Hyva Amco veba 924 User manual

924 - 924C

MANUALE AVVERTENZE, USO E MANUTENZIONE

(ISTRUZIONI ORIGINALI)

WARNING, OPERATING AND MAINTENANCE MANUAL

(ORIGINAL INSTRUCTIONS)

ANWEISUNGS-, BEDIENUNGS- UND WARTUNGSHANDBUCH

(ORIGINALANLEITUNGEN)

7882344-10 11/16

INDICE

AMANUALE AVVERTENZE...................................................................... A-1

A.1PERICOLI DI NATURA MECCANICA.............................................................................................................. A-2

A.1.1RESISTENZA MECCANICA .....................................................................................................................................................A-2

A.1.2PERICOLO DI SCHIACCIAMENTO.......................................................................................................................................... A-5

A.1.3PERICOLO DI CESOIAMENTO................................................................................................................................................ A-8

A.1.4PERICOLO DI TRASCINAMENTO O INTRAPPOLAMENTO...................................................................................................A-9

A.1.5PERICOLO DI URTO ................................................................................................................................................................A-9

A.1.6PERICOLO DI EIEZIONE DI OLIO .........................................................................................................................................A-12

A.1.7PERDITA DI STABILITÀ .........................................................................................................................................................A-13

A.1.8SCIVOLAMENTO, INCIAMPO E CADUTA.............................................................................................................................A-16

A.2PERICOLI DI NATURA ELETTRICA.............................................................................................................. A-17

A.2.1CONTATTO CON ELEMENTI IN TENSIONE.........................................................................................................................A-17

A.2.2FENOMENI ELETTROSTATICI ..............................................................................................................................................A-19

A.3PERICOLI DI NATURA TERMICA.................................................................................................................. A-20

A.3.1BRUCIATURE, SCOTTATURE...............................................................................................................................................A-20

A.3.2TEMPERATURA AMBIENTALE..............................................................................................................................................A-20

A.4PERICOLI GENERATI DAL RUMORE........................................................................................................... A-21

A.5PERICOLI GENERATI DA VIBRAZIONI ........................................................................................................ A-21

A.6PERICOLI DA SOSTANZE UTILIZZATE DALLA MACCHINA...................................................................... A-22

A.6.1PERICOLI DA CONTATTO O INALAZIONE DI FLUIDI DANNOSI ........................................................................................A-22

A.7PERICOLI DI TIPO ERGONOMICO ............................................................................................................... A-26

A.7.1POSTAZIONI DI LAVORO ......................................................................................................................................................A-26

A.7.2VISIBILITÀ...............................................................................................................................................................................A-27

A.7.3ERRORE UMANO...................................................................................................................................................................A-28

A.8AVVIAMENTO E SPEGNIMENTO INATTESO DELLA GRU......................................................................... A-29

A.9INEFFICIENZA DEI DISPOSITIVI DI SICUREZZA......................................................................................... A-30

A.10ERRORI DI ACCOPPIAMENTO ..................................................................................................................... A-32

A.11PERICOLI CAUSATI DA MANOVRE ERRATE..............................................................................................A-34

A.12AVVERTENZE PER IL SOLLEVAMENTO E IL TRASPORTO GRU ............................................................. A-37

A.13AVVERTENZE SUPPLEMENTARI PER RADIOCOMANDO ......................................................................... A-38

A.14AVVERTENZE SUPPLEMENTARI PER BRACCIO JIB ................................................................................ A-43

A.15AVVERTENZE SUPPLEMENTARI PER VERRICELLO ................................................................................ A-44

A.16AVVERTENZE SUPPLEMENTARI PER BENNA-POLIPO ............................................................................ A-47

A.17AVVERTENZE SUPPLEMENTARI PER TRIVELLA...................................................................................... A-50

BMANUALE D’USO .................................................................................. B-1

B.1PREMESSA ...................................................................................................................................................... B-2

B.2IDENTIFICAZIONE ........................................................................................................................................... B-3

B.3DOCUMENTAZIONE E DESCRIZIONE GRU................................................................................................... B-4

B.3.1DOCUMENTAZIONE ALLEGATA............................................................................................................................................. B-4

B.3.2MARCATURA............................................................................................................................................................................B-5

B.3.3CONDIZIONI DI SERVIZIO .......................................................................................................................................................B-6

B.3.4COMPONENTI PRINCIPALI .....................................................................................................................................................B-7

B.3.5DISPOSITIVI DI SICUREZZA, LIMITATORI E INDICATORI ....................................................................................................B-8

B.3.6SIGILLI DI SICUREZZA ............................................................................................................................................................B-9

B.3.7COMANDI GRU NO RDC ....................................................................................................................................................... B-10

B.3.8COMANDI RDC.......................................................................................................................................................................B-11

B.4DESCRIZIONE DEI COMANDI....................................................................................................................... B-12

B.4.1PANNELLI DI CONTROLLO GRU AS NO-RDC .....................................................................................................................B-12

B.4.2PANNELLO DI CONTROLLO (GRU RDC) .............................................................................................................................B-13

B.4.3DEVIATORE PRINCIPALE .....................................................................................................................................................B-16

B.4.4COMANDI STABILIZZATORI LATO DISTRIBUTORE............................................................................................................B-17

B.4.5COMANDI STABILIZZATORI LATO OPPOSTO DISTRIBUTORE......................................................................................... B-18

B.4.6COMANDI OPERATIVI ...........................................................................................................................................................B-19

B.5DESCRIZIONE DEI DISPOSITIVI DI SICUREZZA......................................................................................... B-21

B.5.1VALVOLA DI MASSIMA PRESSIONE DI LAVORO ...............................................................................................................B-21

B.5.2VALVOLE DI SOVRAPRESSIONE .........................................................................................................................................B-22

B.5.3LIMITATORE DI MOMENTO (GRU CE/AS O RDC)...............................................................................................................B-23

B.5.4LIMITATORE DI MOMENTO (GRU NO CE/ NO AS)..............................................................................................................B-24

B.5.5ESCLUSIONE DEL LIMITATORE DI MOMENTO ..................................................................................................................B-25

B.5.6PULSANTI D’EMERGENZA (GRU CE) .................................................................................................................................. B-27

B.5.7VALVOLE DI BLOCCO SUI CILINDRI OLEODINAMICI.........................................................................................................B-28

B.5.8DISPOSITIVI DI BLOCCAGGIO DELLE ASTE STABILIZZATRICI ........................................................................................B-29

B.5.9DISPOSITIVO DI BLOCCAGGIO DELLE PROLUNGHE MECCANICHE ..............................................................................B-31

B.5.10LIMITATORI DI ROTAZIONE (OPTIONAL) ............................................................................................................................B-32

B.6INDICATORI E LUCI DI SEGNALAZIONE..................................................................................................... B-34

B.6.1DISPOSITIVO SEGNALAZIONE CHIUSURA ASTE STABILIZZATRICI (CE) .......................................................................B-36

B.7PITTOGRAMMI............................................................................................................................................... B-37

B.8CONTROLLI PRELIMINARI DELLE CONDIZIONI DI LAVORO.................................................................... B-38

B.8.1CONDIZIONI CLIMATICHE E ATMOSFERICHE.................................................................................................................... B-38

B.8.2DISTANZA DA LINEE ELETTRICHE ......................................................................................................................................B-39

B.8.3PENDENZA DEL TERRENO ..................................................................................................................................................B-39

B.8.4RESISTENZA DEL TERRENO ............................................................................................................................................... B-40

B.8.5VISIBILITÀ...............................................................................................................................................................................B-41

B.8.6CONTROLLI GENERALI PRIMA DI OPERARE CON LA GRU..............................................................................................B-42

B.9OPERARE CON LA GRU ............................................................................................................................... B-43

B.9.1OPERAZIONI DI AVVIAMENTO (GRU NO-RDC) .................................................................................................................. B-43

B.9.2OPERAZIONI DI AVVIAMENTO (GRU RDC).........................................................................................................................B-44

B.9.3PROCEDURA DI STABILIZZAZIONE GRU............................................................................................................................ B-45

B.9.4PROCEDURA DI APERTURA STABILIZZATORI GIREVOLI AUTOMATICI ......................................................................... B-47

B.9.5PROCEDURA DI APERTURA DELLA GRU ........................................................................................................................... B-49

B.9.6OPERAZIONI DI SOLLEVAMENTO .......................................................................................................................................B-52

B.9.7DISPOSITIVO DI INCREMENTO DI POTENZA ..................................................................................................................... B-54

B.9.8PROCEDURA DI CHIUSURA DELLA GRU............................................................................................................................B-55

B.9.9PROCEDURA DI CHIUSURA STABILIZZATORI ...................................................................................................................B-59

B.9.10PROCEDURA DI CHIUSURA STABILIZZATORI GIREVOLI AUTOMATICI ..........................................................................B-61

B.9.11CONTROLLI OBBLIGATORI PRIMA DI LASCIARE LA POSTAZIONE DI LAVORO ............................................................B-63

B.10ANTENNA ARTICOLATA (JIB)...................................................................................................................... B-64

B.10.1COMPONENTI PRINCIPALI ...................................................................................................................................................B-64

B.10.2CAMPO DI LAVORO...............................................................................................................................................................B-64

B.10.3LIMITATORE DI MOMENTO JIB (GRU NO RDC)..................................................................................................................B-65

B.10.4LIMITATORE DI MOMENTO JIB (GRU RDC) ........................................................................................................................B-66

B.10.5VALVOLE DI BLOCCO SUI CILINDRI JIB..............................................................................................................................B-68

B.10.6COMANDI GRU CON JIB ....................................................................................................................................................... B-69

B.10.7PROCEDURA DI APERTURA DEL JIB ..................................................................................................................................B-70

B.10.8PROCEDURA DI CHIUSURA DEL JIB ...................................................................................................................................B-71

B.10.9MONTAGGIO E SMONTAGGIO DEL JIB...............................................................................................................................B-72

B.11ACCESSORI DI SOLLEVAMENTO................................................................................................................ B-74

B.11.1PROLUNGHE MANUALI.........................................................................................................................................................B-75

B.11.2VERRICELLO..........................................................................................................................................................................B-77

B.11.3BENNA-POLIPO......................................................................................................................................................................B-79

CMANUALE DI MANUTENZIONE ............................................................ C-1

C.1TERMINI DI GARANZIA ................................................................................................................................... C-2

C.2MANUTENZIONE ORDINARIA ........................................................................................................................ C-2

C.2.1INGRASSAGGIO.......................................................................................................................................................................C-3

C.2.2SCHEMA DI INGRASSAGGIO..................................................................................................................................................C-4

C.2.3RABBOCCO SERBATOIO OLIO ..............................................................................................................................................C-5

C.2.4PULIZIA DELLA GRU................................................................................................................................................................C-6

C.3MANUTENZIONE PROGRAMMATA................................................................................................................ C-7

C.4MANUTENZIONE STRAORDINARIA............................................................................................................... C-7

C.5INATTIVITÀ....................................................................................................................................................... C-7

C.6MESSA FUORI SERVIZIO DELLA GRU .......................................................................................................... C-8

C.6.1DISINSTALLAZIONE.................................................................................................................................................................C-8

C.6.2STOCCAGGIO ..........................................................................................................................................................................C-9

C.6.3SMALTIMENTO.........................................................................................................................................................................C-9

DALLEGATI............................................................................................... D-1

D.1DATI TECNICI................................................................................................................................................... D-2

D.1.1CARATTERISTICHE GENERALI..............................................................................................................................................D-2

D.1.2TEMPI DI APERTURA CILINDRI IDRAULICI ...........................................................................................................................D-4

D.1.3CAPACITÀ CIRCUITO IDRAULICO..........................................................................................................................................D-4

D.1.4DIMENSIONI D’INGOMBRO.....................................................................................................................................................D-5

D.1.5ALTEZZA GANCIO....................................................................................................................................................................D-7

D.1.6DIAGRAMMI DI CARICO 924 ...................................................................................................................................................D-8

D.1.7DIAGRAMMI DI CARICO 924C...............................................................................................................................................D-19

D.1.8PESI E BARICENTRI ..............................................................................................................................................................D-24

D.1.9SCHEMI IDRAULICI................................................................................................................................................................D-26

D.1.10SCHEMI ELETTRICI ...............................................................................................................................................................D-42

D.1.11FUNZIONI OPERATIVE RADIOCOMANDI.............................................................................................................................D-46

D.2PITTOGRAMMI APPLICATI ALLA GRU........................................................................................................ D-55

D.3COPPIE DI SERRAGGIO ............................................................................................................................... D-57

D.4TABELLE DI CONVERSIONE UNITÀ DI MISURA ........................................................................................ D-59

D.5ANOMALIE ..................................................................................................................................................... D-60

D.6CERTIFICATO DI CONFORMITÀ CE............................................................................................................. D-63

D.7REGISTRO DI MANUTENZIONE ................................................................................................................... D-64

CONTENTS

AWARNING MANUAL............................................................................... A-1

A.1MECHANICAL HAZARDS................................................................................................................................ A-2

A.1.1MECHANICAL RESISTANCE...................................................................................................................................................A-2

A.1.2CRUSHING HAZARD................................................................................................................................................................A-5

A.1.3CUTTING HAZARD...................................................................................................................................................................A-8

A.1.4DRAGGING OR ENTRAPMENT HAZARD ...............................................................................................................................A-9

A.1.5IMPACT HAZARD .....................................................................................................................................................................A-9

A.1.6OIL LEAK HAZARD.................................................................................................................................................................A-12

A.1.7LOSS OF STABILITY ..............................................................................................................................................................A-13

A.1.8SLIPPING, TRIPPING AND FALLS ........................................................................................................................................ A-16

A.2ELECTRIC SHOCK HAZARD......................................................................................................................... A-17

A.2.1CONTACT WITH LIVE COMPONENTS .................................................................................................................................A-17

A.2.2STATIC ELECTRICITY ...........................................................................................................................................................A-19

A.3HEAT HAZARDS ............................................................................................................................................ A-20

A.3.1BURNS ....................................................................................................................................................................................A-20

A.3.2ENVIRONMENTAL TEMPERATURE .....................................................................................................................................A-20

A.4NOISE HAZARDS........................................................................................................................................... A-21

A.5VIBRATION HAZARDS .................................................................................................................................. A-21

A.6HAZARDS RELATING TO SUBSTANCES USED BY THE MACHINE ......................................................... A-22

A.6.1TOXIC SUBSTANCE HAZARD (INHALATION OR CONTACT).............................................................................................A-22

A.7ERGONOMIC HAZARDS ............................................................................................................................... A-26

A.7.1OPERATING POSITIONS.......................................................................................................................................................A-26

A.7.2VISIBILITY...............................................................................................................................................................................A-27

A.7.3HUMAN ERROR .....................................................................................................................................................................A-28

A.8UNEXPECTED START-UP AND SWITCH-OFF OF THE CRANE ................................................................. A-29

A.9SAFETY DEVICE FAULTS............................................................................................................................. A-30

A.10COUPLING FAULTS ...................................................................................................................................... A-32

A.11HAZARDS DUE TO INCORRECT LOAD MOVEMENTS ............................................................................... A-34

A.12WARNINGS TO LIFT AND TRANSPORT THE CRANE ................................................................................ A-37

A.13SUPPLEMENTARY WARNINGS FOR RADIO REMOTE CONTROL............................................................ A-38

A.14SUPPLEMENTARY WARNINGS FOR JIB .................................................................................................... A-43

A.15SUPPLEMENTARY WARNINGS FOR WINCH.............................................................................................. A-44

A.16SUPPLEMENTARY WARNINGS FOR BUCKET-GRAB ............................................................................... A-47

A.17SUPPLEMENTARY WARNINGS FOR DRILL................................................................................................A-50

BOPERATING MANUAL........................................................................... B-1

B.1PREMISE .......................................................................................................................................................... B-2

B.2IDENTIFICATION.............................................................................................................................................. B-3

B.3CRANE DESCRIPTION AND DOCUMENTATION........................................................................................... B-4

B.3.1ENCLOSED DOCUMENTATION ..............................................................................................................................................B-4

B.3.2MARK ........................................................................................................................................................................................B-5

B.3.3SERVICE CONDITIONS ...........................................................................................................................................................B-6

B.3.4MAIN COMPONENTS............................................................................................................................................................... B-7

B.3.5SAFETY DEVICES, LIMIT SWITCHES AND INDICATORS.....................................................................................................B-8

B.3.6SAFETY SEALS........................................................................................................................................................................B-9

B.3.7CONTROLS OF NOT RDC CRANE........................................................................................................................................B-10

B.3.8RDC CONTROLS....................................................................................................................................................................B-11

B.4DESCRIPTION OF THE CONTROLS............................................................................................................. B-12

B.4.1CONTROL PANELS ON AS NOT-RDC CRANE ....................................................................................................................B-12

B.4.2CONTROL PANELS (RDC CRANE) .......................................................................................................................................B-13

B.4.3MAIN DEVIATION VALVE.......................................................................................................................................................B-16

B.4.4STABILIZERS CONTROLS AT CONTROL VALVE SIDE ......................................................................................................B-17

B.4.5STABILIZERS CONTROLS AT CONTROL VALVE OPPOSITE SIDE ...................................................................................B-18

B.4.6WORK OPERATION CONTROLS ..........................................................................................................................................B-19

B.5DESCRIPTION OF THE SAFETY DEVICES .................................................................................................. B-21

B.5.1MAX WORKING PRESSURE VALVE.....................................................................................................................................B-21

B.5.2OVERPRESSURE VALVES....................................................................................................................................................B-22

B.5.3LOAD LIMITING DEVICE (CE/AS OR RDC CRANE)............................................................................................................. B-23

B.5.4LOAD LIMITING DEVICE (NOT-CE/NOT AS CRANE)...........................................................................................................B-24

B.5.5EXCLUSION OF LOAD LIMITING DEVICE ............................................................................................................................B-25

B.5.6EMERGENCY STOP BUTTONS (CE CRANE) ......................................................................................................................B-27

B.5.7BLOCK VALVES ON HYDRAULIC CYLINDERS.................................................................................................................... B-28

B.5.8LOCKING DEVICES FOR STABILIZER EXTENSIONS .........................................................................................................B-29

B.5.9MANUAL EXTENSIONS LOCK DEVICES..............................................................................................................................B-31

B.5.10SLEWING LIMITING DEVICES (OPTIONAL).........................................................................................................................B-32

B.6GAUGES AND WARNING LIGHTS................................................................................................................ B-34

B.6.1DEVICE SIGNALLING THE CLOSING OF THE STABILIZER BEAMS (CE) .........................................................................B-36

B.7PICTOGRAMS ................................................................................................................................................ B-37

B.8PRELIMINARY VERIFICATION OF OPERATING CONDITIONS.................................................................. B-38

B.8.1CLIMATE AND ATMOSPHERIC CONDITIONS .....................................................................................................................B-38

B.8.2DISTANCE FROM POWER LINES.........................................................................................................................................B-39

B.8.3GROUND SLOPE.................................................................................................................................................................... B-39

B.8.4GROUND RESISTANCE......................................................................................................................................................... B-40

B.8.5VISIBILITY...............................................................................................................................................................................B-41

B.8.6GENERAL PRELIMINARY CRANE CHECKS BEFORE OPERATION ..................................................................................B-42

B.9OPERATING WITH THE CRANE ................................................................................................................... B-43

B.9.1START UP OPERATION (NOT-RDC CRANE).......................................................................................................................B-43

B.9.2START UP OPERATION (RDC CRANE)................................................................................................................................B-44

B.9.3STABILIZATION PROCEDURE OF THE CRANE ..................................................................................................................B-45

B.9.4PROCEDURE FOR OPENING THE AUTOMATIC TURNING STABILIZERS........................................................................B-47

B.9.5PROCEDURE FOR OPENING THE CRANE..........................................................................................................................B-49

B.9.6LIFTING OPERATIONS ..........................................................................................................................................................B-52

B.9.7POWER BOOST DEVICE .......................................................................................................................................................B-54

B.9.8PROCEDURE FOR CLOSING THE CRANE..........................................................................................................................B-55

B.9.9PRODEDURE FOR CLOSING THE STABILIZERS................................................................................................................B-59

B.9.10PROCEDURE FOR CLOSING THE AUTOMATIC TURNING STABILIZERS........................................................................ B-61

B.9.11COMPULSORY SAFETY CHECKS BEFORE LEAVING THE WORK PLACE ......................................................................B-63

B.10ARTICULATED JIB ........................................................................................................................................ B-64

B.10.1MAIN COMPONENTS............................................................................................................................................................. B-64

B.10.2WORK RANGE........................................................................................................................................................................B-64

B.10.3JIB LOAD LIMITING DEVICE (NOT-RDC CRANE)................................................................................................................B-65

B.10.4JIB LOAD LIMITING DEVICE (RDC CRANE).........................................................................................................................B-66

B.10.6CHECK VALVES ON JIB CYLINDERS...................................................................................................................................B-68

B.10.7JIB CRANE CONTROLS.........................................................................................................................................................B-69

B.10.8PROCEDURE FOR OPENING THE JIB BOOM .....................................................................................................................B-70

B.10.9PROCEDURE FOR CLOSING THE JIB BOOM .....................................................................................................................B-71

B.10.10ASSEMBLING / REMOVING THE JIB ....................................................................................................................................B-72

B.11LIFTING ACCESSORIES ............................................................................................................................... B-74

B.11.1MANUAL EXTENSIONS .........................................................................................................................................................B-75

B.11.2WINCH ....................................................................................................................................................................................B-77

B.11.3BUCKET-GRAB.......................................................................................................................................................................B-79

CMAINTENANCE MANUAL...................................................................... C-1

C.1WARRANTY TERMS ........................................................................................................................................ C-2

C.2ORDINARY MAINTENANCE............................................................................................................................ C-2

C.2.1GREASING................................................................................................................................................................................C-3

C.2.2GREASING CHART ..................................................................................................................................................................C-4

C.2.3FILLING UP THE OIL TANK .....................................................................................................................................................C-5

C.2.4CLEANING THE CRANE ..........................................................................................................................................................C-6

C.3PLANNED MAINTENANCE.............................................................................................................................. C-7

C.4EXTRAORDINARY MAINTENANCE................................................................................................................ C-7

C.5INACTIVITY ...................................................................................................................................................... C-7

C.6TAKING THE CRANE OUT OF SERVICE........................................................................................................ C-8

C.6.1DISASSEMBLY .........................................................................................................................................................................C-8

C.6.2STORAGE .................................................................................................................................................................................C-9

C.6.3DISPOSAL.................................................................................................................................................................................C-9

DENCLOSURES........................................................................................ D-1

D.1TECHNICAL SPECIFICATIONS....................................................................................................................... D-2

D.1.1GENERAL SPECIFICATIONS ..................................................................................................................................................D-2

D.1.2OPENING TIME OF THE HYDRAULIC CYLINDERS...............................................................................................................D-4

D.1.3CAPACITY OF HYDRAULIC SYSTEM.....................................................................................................................................D-4

D.1.4OVERALL DIMENSIONS ..........................................................................................................................................................D-5

D.1.5HOOK HEIGHT .........................................................................................................................................................................D-7

D.1.6LOAD DIAGRAMS 924..............................................................................................................................................................D-8

D.1.7LOAD DIAGRAMS 924C .........................................................................................................................................................D-19

D.1.8WEIGHTS AND CENTRES OF GRAVITY ..............................................................................................................................D-24

D.1.9HYDRAULIC DIAGRAMS........................................................................................................................................................D-26

D.1.10ELECTRIC DIAGRAMS...........................................................................................................................................................D-42

D.1.10OPERATING FUNCTIONS OF THE RADIO REMOTE CONTROLS .....................................................................................D-46

D.2PICTOGRAMS ON THE CRANE.................................................................................................................... D-55

D.3TIGHTENING TORQUES................................................................................................................................ D-57

D.4CONVERSION TABLES OF MEASUREMENTS UNITS ................................................................................ D-59

D.5TROUBLE SHOOTING................................................................................................................................... D-60

D.6CE DECLARATION OF CONFORMITY ......................................................................................................... D-63

D.7MAINTENANCE REGISTER........................................................................................................................... D-64

INHALT

AANWEISUNGSHANDBUCH ................................................................... A-1

A.1MECHANISCHE GEFAHREN........................................................................................................................... A-2

A.1.1MECHANISCHE FESTIGKEIT ..................................................................................................................................................A-2

A.1.2QUETSCHUNGSRISIKO ..........................................................................................................................................................A-5

A.1.3SCHERGEFAHR .......................................................................................................................................................................A-8

A.1.4GEFAHR DES ERFASSENS UND EINZIEHENS .....................................................................................................................A-9

A.1.5STOSSGEFAHR .......................................................................................................................................................................A-9

A.1.6ÖLSPRITZGEFAHR ................................................................................................................................................................A-12

A.1.7STABILITÄTSVERLUST .........................................................................................................................................................A-13

A.1.8RUTSCH-, STOLPER- UND STURZGEFAHR........................................................................................................................A-16

A.2GEFAHREN ELEKTRISCHER ART ............................................................................................................... A-17

A.2.1KONTAKT MIT SPANNUNGSFÜHRENDEN TEILEN ............................................................................................................A-17

A.2.2ELEKTROSTATISCHE LADUNG............................................................................................................................................A-19

A.3GEFAHREN THERMISCHER ART................................................................................................................. A-20

A.3.1VERBRENNUNGEN, VERBRÜHUNGEN ...............................................................................................................................A-20

A.3.2UMGEBUNGSTEMPERATUR ................................................................................................................................................A-20

A.4GEFAHREN DURCH LÄRM ........................................................................................................................... A-21

A.5GEFAHREN DURCH VIBRATIONEN............................................................................................................. A-21

A.6GEFAHREN DURCH VON DER MASCHINE VERWENDETE STOFFE........................................................ A-22

A.6.1GEFAHREN DURCH FLÜSSIGKEITEN MIT SCHÄDLICHER WIRKUNG (BERÜHRUNG, EINATMEN) .............................A-22

A.7GEFAHREN ERGONOMISCHER ART........................................................................................................... A-26

A.7.1ARBEITSPLATZ ......................................................................................................................................................................A-26

A.7.2SICHTBARKEIT ......................................................................................................................................................................A-27

A.7.3MENSCHLICHES VERSAGEN ...............................................................................................................................................A-28

A.8UNVERMITTELTES STARTEN UND ABSCHALTEN DES KRANS.............................................................. A-29

A.9FEHELER IN DEN SICHERHEITSEINRICHTUNGEN.................................................................................... A-30

A.10ANSCHLUSSFEHLER.................................................................................................................................... A-32

A.11GEFAHREN DURCH MANÖVRIERFEHLER ................................................................................................. A-34

A.12WARNUNGEN FÜR TRANSPORT UND ANHEBEN DES KRANS ............................................................... A-37

A.13ZUSÄTZLICHE HINWEISE FÜR DIE FUNKFERNSTEUERUNG................................................................... A-38

A.14ZUSÄTZLICHE HINWEISE FÜR JIB-AUSLEGER......................................................................................... A-43

A.15ZUSÄTZLICHE HINWEISE FÜR DIE SEILWINDE......................................................................................... A-44

A.16ZUSÄTZLICHE HINWEISE FÜR SCHALEN-/MEHRSCHALENGREIFER .................................................... A-47

A.17ZUSÄTZLICHE HINWEISE FÜR ERDBOHRER............................................................................................. A-50

BBEDIENUNGSHANDBUCH .................................................................... B-1

B.1VORWORT........................................................................................................................................................ B-2

B.2KENNDATEN.................................................................................................................................................... B-3

B.3DOKUMENTATION UND KRANBESCHREIBUNG.......................................................................................... B-4

B.3.1BEILIEGENDE DOKUMENTATION ..........................................................................................................................................B-4

B.3.2KENNZEICHNUNG ...................................................................................................................................................................B-5

B.3.3DIENSTBEDINGUNGEN...........................................................................................................................................................B-6

B.3.4HAUPTKOMPONENTEN ..........................................................................................................................................................B-7

B.3.5SICHERHEITSEINRICHTUNGEN, BEGRENZER UND ANZEIGER........................................................................................B-8

B.3.6SICHERHEITSPLOMBIERUNGEN...........................................................................................................................................B-9

B.3.7STEUERUNGEN NICHT RDC-KRAN .....................................................................................................................................B-10

B.3.8RDC-STEUERUNGEN ............................................................................................................................................................ B-11

B.4BESCHREIBUNG DER STEUERUNGEN ...................................................................................................... B-12

B.4.1SCHALTTAFELN FÜR KRAN AS NICHT X............................................................................................................................B-12

B.4.2SCHALTTAFEL (RDC KRAN) .................................................................................................................................................B-13

B.4.3HAUPTWEGEVENTIL.............................................................................................................................................................B-16

B.4.4STEUERUNGEN DER ABSTÜTZUNGEN STEUERVENTIL SEITE ......................................................................................B-17

B.4.5STEUERUNGEN DER ABSTÜTZUNGEN STEUERVENTIL GEGENSEITE .........................................................................B-18

B.4.6BEDIENUNGSSTEUERUNGEN .............................................................................................................................................B-19

B.5BESCHREIBUNG DER SICHERHETSVORRICHTUNGEN ........................................................................... B-21

B.5.1HÖCHSTBETRIEBSDRUCKVENTIL ......................................................................................................................................B-21

B.5.2ÜBERDRUCKVENTILE...........................................................................................................................................................B-22

B.5.3MOMENTBEGRENZER (CE/AS ODER RDC KRAN)............................................................................................................. B-23

B.5.4MOMENTBEGRENZER (NICHT-CE/NICHT AS KRAN).........................................................................................................B-24

B.5.5AUSSCHLUSS DES MOMENTBEGRENZERS ......................................................................................................................B-25

B.5.6NOT-AUS TASTEN (CE-KRAN)..............................................................................................................................................B-27

B.5.7ABSPERRVENTILE AUF HYDRAULIKZYLINDERN ..............................................................................................................B-28

B.5.8SPERRVORRICHTUNGEN FÜR ABSTÜTZSTANGEN ......................................................................................................... B-29

B.5.9SPERRVORRICHTUNG FÜR DIE MANUELLE VERLÄNGERUNGEN .................................................................................B-31

B.5.10DREHBEGRENZER (WAHLFREI) ..........................................................................................................................................B-32

B.6ANZEIGER UND KONTROLLLAMPEN ......................................................................................................... B-34

B.6.1WARNVORRICHTUNG VON SCHLUSS DER ABSTÜTZSTANGEN (CE) ............................................................................B-36

B.7PIKTOGRAMME ............................................................................................................................................. B-37

B.8VORABKONTROLLEN DER ARBEITSBEDINGUNGEN............................................................................... B-38

B.8.1KLIMATISCHE UND ATMOSPHÄRISCHE BEDINGUNGEN .................................................................................................B-38

B.8.2ABSTAND VON ELEKTRISCHEN LEITUNGEN.....................................................................................................................B-39

B.8.3GEFÄLLE DES GELÄNDES ...................................................................................................................................................B-39

B.8.4WIDERSTAND DES GELÄNDES ........................................................................................................................................... B-40

B.8.5SICHTBARKEIT ......................................................................................................................................................................B-41

B.8.6ALLGEMEINE KONTROLLEN VOR DER KRANARBEIT....................................................................................................... B-42

B.9BEDIENEN DES KRANS................................................................................................................................ B-43

B.9.1STARTEN DES KRANS (NICHT RRS) ...................................................................................................................................B-43

B.9.2ANLASSEN DES KRANS (RDC KRAN) .................................................................................................................................B-44

B.9.3ABSTÜTZVERFAHREN DES KRANS ....................................................................................................................................B-45

B.9.4ÖFFNUNG DER SELBSTDREHENDEN ABSTÜTZBEINE .................................................................................................... B-47

B.9.5ÖFFNUNGS-VERFAHREN DES KRANS ............................................................................................................................... B-49

B.9.6HEBEBETÄTIGUNG ...............................................................................................................................................................B-52

B.9.7LEISTUNGSZUNAHMEEINRICHTUNG .................................................................................................................................B-54

B.9.8SCHLIESSUNGSVERFAHREN DES KRANS ........................................................................................................................B-55

B.9.9SCHLIESSUNG DER ABSTÜTZUNGEN................................................................................................................................B-59

B.9.10SCHLIESSUNG DER SELBSTDREHENDEN ABSTÜTZBEINE ............................................................................................ B-61

B.9.11VERBINDLICHE KONTROLLE VOR DEM VERLASSEN DES ARBEITZPLATZES .............................................................. B-63

B.10GELENKIGE VERLÄNGERUNG (JIB) ........................................................................................................... B-64

B.10.1HAUPTKOMPONENTEN ........................................................................................................................................................B-64

B.10.2ARBEITSBEREICH .................................................................................................................................................................B-64

B.10.3MOMENTBEGRENZER JIB (NICHT RDC KRAN).................................................................................................................. B-65

B.10.4MOMENTBEGRENZER JIB (RDC KRAN)..............................................................................................................................B-66

B.10.6BLOCKVENTILE AUF JIB-ZYLINDERN .................................................................................................................................B-68

B.10.7KRANSTEUERUNGEN MIT JIB..............................................................................................................................................B-69

B.10.8ÖFFNUNGSVERFAHREN DES JIB........................................................................................................................................B-70

B.10.9SCHLIESSUNGSVERFAHREN DES JIB................................................................................................................................B-71

B.10.10MONTAGE UND DEMONTAGE DES JIB...............................................................................................................................B-72

B.11ZUSÄTZLICHE HEBEGERÄTE...................................................................................................................... B-74

B.11.1MANUELLE VERLÄNGERUNGEN .........................................................................................................................................B-75

B.11.2SEILWINDE.............................................................................................................................................................................B-77

B.11.3SCHALENGREIFER................................................................................................................................................................B-79

CWARTUNGSHANDBUCH....................................................................... C-1

C.1GARANTIEBESTIMMUNGEN .......................................................................................................................... C-2

C.2ORDENTLICHE WARTUNG............................................................................................................................. C-2

C.2.1SCHMIERUNG ..........................................................................................................................................................................C-3

C.2.2SCHMIERPLAN.........................................................................................................................................................................C-4

C.2.3AUFFÜLLEN DES ÖLBEHÄLTERS..........................................................................................................................................C-5

C.2.4REINIGUNG DES KRANS ........................................................................................................................................................C-6

C.3PLANMÄSSIGE WARTUNG ............................................................................................................................ C-7

C.4AUSSERPLANMÄSSIGE WARTUNG.............................................................................................................. C-7

C.5STILLSTAND .................................................................................................................................................... C-7

C.6AUßER BETRIEB-SETZEN DES KRANS ........................................................................................................ C-8

C.6.1DEMONTAGE ...........................................................................................................................................................................C-8

C.6.2LAGERUNG ..............................................................................................................................................................................C-9

C.6.3ENTSORGUNG.........................................................................................................................................................................C-9

DBEILAGEN .............................................................................................. D-1

D.1TECHNISCHE DATEN...................................................................................................................................... D-2

D.1.1ALLGEMEINE MERKMALE ......................................................................................................................................................D-2

D.1.2ÖFFNUNGSZEIT DER HYDRAULISCHEN ZYLINDER ...........................................................................................................D-4

D.1.3VOLUMEN DES HYDRAULIKKREISES ...................................................................................................................................D-4

D.1.4GESAMTABMESSUNGEN .......................................................................................................................................................D-5

D.1.5HAKEN-HÖHE...........................................................................................................................................................................D-7

D.1.6LASTDIAGRAMME 924 ............................................................................................................................................................D-8

D.1.7LASTDIAGRAMME 924C........................................................................................................................................................D-19

D.1.8GEWICHTE UND SCHWERPUNKTE.....................................................................................................................................D-24

D.1.9HYDRAULIKSCHEMA.............................................................................................................................................................D-26

D.1.10STROMKREISSCHEMA .........................................................................................................................................................D-42

D.1.10FUNKTIONEN DER FUNKFERNSTEUERUNGEN ................................................................................................................D-46

D.2PIKTOGRAMME AUF DEM KRAN................................................................................................................. D-55

D.3ANZUGSMOMENTE....................................................................................................................................... D-57

D.4UMRECHNUNGSTABELLE DER MAßEINHEITEN....................................................................................... D-59

D.5STÖRUNGEN.................................................................................................................................................. D-60

D.6CE KONFORMITÄTS-ERKLÄRUNG.............................................................................................................. D-63

D.7WARTUNGSBUCH......................................................................................................................................... D-64

INDICE DELLE TABELLE

INDEX OF TABLES

VERZEICHNIS DER TABELLEN

Tab. A-1: Distanze minime di sicurezza - Min. safety distances - Min. Sicherheitsabstände .................................................. A-7

Tab. B-1: Condizioni di servizio - Service conditions - Dienstbedingungen............................................................................. B-6

Tab. B-2: Forza del vento - Wind force - Windstärke ............................................................................................................ B-38

Tab. B-3: Portata del terreno - Bearing capacity of the soils - Belastbarkeit des Bodens ..................................................... B-40

Tab. B-4: Segnali manuali di comando - Manual control signals - Steuerungshandzeichen................................................. B-41

Tab. C-1 Grasso per manutenzione - Grease for maintenance - Schmierfett für Wartung ..................................................... C-3

Tab. C-2 Frequenza di ingrassaggio - Frequency of greasing - Schmierintervalle.................................................................. C-4

Tab. C-3 Oli idraulici consigliati - Recommended hydraulic oils - Empfohlene Hydrauliköle................................................... C-5

Tab. D-1 Serraggio viteria - Tightening of bolts and screws - Anzug der Schrauben............................................................ D-57

Tab. D-2 Serraggio raccordi - Tightening of fittings - Anzug der Anschlüsse........................................................................ D-58