HYVA AMCO VEBA VR85 User manual

VR85
MANUALE AVVERTENZE, USO E MANUTENZIONE
(ISTRUZIONI ORIGINALI)
WARNING, OPERATING AND MAINTENANCE MANUAL
(ORIGINAL INSTRUCTIONS)
ANWEISUNGS-, BEDIENUNGS UND WARTUNGSHANDBUCH
(ORIGINALANLEITUNGEN)
7880688-12 05/17

INDICE
AMANUALE AVVERTENZE ............................................................................. A-1
A.1 PERICOLI DI NATURA MECCANICA ..........................................................................................................................A-2
A.1.1 RESISTENZA MECCANICA..................................................................................................................................................................A-2
A.1.2 PERICOLO DI SCHIACCIAMENTO ......................................................................................................................................................A-5
A.1.3 PERICOLO DI CESOIAMENTO ............................................................................................................................................................A-8
A.1.4 PERICOLO DI TRASCINAMENTO O INTRAPPOLAMENTO ...............................................................................................................A-9
A.1.5 PERICOLO DI URTO.............................................................................................................................................................................A-9
A.1.6 PERICOLO DI EIEZIONE DI OLIO ......................................................................................................................................................A-12
A.1.7 PERDITA DI STABILITÀ......................................................................................................................................................................A-13
A.1.8 SCIVOLAMENTO, INCIAMPO CADUTA.............................................................................................................................................A-16
A.2 PERICOLI DI NATURA ELETTRICA.......................................................................................................................... A-17
A.2.1 CONTATTO CON ELEMENTI IN TENSIONE .....................................................................................................................................A-17
A.2.2 FENOMENI ELETTROSTATICI...........................................................................................................................................................A-19
A.3 PERICOLI DI NATURA TERMICA.............................................................................................................................. A-20
A.3.1 BRUCIATURE, SCOTTATURE ...........................................................................................................................................................A-20
A.3.2 TEMPERATURA AMBIENTALE ..........................................................................................................................................................A-20
A.4 PERICOLI GENERATI DAL RUMORE....................................................................................................................... A-21
A.5 PERICOLI GENERATI DA VIBRAZIONI .................................................................................................................... A-21
A.6 PERICOLI DA SOSTANZE UTILIZZATE DALLA MACCHINA..................................................................................A-22
A.6.1 PERICOLI DA CONTATTO O INALAZIONE DI FLUIDI DANNOSI.....................................................................................................A-22
A.7 PERICOLI DI TIPO ERGONOMICO ........................................................................................................................... A-26
A.7.1 POSTAZIONI DI LAVORO...................................................................................................................................................................A-26
A.7.2 VISIBILITÀ ...........................................................................................................................................................................................A-27
A.7.3 ERRORE UMANO ...............................................................................................................................................................................A-28
A.8 AVVIAMENTO E SPEGNIMENTO INATTESO DELLA GRU .....................................................................................A-29
A.9 INEFFICIENZA DEI DISPOSITIVI DI SICUREZZA..................................................................................................... A-30
A.10 ERRORI DI ACCOPPIAMENTO ................................................................................................................................. A-32
A.11 PERICOLI CAUSATI DA MANOVRE ERRATE.......................................................................................................... A-34
A.12 AVVERTENZE PER IL SOLLEVAMENTO E IL TRASPORTO GRU ......................................................................... A-37
A.13 AVVERTENZE SUPPLEMENTARI PER USO RADIOCOMANDO ............................................................................A-38
A.14 AVVERTENZE SUPPLEMENTARI PER USO CON JIB ............................................................................................ A-43
A.15 AVVERTENZE SUPPLEMENTARI PER USO VERRICELLO....................................................................................A-44
A.16 AVVERTENZE SUPPLEMENTARI USO BENNA-POLIPO........................................................................................ A-47
A.17 AVVERTENZE SUPPLEMENTARI PER USO TRIVELLA ......................................................................................... A-50
A.18 AVVERTENZE SUPPLEMENTARI PER L'UTILIZZO DEI COMANDI D'EMERGENZA ............................................ A-51
BMANUALE D’USO.......................................................................................... B-1
B.1 PREMESSA ..................................................................................................................................................................B-2
B.2 IDENTIFICAZIONE .......................................................................................................................................................B-3
B.3 DOCUMENTAZIONE E DESCRIZIONE GRU...............................................................................................................B-4
B.3.1 DOCUMENTAZIONE ALLEGATA .........................................................................................................................................................B-4
B.3.2 MARCATURA ........................................................................................................................................................................................B-5
B.3.3 CONDIZIONI DI SERVIZIO....................................................................................................................................................................B-6
B.3.4 COMPONENTI PRINCIPALI..................................................................................................................................................................B-7
B.3.5 DISPOSITIVI DI SICUREZZA, LIMITATORI E INDICATORI ................................................................................................................B-8
B.3.6 SIGILLI DI SICUREZZA .........................................................................................................................................................................B-9
B.3.7 COMANDI ............................................................................................................................................................................................B-10
B.4 DESCRIZIONE DEI COMANDI................................................................................................................................... B-11
B.4.1 PANNELLO DI CONTROLLO EBB......................................................................................................................................................B-11
B.4.2 DEVIATORE PRINCIPALE..................................................................................................................................................................B-13
B.4.3 COMANDI STABILIZZATORI ..............................................................................................................................................................B-14
B.4.4 COMANDI MOVIMENTAZIONE GRU .................................................................................................................................................B-15
B.5 DESCRIZIONE DEI DISPOSITIVI DI SICUREZZA..................................................................................................... B-19
B.5.1 VALVOLA DI MASSIMA PRESSIONE DI LAVORO............................................................................................................................B-19
B.5.2 VALVOLE DI SOVRAPRESSIONE......................................................................................................................................................B-20
B.5.3 VALVOLE DI BLOCCO SUI CILINDRI OLEODINAMICI .....................................................................................................................B-21
B.5.4 LIMITATORE DI MOMENTO ...............................................................................................................................................................B-22
B.5.5 PULSANTE D’ARRESTO D'EMERGENZA .........................................................................................................................................B-24
B.5.6 BLOCCAGGIO DELLE ASTE E DEI CILINDRI STABILIZZATORI .....................................................................................................B-25
B.5.7 DISPOSITIVO DI BLOCCAGGIO DELLE PROLUNGHE MECCANICHE...........................................................................................B-27
B.5.8 LIMITATORE DI ROTAZIONE E DI CAPACITÀ DI CARICO ..............................................................................................................B-28
B.6 INDICATORI E LUCI DI SEGNALAZIONE................................................................................................................. B-29
B.6.1 INDICATORI DI LIVELLO E TERMOMETRO SUL SERBATOIO OLIO ..............................................................................................B-29
B.6.2 INDICATORI DI LIVELLO OLIO SUI MOTORIDUTTORI ....................................................................................................................B-30
B.6.3 INDICATORI DI INTASAMENTO FILTRI.............................................................................................................................................B-31
B.6.4 COLONNA LUMINOSA DI SEGNALAZIONE......................................................................................................................................B-31
B.6.5 DISPOSITIVO SEGNALAZIONE CHIUSURA ASTE STABILIZZATRICI (CE)....................................................................................B-32

B.7 PITTOGRAMMI........................................................................................................................................................... B-33
B.8 CONTROLLI PRELIMINARI DELLE CONDIZIONI DI LAVORO................................................................................B-34
B.8.1 CONDIZIONI CLIMATICHE E ATMOSFERICHE ................................................................................................................................B-34
B.8.2 DISTANZA DA LINEE ELETTRICHE...................................................................................................................................................B-35
B.8.3 PENDENZA DEL TERRENO ...............................................................................................................................................................B-35
B.8.4 RESISTENZA DEL TERRENO ............................................................................................................................................................B-36
B.8.5 VISIBILITÀ ...........................................................................................................................................................................................B-37
B.8.6 CONTROLLI GENERALI PRIMA DI OPERARE CON LA GRU ..........................................................................................................B-38
B.9 OPERARE CON LA GRU ........................................................................................................................................... B-39
B.9.1 OPERAZIONI DI AVVIAMENTO..........................................................................................................................................................B-39
B.9.2 PROCEDURA DI STABILIZZAZIONE GRU ........................................................................................................................................B-40
B.9.3 PROCEDURA DI APERTURA DELLA GRU........................................................................................................................................B-43
B.9.4 OPERAZIONI DI SOLLEVAMENTO....................................................................................................................................................B-44
B.9.5 DISPOSITIVO AVPS............................................................................................................................................................................B-46
B.9.6 PROCEDURA DI CHIUSURA DELLA GRU ........................................................................................................................................B-47
B.9.7 PROCEDURA DI CHIUSURA STABILIZZATORI................................................................................................................................B-49
B.9.8 CONTROLLI OBBLIGATORI PRIMA DI LASCIARE LA POSTAZIONE DI LAVORO .........................................................................B-52
B.10 ANTENNA ARTICOLATA (JIB).................................................................................................................................. B-53
B.10.1 COMPONENTI PRINCIPALI................................................................................................................................................................B-53
B.10.2 CAMPO DI LAVORO ...........................................................................................................................................................................B-53
B.10.3 LIMITATORE DI MOMENTO GRU CON JIB .......................................................................................................................................B-54
B.10.4 VALVOLE DI BLOCCO SUI CILINDRI JIB ..........................................................................................................................................B-56
B.10.5 PROCEDURA DI APERTURA DEL JIB...............................................................................................................................................B-57
B.10.6 PROCEDURA DI CHIUSURA DEL JIB................................................................................................................................................B-58
B.10.7 MONTAGGIO E SMONTAGGIO DEL JIB ...........................................................................................................................................B-59
B.11 ACCESSORI DI SOLLEVAMENTO............................................................................................................................ B-61
B.11.1 PROLUNGHE MANUALI .....................................................................................................................................................................B-62
B.11.2 VERRICELLO ......................................................................................................................................................................................B-64
B.11.3 BENNA-POLIPO ..................................................................................................................................................................................B-66
CMANUALE DI MANUTENZIONE.................................................................... C-1
C.1 TERMINI DI GARANZIA ...............................................................................................................................................C-2
C.2 MANUTENZIONE ORDINARIA ....................................................................................................................................C-2
C.2.1 INGRASSAGGIO ...................................................................................................................................................................................C-3
C.2.2 SCHEMA DI INGRASSAGGIO ..............................................................................................................................................................C-4
C.2.3 RABBOCCO SERBATOIO OLIO...........................................................................................................................................................C-5
C.2.4 PULIZIA DELLA GRU ............................................................................................................................................................................C-6
C.3 MANUTENZIONE PROGRAMMATA............................................................................................................................C-7
C.4 MANUTENZIONE STRAORDINARIA...........................................................................................................................C-7
C.5 INATTIVITÀ...................................................................................................................................................................C-7
C.6 MESSA FUORI SERVIZIO DELLA GRU ......................................................................................................................C-8
C.6.1 DISINSTALLAZIONE .............................................................................................................................................................................C-8
C.6.2 STOCCAGGIO.......................................................................................................................................................................................C-9
C.6.3 SMALTIMENTO .....................................................................................................................................................................................C-9
DALLEGATI ...................................................................................................... D-1
D.1 DATI TECNICI...............................................................................................................................................................D-2
D.1.1 CARATTERISTICHE GENERALI ..........................................................................................................................................................D-2
D.1.2 TEMPI DI APERTURA CILINDRI IDRAULICI........................................................................................................................................D-3
D.1.3 CAPACITÀ CIRCUITO IDRAULICO ......................................................................................................................................................D-4
D.1.4 DIMENSIONI D’INGOMBRO .................................................................................................................................................................D-5
D.1.5 INGOMBRO COLONNA E 1.BRACCIO DURANTE LA ROTAZIONE DELLA GRU .............................................................................D-8
D.1.6 ALTEZZA GANCIO ................................................................................................................................................................................D-9
D.1.7 DIAGRAMMI DI CARICO.....................................................................................................................................................................D-10
D.1.8 DIAGRAMMI DI TENUTA STATICA E ARGANO ................................................................................................................................D-17
D.1.9 PESI E BARICENTRI...........................................................................................................................................................................D-22
D.1.10 SCHEMI IDRAULICI ............................................................................................................................................................................D-24
D.1.11 SCHEMI ELETTRICI............................................................................................................................................................................D-33
D.1.12 FUNZIONI OPERATIVE DEI RADIOCOMANDI ..................................................................................................................................D-38
D.2 PITTOGRAMMI APPLICATI ALLA GRU.................................................................................................................... D-41
D.3 COPPIE DI SERRAGGIO............................................................................................................................................ D-43
D.4 CONVERSIONE UNITÀ DI MISURA .......................................................................................................................... D-45
D.5 RISOLUZIONE DEI PROBLEMI ................................................................................................................................. D-46
D.6 CERTIFICATO DI CONFORMITÀ CE......................................................................................................................... D-49
D.7 REGISTRO DI MANUTENZIONE ............................................................................................................................... D-50

CONTENTS
AWARNING MANUAL ...................................................................................... A-1
A.1 MECHANICAL HAZARDS............................................................................................................................................A-2
A.1.1 MECHANICAL RESISTANCE................................................................................................................................................................A-2
A.1.2 CRUSHING HAZARD ............................................................................................................................................................................A-5
A.1.3 CUTTING HAZARD ...............................................................................................................................................................................A-8
A.1.4 DRAGGING OR ENTRAPMENT HAZARD............................................................................................................................................A-9
A.1.5 IMPACT HAZARD..................................................................................................................................................................................A-9
A.1.6 OIL LEAK HAZARD .............................................................................................................................................................................A-12
A.1.7 LOSS OF STABILITY...........................................................................................................................................................................A-13
A.1.8 SLIPPING, TRIPPING AND FALLS .....................................................................................................................................................A-16
A.2 ELECTRIC SHOCK HAZARD..................................................................................................................................... A-17
A.2.1 CONTACT WITH LIVE COMPONENTS..............................................................................................................................................A-17
A.2.2 STATIC ELECTRICITY ........................................................................................................................................................................A-19
A.3 HEAT HAZARDS ........................................................................................................................................................ A-20
A.3.1 BURNS.................................................................................................................................................................................................A-20
A.3.2 ENVIRONMENTAL TEMPERATURE ..................................................................................................................................................A-20
A.4 NOISE HAZARDS....................................................................................................................................................... A-21
A.5 VIBRATION HAZARDS .............................................................................................................................................. A-21
A.6 HAZARDS RELATING TO SUBSTANCES USED BY THE MACHINE...................................................................... A-22
A.6.1 TOXIC SUBSTANCE HAZARD (INHALATION OR CONTACT) .........................................................................................................A-22
A.7 ERGONOMIC HAZARDS............................................................................................................................................ A-26
A.7.1 OPERATING POSITIONS ...................................................................................................................................................................A-26
A.7.2 VISIBILITY ...........................................................................................................................................................................................A-27
A.7.3 HUMAN ERROR ..................................................................................................................................................................................A-28
A.8 UNEXPECTED START-UP AND SWITCH-OFF OF THE CRANE ............................................................................. A-29
A.9 SAFETY DEVICE FAULTS......................................................................................................................................... A-30
A.10 COUPLING FAULTS................................................................................................................................................... A-32
A.11 HAZARDS DUE TO INCORRECT LOAD MOVEMENTS ........................................................................................... A-34
A.12 WARNINGS TO LIFT AND TRANSPORT THE CRANE ............................................................................................ A-37
A.13 SUPPLEMENTARY WARNINGS FOR REMOTE CONTROL USE............................................................................ A-38
A.14 SUPPLEMENTARY WARNINGS FOR USE WITH JIB .............................................................................................. A-43
A.15 SUPPLEMENTARY WARNINGS FOR WINCH USE.................................................................................................. A-44
A.16 SUPPLEMENTARY WARNINGS FOR BUCKET-GRAB USE ................................................................................... A-47
A.17 SUPPLEMENTARY WARNINGS FOR DRILL USE ................................................................................................... A-50
A.18 SUPPLEMENTARY WARNINGS FOR USE OF THE EMERGENCY CONTROLS.................................................... A-51
BOPERATING MANUAL .................................................................................. B-1
B.1 PREMISE ......................................................................................................................................................................B-2
B.2 IDENTIFICATION..........................................................................................................................................................B-3
B.3 CRANE DESCRIPTION AND DOCUMENTATION.......................................................................................................B-4
B.3.1 ENCLOSED DOCUMENTATION...........................................................................................................................................................B-4
B.3.2 MARK.....................................................................................................................................................................................................B-5
B.3.3 SERVICE CONDITIONS........................................................................................................................................................................B-6
B.3.4 MAIN COMPONENTS ...........................................................................................................................................................................B-7
B.3.5 SAFETY DEVICES, LIMIT SWITCHES AND INDICATORS .................................................................................................................B-8
B.3.6 SAFETY SEALS.....................................................................................................................................................................................B-9
B.3.7 CONTROLS .........................................................................................................................................................................................B-10
B.4 DESCRIPTION OF THE CONTROLS......................................................................................................................... B-11
B.4.1 EBB CONTROL PANELS ....................................................................................................................................................................B-11
B.4.2 MAIN DEVIATION VALVE ...................................................................................................................................................................B-13
B.4.3 STABILIZERS CONTROLS .................................................................................................................................................................B-14
B.4.4 WORK OPERATION CONTROLS.......................................................................................................................................................B-15
B.5 DESCRIPTION OF THE SAFETY DEVICES .............................................................................................................. B-19
B.5.1 MAX WORKING PRESSURE VALVE .................................................................................................................................................B-19
B.5.2 OVERPRESSURE VALVES ................................................................................................................................................................B-20
B.5.3 BLOCK VALVES ON HYDRAULIC CYLINDERS ................................................................................................................................B-21
B.5.4 LOAD LIMITING DEVICE ....................................................................................................................................................................B-22
B.5.5 EMERGENCY STOP BUTTONS .........................................................................................................................................................B-24
B.5.6 LOCKING OF THE STABILIZER RODS AND OF THE STABILIZER LEGS.......................................................................................B-25
B.5.7 MANUAL EXTENSIONS LOCK DEVICES ..........................................................................................................................................B-27
B.5.8 SLEWING AND LIFTING CAPACITY LIMITING DEVICE ...................................................................................................................B-28
B.6 GAUGES AND WARNING LIGHTS............................................................................................................................ B-29
B.6.1 OIL LEVEL AND TEMPERATURE GAUGES ON THE OIL TANK......................................................................................................B-29
B.6.2 OIL LEVEL INDICATOR ON THE GEAR MOTORS............................................................................................................................B-30
B.6.3 FILTER CLOGGING INDICATORS .....................................................................................................................................................B-31
B.6.4 SIGNAL LIGHT TOWER......................................................................................................................................................................B-31
B.6.5 DEVICE SIGNALLING THE CLOSING OF THE STABILIZER BEAMS (EC)......................................................................................B-32

B.7 PICTOGRAMS ............................................................................................................................................................ B-33
B.8 PRELIMINARY VERIFICATION OF OPERATING CONDITIONS .............................................................................. B-34
B.8.1 CLIMATE AND ATMOSPHERIC CONDITIONS..................................................................................................................................B-34
B.8.2 DISTANCE FROM POWER LINES .....................................................................................................................................................B-35
B.8.3 GROUND SLOPE ................................................................................................................................................................................B-35
B.8.4 GROUND RESISTANCE .....................................................................................................................................................................B-36
B.8.5 VISIBILITY ...........................................................................................................................................................................................B-37
B.8.6 GENERAL PRELIMINARY CRANE CHECKS BEFORE OPERATION...............................................................................................B-38
B.9 OPERATING WITH THE CRANE ............................................................................................................................... B-39
B.9.1 START UP OPERATIONS...................................................................................................................................................................B-39
B.9.2 STABILIZATION PROCEDURE OF THE CRANE...............................................................................................................................B-40
B.9.3 PROCEDURE FOR OPENING THE CRANE ......................................................................................................................................B-43
B.9.4 LIFTING OPERATIONS.......................................................................................................................................................................B-44
B.9.5 AVPS DEVICE .....................................................................................................................................................................................B-46
B.9.6 PROCEDURE FOR CLOSING THE CRANE.......................................................................................................................................B-47
B.9.7 PRODEDURE FOR CLOSING THE STABILIZERS ............................................................................................................................B-49
B.9.8 COMPULSORY SAFETY CHECKS BEFORE LEAVING THE WORK PLACE...................................................................................B-52
B.10 ARTICULATED JIB..................................................................................................................................................... B-53
B.10.1 MAIN COMPONENTS .........................................................................................................................................................................B-53
B.10.2 WORK RANGE ....................................................................................................................................................................................B-53
B.10.3 LOAD LIMITING DEVICE FOR JIB CRANE ........................................................................................................................................B-54
B.10.4 CHECK VALVES ON JIB CYLINDERS ...............................................................................................................................................B-56
B.10.5 PROCEDURE FOR OPENING THE JIB BOOM..................................................................................................................................B-57
B.10.6 PROCEDURE FOR CLOSING THE JIB BOOM..................................................................................................................................B-58
B.10.7 ASSEMBLING / REMOVING THE JIB.................................................................................................................................................B-59
B.11 LIFTING ACCESSORIES............................................................................................................................................ B-61
B.11.1 MANUAL EXTENSIONS ......................................................................................................................................................................B-62
B.11.2 WINCH.................................................................................................................................................................................................B-64
B.11.3 BUCKET-GRAB ...................................................................................................................................................................................B-66
CMAINTENANCE MANUAL ............................................................................. C-1
C.1 WARRANTY TERMS ....................................................................................................................................................C-2
C.2 ORDINARY MAINTENANCE ........................................................................................................................................C-2
C.2.1 GREASING ............................................................................................................................................................................................C-3
C.2.2 GREASING CHART...............................................................................................................................................................................C-4
C.2.3 FILLING UP THE OIL TANK ..................................................................................................................................................................C-5
C.2.4 CLEANING THE CRANE .......................................................................................................................................................................C-6
C.3 PLANNED MAINTENANCE..........................................................................................................................................C-7
C.4 EXTRAORDINARY MAINTENANCE............................................................................................................................ C-7
C.5 INACTIVITY...................................................................................................................................................................C-7
C.6 TAKING THE CRANE OUT OF SERVICE.................................................................................................................... C-8
C.6.1 DISASSEMBLY......................................................................................................................................................................................C-8
C.6.2 STORAGE..............................................................................................................................................................................................C-9
C.6.3 DISPOSAL .............................................................................................................................................................................................C-9
DENCLOSURES ............................................................................................... D-1
D.1 TECHNICAL SPECIFICATIONS...................................................................................................................................D-2
D.1.1 GENERAL SPECIFICATIONS...............................................................................................................................................................D-2
D.1.2 OPENING TIME OF THE HYDRAULIC CYLINDERS ...........................................................................................................................D-3
D.1.3 CAPACITY OF HYDRAULIC SYSTEM..................................................................................................................................................D-4
D.1.4 OVERALL DIMENSIONS.......................................................................................................................................................................D-5
D.1.5 OVERALL WIDTH OF COLUMN AND 1ST BOOM DURING THE CRANE SLEWING ........................................................................D-8
D.1.6 HOOK HEIGHT......................................................................................................................................................................................D-9
D.1.7 LOAD DIAGRAMS ...............................................................................................................................................................................D-10
D.1.8 HOLDING AND WINCH DIAGRAMS...................................................................................................................................................D-17
D.1.9 WEIGHTS AND CENTRES OF GRAVITY...........................................................................................................................................D-22
D.1.10 HYDRAULIC DIAGRAMS ....................................................................................................................................................................D-24
D.1.11 ELECTRIC DIAGRAMS .......................................................................................................................................................................D-33
D.1.12 OPERATING FUNCTIONS OF THE RADIO REMOTE CONTROLS..................................................................................................D-38
D.2 PICTOGRAMS ON THE CRANE ................................................................................................................................ D-41
D.3 TIGHTENING TORQUES............................................................................................................................................ D-43
D.4 CONVERSION OF MEASUREMENTS UNITS ........................................................................................................... D-45
D.5 TROUBLESHOOTING ................................................................................................................................................ D-46
D.6 CE DECLARATION OF CONFORMITY...................................................................................................................... D-49
D.7 MAINTENANCE REGISTER....................................................................................................................................... D-50

INHALT
AANWEISUNGSHANDBUCH........................................................................... A-1
A.1 MECHANISCHE GEFAHREN ..................................................................................................................................A-2
A.1.1 MECHANISCHE FESTIGKEIT .......................................................................................................................................................... A-2
A.1.2 QUETSCHUNGSRISIKO................................................................................................................................................................... A-5
A.1.3 SCHERGEFAHR ............................................................................................................................................................................... A-8
A.1.4 GEFAHR DES ERFASSENS UND EINZIEHENS ............................................................................................................................. A-9
A.1.5 STOSSGEFAHR................................................................................................................................................................................ A-9
A.1.6 ÖLSPRITZGEFAHR ........................................................................................................................................................................ A-12
A.1.7 STABILITÄTSVERLUST.................................................................................................................................................................. A-13
A.1.8 RUTSCH-, STOLPER- UND STURZGEFAHR................................................................................................................................ A-16
A.2 GEFAHREN ELEKTRISCHER ART....................................................................................................................... A-17
A.2.1 KONTAKT MIT SPANNUNGSFÜHRENDEN TEILEN..................................................................................................................... A-17
A.2.2 ELEKTROSTATISCHE LADUNG .................................................................................................................................................... A-19
A.3 GEFAHREN THERMISCHER ART ........................................................................................................................ A-20
A.3.1 VERBRENNUNGEN, VERBRÜHUNGEN ....................................................................................................................................... A-20
A.3.2 UMGEBUNGSTEMPERATUR......................................................................................................................................................... A-20
A.4 GEFAHREN DURCH LÄRM................................................................................................................................... A-21
A.5 GEFAHREN DURCH VIBRATIONEN .................................................................................................................... A-21
A.6 GEFAHREN DURCH VON DER MASCHINE VERWENDETEW STOFFE ............................................................ A-22
A.6.1 GEFAHREN DURCH FLÜSSIGKEITEN MIT SCHÄDLICHER WIRKUNG (BERÜHRUNG, EINATMEN)......................................A-22
A.7 GEFAHREN ERGONOMISCHER ART .................................................................................................................. A-26
A.7.1 ARBEITSPLATZ .............................................................................................................................................................................. A-26
A.7.2 SICHTBARKEIT............................................................................................................................................................................... A-27
A.7.3 MENSCHLICHES VERSAGEN ....................................................................................................................................................... A-28
A.8 UNVERMITTELTES STARTEN UND ABSCHALTEN DES KRANS ..................................................................... A-29
A.9 FEHLER IN DEN SICHERHEITSEINRICHTUNGEN.............................................................................................. A-30
A.10 ANSCHLUSSFEHLER ........................................................................................................................................... A-32
A.11 GEFAHREN DURCH MANÖVRIERFEHLER......................................................................................................... A-34
A.12 WARNUNGEN FÜR TRANSPORT UND ANHEBEN DES KRANS ....................................................................... A-37
A.13 ZUSÄTZLICHE HINWEISE FÜR DIE FUNKSTEUERUNG.................................................................................... A-38
A.14 ZUSÄTZLICHE HINWEISE FÜR DIE VERWENDUNG MIT JIB ............................................................................ A-43
A.15 ZUSÄTZLICHE HINWEISE FÜR DIE SEILWINDE ................................................................................................ A-44
A.16 ZUSÄTZLICHE HINWEISE FÜR SCHALEN-/MEHRSCHALENGREIFER ............................................................ A-47
A.17 ZUSÄTZLICHE HINWEISE FÜR ERDBOHRER .................................................................................................... A-50
A.18 ZUSÄTZLICHE HINWEISE FÜR DIE VERWENDUNG DER NOTSTEUERUNGEN.............................................. A-51
BBEDIENUNGSHANDBUCH ........................................................................... B-1
B.1 VORWORT ...............................................................................................................................................................B-2
B.2 KENNDATEN............................................................................................................................................................B-3
B.3 DOKUMENTATION UND KRANBESCHREIBUNG .................................................................................................B-4
B.3.1 BEILIEGENDE DOKUMENTATION .................................................................................................................................................. B-4
B.3.2 KENNZEICHNUNG............................................................................................................................................................................ B-5
B.3.3 DIENSTBEDINGUNGEN ................................................................................................................................................................... B-6
B.3.4 HAUPTKOMPONENTEN................................................................................................................................................................... B-7
B.3.5 SICHERHEITSEINRICHTUNGEN, BEGRENZER UND ANZEIGEN ................................................................................................B-8
B.3.6 SICHERHEITSPLOMBIERUNGEN ................................................................................................................................................... B-9
B.3.7 STEUERUNGEN ............................................................................................................................................................................. B-10
B.4 BESCHREIBUNG DER STEUERUNGEN .............................................................................................................. B-11
B.4.1 EBB SCHALTTAFEL ....................................................................................................................................................................... B-11
B.4.2 HAUPTWEGEVENTIL ..................................................................................................................................................................... B-13
B.4.3 STEUERUNGEN DER ABSTÜTZUNGEN ...................................................................................................................................... B-14
B.4.4 BEDIENUNGSSTEUERUNGEN...................................................................................................................................................... B-15
B.5 BESCHREIBUNG DER SICHERHETSVORRICHTUNGEN...................................................................................B-19
B.5.1 HÖCHSTBETRIEBSDRUCKVENTIL............................................................................................................................................... B-19
B.5.2 ÜBERDRUCKVENTILE ................................................................................................................................................................... B-20
B.5.3 ABSPERRVENTILE AUF HYDRAULIKZYLINDERN ...................................................................................................................... B-21
B.5.4 MOMENTBEGRENZER................................................................................................................................................................... B-22
B.5.5 NOT-AUS-STOPPTASTE................................................................................................................................................................ B-24
B.5.6 SPERRE DER ABSTÜTZSTANGEN UND DER ABSTÜTZBEINE ................................................................................................. B-25
B.5.7 SPERRVORRICHTUNG FÜR DIE MANUELLE VERLÄNGERUNGEN..........................................................................................B-27
B.5.8 DREH- UND HUBKRAFTSBEGRENZER........................................................................................................................................ B-28
B.6 ANZEIGER UND KONTROLLLAMPEN................................................................................................................. B-29
B.6.1 ÖLSTANDANZEIGER UND THERMOMETER AUF DEM ÖLBEHÄLTER ..................................................................................... B-29
B.6.2 ÖLSTANDANZEIGER AUF GETRIEBEMOTOREN........................................................................................................................ B-30
B.6.3 FILTERVERSTOPFUNGSANZEIGER ............................................................................................................................................ B-31
B.6.4 SIGNALSÄULE ................................................................................................................................................................................ B-31
B.6.5 WARNVORRICHTUNG VON SCHLUSS DER ABSTÜTZSTANGEN (EG) .................................................................................... B-32

B.7 PIKTOGRAMME..................................................................................................................................................... B-33
B.8 VORABKONTROLLEN DER ARBEITSBEDINGUNGEN ...................................................................................... B-34
B.8.1 KLIMATISCHE UND ATMOSPHÄRISCHE BEDINGUNGEN.......................................................................................................... B-34
B.8.2 ABSTAND VON ELEKTRISCHEN LEITUNGEN ............................................................................................................................. B-35
B.8.3 GEFÄLLE DES GELÄNDES............................................................................................................................................................ B-35
B.8.4 WIDERSTAND DES GELÄNDES....................................................................................................................................................B-36
B.8.5 SICHTBARKEIT............................................................................................................................................................................... B-37
B.8.6 ALLGEMEINE KONTROLLEN VOR DER KRANARBEIT ............................................................................................................... B-38
B.9 BEDIENEN DES KRANS ....................................................................................................................................... B-39
B.9.1 STARTEN DES KRANS .................................................................................................................................................................. B-39
B.9.2 ABSTÜTZVERFAHREN DES KRANS............................................................................................................................................. B-40
B.9.3 ÖFFNUNGSVERFAHREN DES KRANS.........................................................................................................................................B-43
B.9.4 HEBEBETÄTIGUNG........................................................................................................................................................................ B-44
B.9.5 AVPS-VORRICHTUNG ................................................................................................................................................................... B-46
B.9.6 SCHLIESSUNGSVERFAHREN DES KRANS................................................................................................................................. B-47
B.9.7 SCHLIESSUNGSVERFAHREN DER ABSTÜTZUNGEN................................................................................................................ B-49
B.9.8 VERBINDLICHE KONTROLLE VOR DEM VERLASSEN DES ARBEITZPLATZES ...................................................................... B-52
B.10 GELENKIGE VERLÄNGERUNG (JIB)................................................................................................................... B-53
B.10.1 HAUPTKOMPONENTEN................................................................................................................................................................. B-53
B.10.2 ARBEITSBEREICH.......................................................................................................................................................................... B-53
B.10.3 MOMENTBEGRENZER FÜR JIB-KRAN.........................................................................................................................................B-54
B.10.4 BLOCKVENTILE AUF JIB-ZYLINDERN.......................................................................................................................................... B-56
B.10.5 ÖFFNUNGSVERFAHREN DES JIB ................................................................................................................................................ B-57
B.10.6 SCHLIESSUNGSVERFAHREN DES JIB........................................................................................................................................ B-58
B.10.7 MONTAGE UND DEMONTAGE DES JIB ....................................................................................................................................... B-59
B.11 ZUSÄTZLICHE HEBEGERÄTE ............................................................................................................................. B-61
B.11.1 MANUELLE VERLÄNGERUNGEN ................................................................................................................................................. B-62
B.11.2 SEILWINDE ..................................................................................................................................................................................... B-64
B.11.3 SCHALEN- / MEHRSCHALENGREIFER ........................................................................................................................................ B-66
CWARTUNGSHANDBUCH .............................................................................. C-1
C.1 GARANTIE-BESTIMMUNGEN.................................................................................................................................C-2
C.2 ORDENTLICHE WARTUNG.....................................................................................................................................C-2
C.2.1 SCHMIERUNG ..................................................................................................................................................................................C-3
C.2.2 SCHMIERPLAN.................................................................................................................................................................................C-4
C.2.3 AUFFÜLLEN DES ÖLBEHÄLTERS ..................................................................................................................................................C-5
C.2.4 REINIGUNG DES KRANS.................................................................................................................................................................C-6
C.3 PLANMÄSSIGE WARTUNG ....................................................................................................................................C-7
C.4 AUSSERPLANMÄSSIGE WARTUNG .....................................................................................................................C-7
C.5 STILLSTAND............................................................................................................................................................C-7
C.6 AUßER BETRIEBSETZEN DES KRANS.................................................................................................................C-8
C.6.1 DEMONTAGE....................................................................................................................................................................................C-8
C.6.2 LAGERUNG.......................................................................................................................................................................................C-9
C.6.3 ENTSORGUNG .................................................................................................................................................................................C-9
DBEILAGEN...................................................................................................... D-1
D.1 TECHNISCHE DATEN .............................................................................................................................................D-2
D.1.1 ALLGEMEINE MERKMALE...............................................................................................................................................................D-2
D.1.2 ÖFFNUNGSZEIT DER HYDRAULISCEN ZYLINDER ......................................................................................................................D-3
D.1.3 VOLUMEN DES HYDRAULIKKREISES............................................................................................................................................D-4
D.1.4 GESAMTABMESSUNGEN................................................................................................................................................................D-5
D.1.5 AUSSENMASSE DER SÄULE UND DES 1.AUSLEGERS WÄHREND DER KRANSDREHUNG ...................................................D-8
D.1.6 HAKEN-HÖHE ...................................................................................................................................................................................D-9
D.1.7 LASTDIAGRAMME..........................................................................................................................................................................D-10
D.1.8 DIAGRAMME VON STATISCHER BELASTUNG UND SEILWINDE..............................................................................................D-17
D.1.9 GEWICHTE UND SCHWERPUNKTE .............................................................................................................................................D-22
D.1.10 HYDRAULIKSCHEMA.....................................................................................................................................................................D-24
D.1.11 STROMKREISSCHEMA..................................................................................................................................................................D-33
D.1.12 FUNKTIONEN DER FUNKFERNSTEUERUNGEN.........................................................................................................................D-38
D.2 PIKTOGRAMME AUF DEM KRAN ........................................................................................................................ D-41
D.3 ANZUGSMOMENTE............................................................................................................................................... D-43
D.4 UMRECHNUNG DER MAβEINHEITEN ................................................................................................................. D-45
D.5 STÖRUNGSBEHEBUNG ....................................................................................................................................... D-46
D.6 CE KONFORMITÄTSERKLÄRUNG ...................................................................................................................... D-49
D.7 WARTUNGSBUCH................................................................................................................................................. D-50

INDICE DELLE TABELLE
INDEX OF TABLES
VERZEICHNIS DER TABELLEN
Tab. A-1: Distanze minime di sicurezza - Min. safety distances - Min. Sicherheitsabstände (EN 349) ........................................... A-7
Tab. B-1: Condizioni di servizio - Service conditions - Dienstbedingungen ..................................................................................... B-6
Tab. B-2: Forza del vento - Wind force - Windstärke.....................................................................................................................B-34
Tab. B-3: Portata del terreno - Bearing capacity of the soils - Belastbarkeit von Boden................................................................B-36
Tab. B-4: Segnali manuali di comando - Manual control signals - Steuerungshandzeichen .........................................................B-37
Tab. C-1 Grasso per manutenzione - Grease for maintenance of extensions - Schmierfett für Wartung ........................................C-3
Tab. C-2 Frequenza di ingrassaggio - Frequency of greasing - Schmierintervalle ..........................................................................C-4
Tab. C-3 Oli idraulici consigliati - Recommended hydraulic oils - Empfohlene Hydrauliköle............................................................C-5
Tab. D-1 Funzioni radiocomando - Radio control functions - Funktionen der Funksteuerung ......................................................D-39
Tab. D-2 Serraggio viteria - Tightening of bolts and screws - Anzug der Schrauben ....................................................................D-43
Tab. D-3 Serraggio raccordi - Tightening of fittings - Anzug der Anschlüsse.................................................................................D-43
Tab. D-4 Serraggio tiranti di staffaggio - Tightening of crane mounting bolts - Anzug der Sockelbefestigungen...........................D-44
Tab. D-5 Serraggio viti della ralla - Tightening of bearing bolts - Anzug der Kugeldrehverbindungsschauben..............................D-44
Tab. D-6 Conversione unità di misura - Conversion of measurement units - Umrechnung der Maβeinheiten ..............................D-45

A-1
A MANUALE AVVERTENZE
A WARNING MANUAL
A ANWEISUNGSHANDBUCH