................................................ B-42
B.8 PRELIMINARY VERIFICATION OF OPERATING CONDITIONS.................................................................. B-43
B.8.1 CLIMATE AND ATMOSPHERIC CONDITIONS ..................................................................................................................... B-43

B.8.2 DISTANCE FROM POWER LINES.........................................................................................................................................B-44
B.8.3 GROUND SLOPE....................................................................................................................................................................B-44
B.8.4 GROUND RESISTANCE.........................................................................................................................................................B-45
B.8.5 VISIBILITY...............................................................................................................................................................................B-46
B.8.6 GENERAL PRELIMINARY CRANE CHECKS BEFORE OPERATION ..................................................................................B-47
B.9 OPERATING WITH THE CRANE ................................................................................................................... B-48
B.9.1 START UP OPERATION (NO RRS CRANE)..........................................................................................................................B-48
B.9.2 START UP OPERATION (RRS CRANE) ................................................................................................................................B-49
B.9.3 STABILIZATION PROCEDURE OF NO AA CRANE ..............................................................................................................B-50
B.9.4 STABILIZATION PROCEDURE OF AA CRANE.....................................................................................................................B-51
B.9.5 PROCEDURE FOR OPENING THE CRANE..........................................................................................................................B-52
B.9.6 LIFTING OPERATIONS ..........................................................................................................................................................B-53
B.9.7 PROCEDURE FOR CLOSING THE CRANE..........................................................................................................................B-55
B.9.8 PRODEDURE FOR CLOSING THE STABILIZERS NO AA CRANE......................................................................................B-57
B.9.9 PRODEDURE FOR CLOSING THE STABILIZERS AA CRANE ............................................................................................B-58
B.9.10 COMPULSORY SAFETY CHECKS BEFORE LEAVING THE WORK PLACE ...................................................................... B-59
B.10 ARTICULATED JIB ........................................................................................................................................ B-60
B.10.1 MAIN COMPONENTS.............................................................................................................................................................B-60
B.10.2 WORK RANGE........................................................................................................................................................................B-60
B.10.3 JIB LOAD LIMITING DEVICE (NO-RRS CRANE) ..................................................................................................................B-61
B.10.4 JIB LOAD LIMITING DEVICE (RRS CRANE) .........................................................................................................................B-62
B.10.6 CHECK VALVES ON JIB CYLINDERS...................................................................................................................................B-65
B.10.7 JIB CRANE CONTROLS.........................................................................................................................................................B-66
B.10.8 PROCEDURE FOR OPENING THE JIB BOOM .....................................................................................................................B-67
B.10.9 PROCEDURE FOR CLOSING THE JIB BOOM .....................................................................................................................B-68
B.10.10 ASSEMBLING / REMOVING THE JIB ....................................................................................................................................B-69
B.10.11 JIB BOOM MANUAL EXTENSIONS LOCK DEVICES............................................................................................................B-71
B.11 LIFTING ACCESSORIES ............................................................................................................................... B-72
B.11.1 MANUAL EXTENSIONS .........................................................................................................................................................B-73
B.11.2 WINCH ....................................................................................................................................................................................B-75
B.11.3 BUCKET-GRAB.......................................................................................................................................................................B-77
CMAINTENANCE MANUAL...................................................................... C-1
C.1 WARRANTY TERMS........................................................................................................................................ C-2
C.2 ORDINARY MAINTENANCE............................................................................................................................ C-2
C.2.1 GREASING................................................................................................................................................................................C-3
C.2.2 GREASING CHART ..................................................................................................................................................................C-4
C.2.3 FILLING UP THE OIL TANK .....................................................................................................................................................C-5
C.2.4 CLEANING THE CRANE ..........................................................................................................................................................C-6
C.3 PLANNED MAINTENANCE.............................................................................................................................. C-7
C.4 EXTRAORDINARY MAINTENANCE................................................................................................................ C-7
C.5 INACTIVITY ...................................................................................................................................................... C-7
C.6 TAKING THE CRANE OUT OF SERVICE........................................................................................................ C-8
C.6.1 DISASSEMBLY .........................................................................................................................................................................C-8
C.6.2 STORAGE .................................................................................................................................................................................C-9
C.6.3 DISPOSAL.................................................................................................................................................................................C-9
DENCLOSURES........................................................................................ D-1
D.1 TECHNICAL SPECIFICATIONS....................................................................................................................... D-2
D.1.1 GENERAL SPECIFICATIONS ..................................................................................................................................................D-2
D.1.2 OPENING TIME OF THE HYDRAULIC CYLINDERS...............................................................................................................D-3
D.1.3 CAPACITY OF HYDRAULIC SYSTEM .....................................................................................................................................D-3
D.1.4 OVERALL DIMENSIONS ..........................................................................................................................................................D-4
D.1.5 HOOK HEIGHT .........................................................................................................................................................................D-6
D.1.6 LOAD DIAGRAMS.....................................................................................................................................................................D-7
D.1.7 WEIGHTS AND CENTRES OF GRAVITY ..............................................................................................................................D-12
D.1.8 HYDRAULIC DIAGRAMS........................................................................................................................................................D-13
D.1.9 ELECTRIC DIAGRAMS...........................................................................................................................................................D-33
D.1.10 OPERATING FUNCTIONS OF THE JIB RADIO REMOTE CONTROLS ...............................................................................D-37
D.1.11 PICTOGRAMS ON THE CRANE ............................................................................................................................................D-46
D.1.12 PLANNED MAINTENANCE CHECK LIST ..............................................................................................................................D-48
D.1.13 TROUBLESHOOTING ............................................................................................................................................................D-50
D.1.14 TIGHTENING TORQUES........................................................................................................................................................D-53
D.1.15 CONVERSION TABLES OF MEASUREMENTS UNITS ........................................................................................................D-55

INHALT
AANWEISUNGSHANDBUCH ................................................................... A-1
A.1 MECHANISCHE GEFAHREN........................................................................................................................... A-2
A.1.1 MECHANISCHE FESTIGKEIT ..................................................................................................................................................A-2
A.1.2 QUETSCHUNGSRISIKO ..........................................................................................................................................................A-5
A.1.3 SCHERGEFAHR .......................................................................................................................................................................A-8
A.1.4 GEFAHR DES ERFASSENS UND EINZIEHENS .....................................................................................................................A-9
A.1.5 STOSSGEFAHR .......................................................................................................................................................................A-9
A.1.6 ÖLSPRITZGEFAHR ................................................................................................................................................................A-11
A.1.7 STABILITÄTSVERLUST .........................................................................................................................................................A-12
A.1.8 RUTSCH-, STOLPER- UND STURZGEFAHR........................................................................................................................A-15
A.2 GEFAHREN ELEKTRISCHER ART ............................................................................................................... A-16
A.2.1 KONTAKT MIT SPANNUNGSFÜHRENDEN TEILEN ............................................................................................................A-16
A.2.2 ELEKTROSTATISCHE LADUNG............................................................................................................................................A-18
A.3 GEFAHREN THERMISCHER ART................................................................................................................. A-19
A.3.1 VERBRENNUNGEN, VERBRÜHUNGEN ...............................................................................................................................A-19
A.3.2 UMGEBUNGSTEMPERATUR ................................................................................................................................................A-19
A.4 GEFAHREN DURCH LÄRM ........................................................................................................................... A-20
A.5 GEFAHREN DURCH VIBRATIONEN............................................................................................................. A-20
A.6 GEFAHREN DURCH VON DER MASCHINE VERWENDETE STOFFE........................................................ A-21
A.6.1 GEFAHREN DURCH FLÜSSIGKEITEN MIT SCHÄDLICHER WIRKUNG (BERÜHRUNG, EINATMEN) .............................A-21
A.7 GEFAHREN ERGONOMISCHER ART........................................................................................................... A-25
A.7.1 ARBEITSPLATZ ...................................................................................................................................................................... A-25
A.7.2 SICHTBARKEIT ......................................................................................................................................................................A-26
A.7.3 MENSCHLICHES VERSAGEN ...............................................................................................................................................A-27
A.8 UNVERMITTELTES STARTEN UND ABSCHALTEN DES KRANS.............................................................. A-28
A.9 FEHLER IN DEN SICHERHEITSEINRICHTUNGEN ...................................................................................... A-29
A.10 ANSCHLUSSFEHLER.................................................................................................................................... A-31
A.11 GEFAHREN DURCH MANÖVRIERFEHLER ................................................................................................. A-33
A.12 WARNUNGEN FÜR TRANSPORT UND ANHEBEN DES KRANS ............................................................... A-36
A.13 ZUSÄTZLICHE HINWEISE FÜR DIE FUNKFERNSTEUERUNG................................................................... A-37
A.14 ZUSÄTZLICHE HINWEISE FÜR DIE VERWENDUNG MIT JIB..................................................................... A-41
A.15 ZUSÄTZLICHE HINWEISE FÜR DIE SEILWINDE......................................................................................... A-42
A.16 ZUSÄTZLICHE HINWEISE FÜR SCHALEN-/MEHRSCHALENGREIFER .................................................... A-45
A.17 ZUSÄTZLICHE HINWEISE FÜR ERDBOHRER............................................................................................. A-48
BBEDIENUNGSHANDBUCH .................................................................... B-1
B.1 VORWORT........................................................................................................................................................ B-2
B.2 KENNDATEN.................................................................................................................................................... B-3
B.3 DOKUMENTATION UND KRANBESCHREIBUNG.......................................................................................... B-4
B.3.1 BEILIEGENDE DOKUMENTATION ..........................................................................................................................................B-4
B.3.2 KENNZEICHNUNG ...................................................................................................................................................................B-5
B.3.3 DIENSTBEDINGUNGEN...........................................................................................................................................................B-6
B.3.4 HAUPTKOMPONENTEN ..........................................................................................................................................................B-7
B.3.5 SICHERHEITSEINRICHTUNGEN, BEGRENZER UND ANZEIGER........................................................................................B-8
B.3.6 SICHERHEITSPLOMBIERUNGEN...........................................................................................................................................B-9
B.3.7 STEUERUNGEN FÜR KRAN NICHT RRS .............................................................................................................................B-10
B.3.8 STEUERUNGEN FÜR KRAN RRS NO JIB ............................................................................................................................B-11
B.3.9 STEUERUNGEN FÜR KRAN RRS MIT JIB............................................................................................................................B-12
B.4 BESCHREIBUNG DER STEUERUNGEN ...................................................................................................... B-13
B.4.1 SCHALTTAFELN FÜR KRAN AS NICHT RRS.......................................................................................................................B-13
B.4.2 SCHALTTAFEL (RRS NO JIB)................................................................................................................................................B-14
B.4.3 SCHALTTAFELN (RRS JIB) ...................................................................................................................................................B-15
B.4.4 STEUERUNGEN FÜR KRAN NICHT RRS .............................................................................................................................B-18
B.4.5 BEDIENUNGSSTEUERUNGEN FÜR KRAN RRS NO JIB.....................................................................................................B-21
B.4.6 BEDIENUNGSSTEUERUNGEN FÜR KRAN RRS JIB...........................................................................................................B-24
B.5 BESCHREIBUNG DER SICHERHEITSVORRICHTUNGEN .......................................................................... B-28
B.5.1 HÖCHSTBETRIEBSDRUCKVENTIL ......................................................................................................................................B-28
B.5.2 ÜBERDRUCKVENTILE...........................................................................................................................................................B-29
B.5.3 MOMENTBEGRENZER NICHT CE ........................................................................................................................................B-30
B.5.4 AUSSCHLUSS DES MOMENTBEGRENZERS NICHT CE....................................................................................................B-31
B.5.5 NOT-AUS STOPPTASTEN .....................................................................................................................................................B-33
B.5.7 ABSPERRVENTILE AUF HYDRAULIKZYLINDERN ..............................................................................................................B-34
B.5.8 SPERRGETRIEBE DER ABSTÜTZSTANGEN.......................................................................................................................B-35
B.5.9 SPERRVORRICHTUNG FÜR DIE MANUELLE VERLÄNGERUNGEN ................................................................................. B-36
B.5.10 DREHBEGRENZER (WAHLFREI) ..........................................................................................................................................B-37
B.6 ANZEIGER UND KONTROLLLAMPEN ......................................................................................................... B-39
B.6.1 ÖLSTANDANZEIGER UND THERMOMETER AUF DEM ÖLBEHÄLTER .............................................................................B-39
B.6.2 LASTANZEIGER KRAN EG NICHT RRS ...............................................................................................................................B-39
B.6.3 FILTERVERSTOPFUNGSANZEIGER ....................................................................................................................................B-40
B.6.4 SIGNALSÄULE........................................................................................................................................................................B-40
B.6.5 WARNVORRICHTUNG VON SCHLUSS DER ABSTÜTZSTANGEN (EG)............................................................................B-41
B.7 PIKTOGRAMME ............................................................................................................................................. B-42
B.8 VORABKONTROLLEN DER ARBEITSBEDINGUNGEN............................................................................... B-43
B.8.1 KLIMATISCHE UND ATMOSPHÄRISCHE BEDINGUNGEN .................................................................................................B-43

B.8.2 ABSTAND VON ELEKTRISCHEN LEITUNGEN.....................................................................................................................B-44
B.8.3 GEFÄLLE DES GELÄNDES ...................................................................................................................................................B-44
B.8.4 WIDERSTAND DES GELÄNDES ...........................................................................................................................................B-45
B.8.5 SICHTBARKEIT ......................................................................................................................................................................B-46
B.8.6 ALLGEMEINE KONTROLLEN VOR DER KRANARBEIT.......................................................................................................B-47
B.9 BEDIENEN DES KRANS................................................................................................................................ B-48
B.9.1 STARTEN DES KRANS (NICHT RRS) ...................................................................................................................................B-48
B.9.2 STARTEN DES KRANS (KRAN RRS) ....................................................................................................................................B-49
B.9.3 ABSTÜTZVERFAHREN DES KRANS NICHT AA ..................................................................................................................B-50
B.9.4 ABSTÜTZVERFAHREN DES KRANS AA ..............................................................................................................................B-51
B.9.5 ÖFFNUNGS-VERFAHREN DES KRANS ...............................................................................................................................B-52
B.9.6 HEBEBETÄTIGUNG ...............................................................................................................................................................B-53
B.9.7 SCHLIESSUNGSVERFAHREN DES KRANS ........................................................................................................................B-55
B.9.8 SCHLIESSUNG DER ABSTÜTZUNGEN KRAN NICHT AA...................................................................................................B-57
B.9.9 SCHLIESSUNG DER ABSTÜTZUNGEN AA KRAN ...............................................................................................................B-58
B.9.10 VERBINDLICHE KONTROLLE VOR DEM VERLASSEN DES ARBEITZPLATZES ..............................................................B-59
B.10 GELENKIGE VERLÄNGERUNG (JIB) ........................................................................................................... B-60
B.10.1 HAUPTKOMPONENTEN ........................................................................................................................................................B-60
B.10.2 ARBEITSBEREICH .................................................................................................................................................................B-60
B.10.3 MOMENTBEGRENZER JIB (NICHT RRS KRAN)..................................................................................................................B-61
B.10.4 MOMENTBEGRENZER JIB (RRS KRAN) ..............................................................................................................................B-62
B.10.6 BLOCKVENTILE AUF JIB-ZYLINDERN .................................................................................................................................B-65
B.10.7 KRANSTEUERUNGEN MIT JIB..............................................................................................................................................B-66
B.10.8 ÖFFNUNGSVERFAHREN DES JIB........................................................................................................................................B-67
B.10.9 SCHLIESSUNGSVERFAHREN DES JIB................................................................................................................................B-68
B.10.10 MONTAGE UND DEMONTAGE DES JIB...............................................................................................................................B-69
B.10.11 SPERREINRICHTUNG FÜR DIE MANUELLE VERLÄNGERUNGEN DES JIB ....................................................................B-71
B.11 ZUSÄTZLICHE HEBEGERÄTE...................................................................................................................... B-72
B.11.1 MANUELLE VERLÄNGERUNGEN .........................................................................................................................................B-73
B.11.2 SEILWINDE.............................................................................................................................................................................B-75
B.11.3 SCHALENGREIFER................................................................................................................................................................B-77
CWARTUNGSHANDBUCH....................................................................... C-1
C.1 GARANTIEBESTIMMUNGEN .......................................................................................................................... C-2
C.2 ORDENTLICHE WARTUNG............................................................................................................................. C-2
C.2.1 SCHMIERUNG ..........................................................................................................................................................................C-3
C.2.2 SCHMIERPLAN.........................................................................................................................................................................C-4
C.2.3 AUFFÜLLEN DES ÖLBEHÄLTERS..........................................................................................................................................C-5
C.2.4 REINIGUNG DES KRANS ........................................................................................................................................................C-6
C.3 PLANMÄSSIGE WARTUNG ............................................................................................................................ C-7
C.4 AUSSERPLANMÄSSIGE WARTUNG.............................................................................................................. C-7
C.5 STILLSTAND .................................................................................................................................................... C-7
C.6 AUßER BETRIEB-SETZEN DES KRANS ........................................................................................................ C-8
C.6.1 DEMONTAGE ...........................................................................................................................................................................C-8
C.6.2 LAGERUNG ..............................................................................................................................................................................C-9
C.6.3 ENTSORGUNG.........................................................................................................................................................................C-9
DBEILAGEN .............................................................................................. D-1
D.1 TECHNISCHE DATEN...................................................................................................................................... D-2
D.1.1 ALLGEMEINE MERKMALE ......................................................................................................................................................D-2
D.1.2 ÖFFNUNGSZEIT DER HYDRAULISCEN ZYLINDER..............................................................................................................D-3
D.1.3 VOLUMEN DES HYDRAULIKKREISES ...................................................................................................................................D-3
D.1.4 GESAMTABMESSUNGEN .......................................................................................................................................................D-4
D.1.5 HAKEN-HÖHE...........................................................................................................................................................................D-6
D.1.6 LASTDIAGRAMME ...................................................................................................................................................................D-7
D.1.7 GEWICHTE UND SCHWERPUNKTE.....................................................................................................................................D-12
D.1.8 HYDRAULIKSCHEMA.............................................................................................................................................................D-13
D.1.9 STROMKREISSCHEMA .........................................................................................................................................................D-33
D.1.10 FUNKTIONEN DER FUNKFERNSTEUERUNGEN FÜR JIB-KRAN.......................................................................................D-37
D.1.11 PIKTOGRAMME AUF DEM KRAN .........................................................................................................................................D-46
D.1.12 PRÜFUNGSLISTE VON EINGEPLANTE WARTUNG............................................................................................................D-48
D.1.13 STÖRUNGEN..........................................................................................................................................................................D-50
D.1.14 ANZUGSMOMENTE ...............................................................................................................................................................D-53
D.1.15 UMRECHNUNGSTABELLE DER MAßEINHEITEN................................................................................................................D-55

INDICE DELLE TABELLE
INDEX OF TABLES
VERZEICHNIS DER TABELLEN
Tab. A-1: Distanze minime di sicurezza - Min. safety distances - Min. Sicherheitsabstände (EN 349)................................... A-7
Tab. B-1: Condizioni di servizio - Service conditions - Dienstbedingungen............................................................................. B-6
Tab. B-2: Forza del vento - Wind force - Windstärke ............................................................................................................ B-43
Tab. B-3: Portata del terreno - Bearing capacity of the soils - Belastbarkeit des Bodens ..................................................... B-45
Tab. B-4: Segnali manuali di comando - Manual control signals - Steuerungshandzeichen................................................. B-46
Tab. C-1 Grasso per manutenzione - Grease for maintenance - Schmierfett für Wartung ..................................................... C-3
Tab. C-2 Frequenza di ingrassaggio - Frequency of greasing - Schmierintervalle.................................................................. C-4
Tab. C-3 Oli idraulici consigliati - Recommended hydraulic oils - Empfohlene Hydrauliköle................................................... C-5
Tab. D-1 Serraggio viteria - Tightening of bolts and screws - Anzug der Schrauben............................................................ D-53
Tab. D-2 Serraggio raccordi - Tightening of fittings - Anzug der Anschlüsse........................................................................ D-54
Tab. D-3 Serraggio tiranti di staffaggio - Tightening of crane mounting bolts - Anzug der Sockelbefestigungen.................. D-54
Tab. D-4 Conversione unità di misura - Conversion of measurement units - Umrechnung der Maßeinheiten...................... D-55

A-1
A MANUALE AVVERTENZE
A WARNING MANUAL
A ANWEISUNGSHANDBUCH